CN209866827U - Box that possesses automated inspection, deashing and cleaning function - Google Patents
Box that possesses automated inspection, deashing and cleaning function Download PDFInfo
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- CN209866827U CN209866827U CN201821946951.8U CN201821946951U CN209866827U CN 209866827 U CN209866827 U CN 209866827U CN 201821946951 U CN201821946951 U CN 201821946951U CN 209866827 U CN209866827 U CN 209866827U
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Abstract
The utility model discloses a box body with automatic detection, dust cleaning and cleaning functions, which comprises a box body, wherein the upper end of the box body is provided with a dust detection component for detecting the thickness of dust, a control unit in signal connection with the dust detection component, a water source switch and an air source switch in signal connection with the control unit, a water inlet main pipe provided with the water source switch, an air inlet main pipe provided with the air source switch, a dust blowing device arranged on the upper end surface of the box body and water spraying devices arranged on the upper end surface and the periphery of the box body, the dust blowing device is connected with the air inlet main pipe through a dust blowing branch pipe, the water spraying devices are connected with the water inlet main pipe through a water inlet branch pipe, a pressure sensor is arranged on the top of the box body, the accumulation condition of the dust can be detected in real time, when the dust is accumulated too much, the dust blowing device and, the damage to the human body is avoided, the cost of cleaning work is reduced, and the potential safety hazard is eliminated.
Description
Technical Field
The utility model relates to an industry automatic control equipment technical field, more specifically say, it relates to a box that possesses automated inspection, deashing and cleaning function.
Background
The protective box body of equipment such as a control box, a distribution box and the like is widely applied to various industrial production occasions and becomes one of necessary equipment in a production field. However, due to the severe conditions of industrial production sites, various box bodies need to be cleaned regularly, otherwise, running risks can be brought, and even serious people can influence industrial safety and continuous production.
In many workshops, plants and outdoor areas with large dust, a large amount of dust can be accumulated in a short time by the protection boxes of electric control equipment such as lighting boxes, maintenance boxes, heating and ventilation boxes, electric heat tracing boxes and the like, and manual dust removal work is needed regularly. Typical cleaning methods include: manual cleaning, manual scrubbing, high-pressure water gun flushing and the like.
The traditional cleaning method has problems that a large amount of lift is caused by manual cleaning, and meanwhile, the respiratory tract of people is damaged; the possibility of electric shock casualties can be increased by manual scrubbing; the high-pressure squirt washes then must the protection level of box reach the requirement, otherwise can cause the tripping operation to lose the electricity, and the influence is great, also can't all-round wash in the washing process, still extravagant more water source.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide a box that possesses automated inspection, deashing and cleaning function.
In order to achieve the above purpose, the utility model provides a following technical scheme:
the utility model provides a box that possesses automated inspection, deashing and cleaning function, includes the body, the body upper end be provided with be used for detecting the dust detection subassembly of dust thickness, with dust detection subassembly signal connection's the control unit, with the water source switch and the air supply switch of the control unit signal connection, be provided with the water intaking of water source switch is responsible for, is provided with the air intake of air supply switch is responsible for, sets up in the soot blower of body up end to and set up in body up end and the water jet equipment who all around, soot blower is responsible for with the air intaking through blowing the dust branch pipe and is connected, water jet equipment is responsible for through the water intaking branch pipe and is connected.
By adopting the technical scheme, the dust detection assembly can detect the thickness of dust on the body in real time and output a corresponding detection signal to the control unit, and after the dust is processed by the control unit, if too much dust is detected, the air source switch is started to enable the soot blower to start working, and the soot cleaning treatment is carried out on the surface of the body; then starting a water source switch to start water spraying, and cleaning the surface of the body; the whole process is automatically operated, manual operation on site is not needed, the labor consumption can be reduced, the damage to a human body is avoided, the cost for cleaning work is reduced, and potential safety hazards are eliminated.
Furthermore, the water spraying device comprises 5 spiral spray heads which are respectively arranged on the upper end surface and the four peripheral surfaces of the body; the middle of the upper end surface of the body is protruded to form a flow guide surface, and the spiral nozzle arranged on the upper end surface of the body is arranged at the highest point.
By adopting the technical scheme, the spiral spray head is a solid conical or hollow conical spray nozzle, the spray angle range can be 50-170 degrees, the spray nozzle with the compact structure has a smooth flow passage, the liquid blockage can be reduced to the maximum extent, and the liquid can reach the maximum flow rate on a pipeline with a given size; the spiral spray nozzle on the upper end surface of the body is arranged at the highest point, so that water can flow down along the flow guide surface for cleaning, and the cleaning degree of the upper end surface of the body can be improved.
Furthermore, the middle position of the upper end face of the body is fixedly provided with a spiral supporting pipe, the top of the supporting pipe is fixedly connected with a mounting plate, and the mounting plate is connected with a spiral spray nozzle arranged towards the upper end face of the body.
By adopting the technical scheme, the supporting pipe is integrally conical, is matched with the shape of water mist sprayed by the spiral nozzle, is convenient for the installation of the spiral nozzle, and is convenient for the injection of water flow.
Furthermore, the soot blower comprises two soot blowing nozzles arranged on the upper end surface of the body and connected with the soot blowing main pipe through soot blowing branch pipes, and the two soot blowing nozzles are vertically arranged on two sides of the upper end surface of the body, which are vertical to each other.
Furthermore, stay tube both ends are the closure, and its inside is along its length direction fixedly connected with spacing block, the spacing block will the inside isolation of stay tube forms first intercommunication chamber and second intercommunication chamber, set up respectively on first intercommunication chamber and the second intercommunication chamber towards two inlet ports that blow the grey shower nozzle, and set up a plurality of ventholes towards the body up end on the lateral wall in first intercommunication chamber and second intercommunication chamber.
Through adopting above-mentioned technical scheme, because the setting of water conservancy diversion face for two face that blow the soot blower blow are only two, blow the ash not thoroughly, offer inlet port and venthole on the stay tube, can pour into first intercommunication chamber and second intercommunication chamber with blowing soot blower spun gas, and the venthole that the rethread was seted up is given vent to anger and is blown the ash, because the stay tube is the heliciform setting, so the body up end can be blown the ash comprehensively, improves the comprehensive of blowing the ash.
Further, the water inlet branch pipe spiral disc is arranged on the surface of the body.
Through adopting above-mentioned technical scheme, because body internally mounted is electronic component, can produce the heat and need cool down, the inlet branch pipe that the body surface was established to the spiral disk can cool down inlet branch pipe.
Furthermore, the dust detection assembly comprises a plurality of pressure sensors, and the pressure sensors are distributed on the upper end face of the body and are in signal connection with the control unit.
By adopting the technical scheme, the dust condition of the upper end face of the body can be detected by the pressure sensors in real time, and the detected average value is compared with the set value, so that the dust detection accuracy is improved.
Further, the lower extreme of body is provided with the guide plate along its circumference.
Through adopting above-mentioned technical scheme, can avoid the secondary pollution that the sparge water caused, the waste water after the deashing is unified to be collected and is handled.
Further, the guide plate is spirally arranged.
Through adopting above-mentioned technical scheme, can make the sparge water can assemble the little point of concentrating and unify the processing again, the clearance in the workman's later stage of being convenient for.
Further, the control unit adopts a PLC.
Compared with the prior art, the utility model has the advantages that:
1. the pressure sensor is arranged at the top of the box body, so that the dust accumulation condition can be detected in real time, when the dust is accumulated too much, the soot blower and the water spraying device are started in sequence to clean the surface of the box body, the labor consumption is reduced, the damage to a human body is avoided, the cost of cleaning work is reduced, and the potential safety hazard is eliminated;
2. through the arrangement of the spiral supporting tube, gas output by the soot blowing spray head is guided into the supporting tube, then is exhausted through the air outlet hole, and the upper end surface of the body is subjected to comprehensive soot cleaning, so that the soot cleaning efficiency is improved;
3. through the setting of guide plate, the sewage that can clear up is concentrated and is collected, avoids the pollution of environment.
Drawings
FIG. 1 is a system control diagram of the present invention;
FIG. 2 is a schematic structural diagram of a case;
FIG. 3 is a cross-sectional view of the support tube.
Reference numerals: 100. a body; 110. supporting a tube; 111. a first communicating chamber; 112. a second communicating chamber; 113. an air inlet; 114. an air outlet; 115. a separator; 120. mounting a plate; 130. a flow guide surface; 200. a dust detection assembly; 210. a pressure sensor; 300. a control unit; 310. a water source switch; 320. an air source switch; 410. a soot blowing branch pipe; 420. soot blowing nozzles; 510. a water inlet branch pipe; 520. a spiral spray head; 600. a baffle.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples.
Referring to fig. 1 and 2, a box with automatic detection, ash removal and cleaning functions comprises a body 100 arranged in a cuboid, a dust detection assembly 200 for detecting dust thickness is arranged at the upper end of the body 100, a control unit 300 in signal connection with the dust detection assembly 200, a water source switch 310 and an air source switch 320 in signal connection with the control unit 300, a main water inlet pipe provided with the water source switch 310, a main air inlet pipe provided with the air source switch 320, a soot blower arranged on the upper end surface of the body 100, and water spraying devices arranged on the upper end surface and the four peripheral surfaces of the body 100, wherein the soot blower is connected with the main air inlet pipe through a soot blowing branch pipe 410, and the water spraying devices are connected with the main water inlet pipe through a water inlet branch pipe 510.
The middle of the upper end surface of the body 100 is convex, so that the upper end surface forms a flow guiding surface 130, and the flow guiding surface 130 may be a conical surface or a pyramidal surface. The dust detecting assembly 200 includes three pressure sensors 210 uniformly distributed on the upper end surface of the body 100 and in signal connection with the control unit 300. The pressure sensors 210 are disposed at three side edges of the upper end surface of the body 100, dust falling on the pressure sensors 210 generates a certain pressure on the pressure sensors 210, and the pressure sensors 210 convert the certain pressure into corresponding electrical signals to the control unit 300. In this embodiment, the pressure sensor 210 may be a honeywell FP2000, the minimum measurement range is 0-2kPa, but the accuracy is 10Pa, and the micro pressure may be measured. The control unit 300 employs a PLC. The control unit 300 receives the three pressure detection signals, and takes the average value signal thereof to compare with the pressure threshold value arranged in the control unit 300, and when the average value signal exceeds the set pressure threshold value, the air source switch 320 and the water source switch 310 are sequentially started to perform the dust cleaning and cleaning work on the body 100. Specifically, the air source switch 320 and the water source switch 310 both use electromagnetic valves, and the air inlet main pipe and the water inlet main pipe are respectively connected with the air pump and the water pump.
The soot blower includes two soot blowing nozzles 420 disposed on the upper end surface of the body 100 and connected to the main soot blowing pipe through the soot blowing branch pipes 410, and the soot blowing nozzles 420 are disposed on two mutually perpendicular sides, so that the two soot blowing nozzles 420 are also disposed vertically. A spiral support tube 110 is welded to the middle of the upper end surface of the body 100, and the support tube 110 is integrally disposed in a conical shape. The two ends of the supporting tube 110 are not conducted and are in a closed state, the top of the supporting tube is fixedly connected with the mounting plate 120, and the mounting plate 120 is connected with a water spraying device arranged towards the upper end surface of the body.
Referring to fig. 3, a spacer 115 is integrally formed inside the support tube 110 along the longitudinal direction thereof, and the spacer 115 is spirally disposed to partition the inside of the support tube 110 into a first communicating chamber 111 and a second communicating chamber 112. And the first communicating cavity 111 and the second communicating cavity 112 are respectively provided with an air inlet hole 113 facing to the two soot blowing nozzles, and the side walls of the first communicating cavity 111 and the second communicating cavity 112 are provided with a plurality of air outlet holes 114 facing to the upper end surface of the body. Because the partition plate 115 is spiral, the two sootblowing nozzles 420 can correspondingly blow gas into the first communicating cavity 111 and the second communicating cavity 112, and the gas is conveyed in the first communicating cavity 111 and the second communicating cavity 112. Meanwhile, the air outlet holes 114 are convenient to open, so that air is likely to be sprayed out of the first communicating cavity 111 and the second communicating cavity 112 in the circumferential direction, and ash removal on the upper end surface of the body 100 is facilitated.
Referring to fig. 2, the water spray device includes 5 spiral nozzles 520 provided at the middle of the upper end surface of the body 100 and at the middle of the upper ends of the four peripheral surfaces. The spiral nozzle 520 disposed on the upper end surface of the body 100 is installed on the mounting plate 120, and the nozzle faces the upper end surface of the body 100, so that water can be sprayed on the upper end surface of the body 100 in a full-scale manner. The water mist sprayed by the spiral nozzle 520 is conical and can be matched with the shape of the support pipe 110. Meanwhile, the lowest position of the supporting tube 110 is also provided with an air outlet 114, so that accumulated water can flow out conveniently. The spiral nozzle 520 on the four sides is disposed at the middle position of the upper end of the body 1. Specifically, the water inlet manifold 510 is spirally wound on the surface of the body 100 and is connected to each spiral nozzle 520.
In addition, in order to prevent secondary pollution caused by washing water, a guide plate 600 is provided at the lower end of the body 100 along the circumferential direction thereof, and the guide plate 600 is spirally provided to collect sewage in a concentrated manner.
Based on the body 100, when the worker operates, the following steps can be adopted:
s100: detecting the dust condition at different positions of the end surface of the body 100) by using the pressure sensor 210, and inputting the detected pressure signal into the control unit 300 to obtain an average value signal;
s200: the average value signal is compared with a pressure threshold value set in the control unit 300, if the average value signal exceeds the set pressure threshold value, the control unit 300 outputs a starting signal to the air source switch 320 and performs timed soot blowing;
s300: after the soot blowing is completed, the control unit 300 outputs a signal for controlling the start of the water source switch 310 and performs timed water spraying;
s400: after the water spraying is finished, the dust pressure condition after the cleaning is carried out once again is detected; if the average value signal still exceeds the set pressure threshold, the steps S200 to S400 are repeated until the average value signal is less than the set pressure threshold.
The utility model discloses a theory of operation:
increase soot blowing shower nozzle 420 and spiral nozzle 520 outside body 100, and use three high accuracy pressure sensor 210, the equipartition is in different positions directly over body 100, be used for detecting the body 100 deposition condition, then carry out programming control to the signal through PLC, confirm the pressure value scope, start soot blowing solenoid valve/water spray solenoid valve, and set for and blow grey and water spray time, after the time arrives, detect the deposition condition again, if be less than the setting value, then stop water spray/soot blowing solenoid valve, the requirement order is blowing grey earlier, spray water again, can solve excessive deposition and only use the water washing to cause the phenomenon that the siltation leads to can't clear up, this soot blowing setting also can cause the raise dust, but belongs to unmanned automatic operation, can avoid the injury to the human body.
It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection does not only confine above-mentioned embodiment, the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The utility model provides a box that possesses automated inspection, deashing and cleaning function, includes body (100), its characterized in that, body (100) upper end be provided with be used for detecting dust thickness dust detection subassembly (200), with dust detection subassembly (200) signal connection's control unit (300), with control unit (300) signal connection's water source switch (310) and air source switch (320), be provided with the water inlet of water source switch (310) is responsible for, is provided with the person in charge that admits air of air source switch (320), set up the soot blower in body (100) up end to and set up in body (100) up end and the water jet equipment of global all around, soot blower is responsible for through blowing dust branch pipe (410) and admitting air and is connected, water jet equipment is responsible for through intaking branch pipe (510) and being connected.
2. The box body with the functions of automatic detection, ash removal and cleaning as claimed in claim 1, wherein the water spraying device comprises 5 spiral nozzles (520) respectively arranged on the upper end surface and the peripheral surface of the body (100); the middle of the upper end surface of the body (100) is protruded to form a flow guide surface (130), and a spiral nozzle (520) arranged on the upper end surface of the body (100) is arranged at the highest point.
3. The box body with the functions of automatic detection, ash removal and cleaning according to claim 2, wherein a spiral supporting tube (110) is fixedly arranged at the middle position of the upper end face of the body (100), an installing plate (120) is fixedly connected to the top of the supporting tube (110), and a spiral nozzle (520) arranged towards the upper end face of the body (100) is connected to the installing plate (120).
4. The box body with the functions of automatic detection, ash removal and cleaning as claimed in claim 3, wherein the soot blower comprises two soot blowing nozzles (420) arranged on the upper end surface of the body (100) and connected with the main soot blowing pipe through a soot blowing branch pipe (410), and the two soot blowing nozzles (420) are vertically arranged on two sides of the upper end surface of the body (100) which are vertical to each other.
5. The box body with the functions of automatic detection, ash removal and cleaning according to claim 4, wherein two ends of the supporting tube (110) are in a closed state, a spacing sheet (115) is fixedly connected to the inside of the supporting tube along the length direction of the supporting tube, the spacing sheet (115) separates the inside of the supporting tube (110) to form a first communicating cavity (111) and a second communicating cavity (112), air inlet holes (113) facing two ash blowing nozzles (420) are respectively formed in the first communicating cavity (111) and the second communicating cavity (112), and a plurality of air outlet holes (114) facing the upper end face of the body (100) are formed in the side walls of the first communicating cavity (111) and the second communicating cavity (112).
6. The box body with the functions of automatic detection, dust cleaning and cleaning as claimed in claim 1, wherein the water inlet branch pipe (510) is spirally arranged on the surface of the body (100).
7. The box body with the functions of automatic detection, ash removal and cleaning as claimed in claim 1, wherein the dust detection assembly (200) comprises a plurality of pressure sensors (210), and the pressure sensors (210) are distributed on the upper end surface of the body (100) and are in signal connection with the control unit (300).
8. The box with automatic detection, ash removal and cleaning functions as claimed in claim 1, wherein a guide plate (600) is arranged at the lower end of the body (100) along the circumferential direction.
9. The box with automatic detection, ash removal and cleaning functions as claimed in claim 8, wherein the guide plate (600) is spirally arranged.
10. The box with automatic detection, ash cleaning and cleaning functions as claimed in claim 9, wherein the control unit (300) adopts a PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821946951.8U CN209866827U (en) | 2018-11-24 | 2018-11-24 | Box that possesses automated inspection, deashing and cleaning function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821946951.8U CN209866827U (en) | 2018-11-24 | 2018-11-24 | Box that possesses automated inspection, deashing and cleaning function |
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| Publication Number | Publication Date |
|---|---|
| CN209866827U true CN209866827U (en) | 2019-12-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821946951.8U Active CN209866827U (en) | 2018-11-24 | 2018-11-24 | Box that possesses automated inspection, deashing and cleaning function |
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| Country | Link |
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| CN (1) | CN209866827U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109433730A (en) * | 2018-11-24 | 2019-03-08 | 浙江德创环保科技股份有限公司 | A kind of cabinet and method for cleaning having automatic detection, deashing and cleaning function |
-
2018
- 2018-11-24 CN CN201821946951.8U patent/CN209866827U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109433730A (en) * | 2018-11-24 | 2019-03-08 | 浙江德创环保科技股份有限公司 | A kind of cabinet and method for cleaning having automatic detection, deashing and cleaning function |
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