CN209849320U - Straight blanking type high-speed light and color separating machine - Google Patents

Abstract

The utility model provides a straight blanking type high-speed light-splitting and color-separating machine and a working method thereof; the light splitting machine comprises an electric control box device, a material storage and supply device and a straight blanking mechanism which are arranged on a rack, the electric control box adopts a PLC controller, the material storage and supply device comprises a material storage hopper module and a material supply vibration disc module, and the vibration disc module comprises a vibration disc assembly, a straight-in running track and an electromagnet straight-in material module; the direct blanking mechanism comprises a rotary disc with at least 30 stations, a positioning module, a detection module, a test module, an integrating sphere module and an NG product removing detection module, wherein the positioning module, the detection module, the test module, the integrating sphere module and the NG product removing detection module are arranged in the circumferential direction of the rotation of the rotary disc, and the blanking device and the rotary disc excess material detection module reduce the damage of SMD lamp beads to materials in XY TABLE classification, save a large amount of time, reduce the cost and improve the quality of the materials.

Description

Straight blanking type high-speed light and color separating machine

Technical Field

The invention relates to the technical field of light splitting and color separation of electronic products, in particular to a high-integration-degree direct-blanking high-speed light splitting and color separating machine for performing full-automatic light splitting and color separation on SMD lamp beads and a working process thereof.

Background

SMD, an abbreviation for Surface Mounted Devices, means: a surface Mount device, which is one of smt (surface Mount technology) components.

In current SMD lamp pearl trade, thereby SMD lamp pearl reaches the requirement through traditional carousel then classify through the location of XY TABLE again, and the result that so far causes has produced very big influence and restriction to the speed of board, leads to the board speed generally not high, like this also indirect improvement that has led to manufacturing cost, also can not satisfy a large amount of demands of customer to the product simultaneously.

The high-speed light splitting and color separating machine of SMD lamp bead full automation is urgently needed, which can meet the requirement of client productivity and reduce production cost, and in order to meet the requirement of the market, a novel high-speed direct blanking type mechanism (20 + n) BIN of SMD lamp bead full automation is researched and developed.

Disclosure of Invention

Aiming at the defects of the prior art, the invention aims to provide a direct-blanking high-speed light-splitting and color-separating machine which integrates the delivery, detection, removal and collection of SMD lamp bead samples into a whole and has (20 + n) BIN high-speed direct-blanking mechanisms and a working method thereof, and the direct-blanking high-speed light-splitting and color-separating machine is used for realizing the functions of reducing the light-splitting and color-separating completion period of each bead, improving the production capacity and reducing the production cost.

The utility model discloses a following technical scheme realizes:

the technical scheme adopted by the invention is as follows: a straight blanking type high-speed light splitter comprises an electric control box device, a material storage and supply device and a straight blanking mechanism which are arranged on a rack, wherein the electric control box adopts a PLC (programmable logic controller), the material storage and supply device comprises a material storage hopper module and a feeding vibration disc module, and the vibration disc module comprises a vibration disc assembly, a straight-in running track and an electromagnet straight-in material module; the straight blanking mechanism comprises a rotary table with at least twenty stations, a positioning module, a detection module before test, a test module, an integrating sphere module, an NG product discharge detection module, a blanking device and a rotary table excess material detection module which are designed along the circumferential direction of the rotation of the rotary table, wherein the stations in the straight blanking mechanism are in butt joint with a feeding vibration disc module through a straight-in running track; the blanking device comprises a blanking blowing module and a blanking receiving cylinder module.

The direct-in operation track and the vibration disc are of an integrated structure, the feeding end of the direct-in operation track is in butt joint with the discharging end of the vibration disc assembly, and the discharging end is provided with an electromagnet direct-feeding module.

The blanking and blowing module is arranged on the radial inner side of the station, and the blanking and receiving cylinder module is arranged on the radial outer side of the station.

Station, blanking blow the air cock of module and blanking connect the material section of thick bamboo one-to-one of receiving of feed cylinder module, the blanking blows the air cock of module and blows to the sample on the corresponding station for the sample blows in the corresponding material section of thick bamboo that connects.

The number of the stations is 30 or 50 or (20 + n).

The roller of the positioning module can correct and position the sample which is transmitted by rotating and rotating, and ensures that each sample material is at the same position on each station during testing.

The blanking material receiving barrel module is provided with 30 or 50 or (20 + n) material receiving barrels communicated with stations, each material receiving barrel is provided with a corresponding BIN number according to different parameters, and the tail end of each material receiving barrel is communicated and connected with a material receiving barrel in the material receiving device through a hose.

The light splitting machine further comprises a material receiving device which is detachably mounted on the rack, the material receiving device comprises a material receiving cylinder group, and each material receiving cylinder is communicated and connected with the material receiving cylinder through a hose of each material receiving cylinder.

A working method of a straight blanking type high-speed light splitting machine comprises the following actions:

(1) and (3) submission: the sample that will wait to detect is placed in the hopper module of storage, the below export of hopper module docks with the vibration dish, make the sample that awaits measuring can fall to the vibration dish from the export on, the sample that waits to detect that comes out from the vibration dish export is arranged in proper order and is got into and directly goes into the orbit and convey, the electro-magnet that the discharge end of the orbit of directly going into set up directly goes into the pan feeding module and carries out the interval separation to the sample that the order was conveyed and come, make the conveying come wait to detect the sample order propelling movement and go to the station department censorship of straight blanking mechanism.

(2) Detection and collection: when a sample enters a station of the straight blanking mechanism, the turntable rotates to move the sample from station to station, when the sample moves through the positioning module, the rollers on the positioning module can correct the passing sample to ensure that each material is at the same position during testing so that the tested effect is more accurate and stable, after the correction, the turntable continues to rotate to pass through the detection module before testing, the detection module before testing detects the sample on a suction nozzle of the station, if the sample is detected to exist, the turntable rotates to pass through the next testing module station, the testing module can test the sample material, during the testing, the integrating sphere module above the sample collects various data of the sample after conduction triggering and feeds the data back to an industrial computer, and the industrial computer analyzes the collected data and feeds back the data to a preset BIN number and then feeds back to the PLC controller, PLC then can carry out categorised memory to the sample according to received data, starts the blanking module of blowing when treating the carousel rotation and remove the sample to corresponding BIN number station, and the module of blowing blows to the sample on the station and makes it fall into and receive the feed cylinder and collect the operation, makes this type of sample all collect in same BIN number.

(3) Collecting NG materials: if the NG products are judged by the program in the test process, the corresponding blowing module blows the NG materials on the station when the station moves to the corresponding BIN number position of the NG materials so that the NG materials fall into a material receiving barrel preset to the BIN number position of the NG materials for collection and removal, and then the NG materials are rotated to pass through the NG product removal detection module for detection so as to ensure that the NG products are completely discharged and cannot fall into the following BIN of good products to cause material mixing; the station rotating to the tail end can be subjected to excess material detection through the excess material detection module of the rotary disc, so that the suction nozzle of the station is free of materials before the materials are taken and implanted by the rotary disc, and the materials are prevented from being damaged or the mechanism is prevented from being damaged.

(3) Classified collection: because the end of the material receiving barrel of each BIN is communicated and connected with the material receiving barrel of the material receiving device through the soft through pipe, the detected samples collected in each BIN can be collected in the material receiving pipe through the sliding of the soft through pipe for classified collection.

The sample refers to a paster type SMD lamp bead

The invention has the beneficial effects that: according to the invention, the materials are corrected, detected, tested, selected and discharged through the full-automatic operation feeding and positioning module, and directly discharged and recycled into the corresponding BIN cylinder, so that the damage of SMD lamp beads to the materials in XY TABLE classification is reduced, a large amount of time is saved, the cost is reduced, the quality of the materials is improved, and workers only need to feed, collect the BIN full of BIN and press a switch button in the whole process; the requirements of customers on the increasingly rigorous quality and productivity of the SMD lamp beads are met, and the production cost is greatly saved.

Drawings

Fig. 1 is a schematic perspective view of the invention.

Fig. 2 is a schematic view of an assembly structure of the storage and feeding device and the straight blanking mechanism.

FIG. 3 is a schematic top view of the material storage and feeding device and the straight blanking mechanism of the present invention.

Reference is made to the accompanying drawings in which: 100-frame, 1-electrical box device, 2-storage and supply device, 3-straight blanking mechanism, 4-material receiving device, 21-hopper module, 22-vibration disk module, 221-vibration disk module, 222-straight-in running track, 223-electromagnet straight-in feeding module, 31-rotary disk, 5-positioning module, 6-detection module before test, 7-test module, 8-integrating sphere module, 9-NG product exclusion detection module, 10-blanking device, 11-rotary disk excess material detection module, 101-blanking blowing module, 102-material receiving barrel, 41-material receiving barrel.

Detailed Description

The following detailed description of the embodiments of the invention is provided by the accompanying drawings:

as shown in fig. 1-3, a straight blanking type high-speed light splitter includes an electric control box device 1, a material storage and supply device 2, a straight blanking mechanism 3, and a material receiving device 4, wherein the electric control box device 1, the material storage and supply device 2, the straight blanking mechanism 3 are mounted on a rack 100, the material receiving device 4 is detachably mounted on the rack 100, the material receiving device 4 includes a material receiving cylinder 41 set, and each material receiving cylinder 41 is connected to a material receiving cylinder 102 through a hose.

The electric cabinet adopts a PLC controller, the material storage and supply device 2 comprises a material storage hopper module 21 and a material supply vibration disc module 22, and the vibration disc module 22 comprises a vibration disc assembly 221, a direct-feeding operation track 222 and an electromagnet direct-feeding module 223; the straight blanking mechanism 3 comprises a rotary table 31 with at least 30 stations, a positioning module 5, a detection module 6 before test, a test module 7, an integrating sphere module 8, an NG product discharge detection module 9, a blanking device 10 and a residual material detection module 11 which are designed along the circumferential direction of the rotation of the rotary table 31, wherein the stations in the straight blanking mechanism 3 are in butt joint with a feeding vibration disc module 22 through a straight-in running track 222; the blanking device 10 comprises a blanking blowing module 101 and a blanking receiving barrel 102 module.

The direct-in running track 222 and the vibrating disk are of an integrated structure, a feeding end of the direct-in running track 222 is in butt joint with a discharging end of the vibrating disk assembly 221, samples are received and are linearly and sequentially arranged for feeding, and an electromagnet direct-in feeding module 223 is arranged at the discharging end; the electromagnet direct feeding module 223 is mainly used for separating the samples in the continuous feeding process, and the samples coming out of the vibrating disk are sequentially arranged into the direct running track 222 to be sent to the direct discharging mechanism 3 for inspection.

The blanking and blowing module 101 is arranged on the radial inner side of the station, and the blanking and receiving barrel 102 module is arranged on the radial outer side of the station; the automatic blanking and blowing device is characterized in that the air nozzles of the 20 stations and the stations on the station and the blanking and blowing module 101 correspond to the material receiving barrels 102 of the blanking and material receiving barrel 102 one by one, and the air nozzles of the blanking and blowing module 101 blow to samples on the corresponding station, so that the samples are blown into the corresponding material receiving barrels 102.

The number of the turntable station stations is 30 or 50 or (20 + n); the roller of the positioning module 5 can correct and position the samples which are rotationally conveyed to pass through, so that each sample material is ensured to be at the same position on each station during testing; the blanking receiving barrel 102 module is provided with 20 or 36 or (20 + n) hollow receiving barrels 102, each receiving barrel 102 is provided with a corresponding BIN according to different parameters, the BIN is collected by NG materials and the BIN is collected by OK materials, and the tail end of each receiving barrel 102 is communicated and connected with the receiving barrel 41 in the receiving device 4 through a hose.

A working method of a straight blanking type high-speed light splitting machine comprises the following actions:

(1) and (3) submission: the sample that will wait to detect, following the sample refer to paster class SMD lamp pearl, place in the hopper module 21 of storage, the below export of hopper module 21 docks with the vibration dish, make the sample that awaits measuring can fall to the vibration dish from the export, the sample that waits to detect that comes out from the vibration dish export arranges in proper order and gets into and directly goes into orbit 222 and convey, the electromagnet that directly goes into orbit 222's discharge end setting directly goes into material module 223 and carries out interval separation to the sample that the order was arranged and was conveyed, make the sample that waits to detect that the conveying comes in proper order propelling movement to the station department censorship of straight blanking mechanism 3.

(2) Detection and collection: when the sample enters the station of the straight blanking mechanism 3, the turntable 31 rotates to move the sample from station to station, when the sample moves through the positioning module 5, the roller on the positioning module 5 can correct the passing sample, so as to ensure that each material is at the same position during testing, the tested effect is more accurate and stable, after correction, the turntable 31 continues to rotate to pass through the detection module 6 before testing, the detection module 6 before testing detects the sample on the suction nozzle of the station, if the sample exists, the rotation passes through the next testing module 7, the testing module 7 can test the sample material, during testing, the integrating sphere module 8 above the sample collects various data of the sample after conduction triggering and feeds back the data to the industrial computer, the industrial computer analyzes the collected data and feeds back the data to the preset BIN number, the number of BIN number is 20 or 36 or (20 + n), it is accurate to the actual production needs, wherein including the BIN number of collecting NG material, then feed back to the PLC controller, PLC then can carry out classification memory to the sample according to received data, be about to define into which BIN number the sample, will get into the receiving barrel 102 of which BIN number, it starts blanking blowing module 101 when rotating to remove the sample to corresponding BIN number station to treat carousel 31, blowing module blows to the sample on the station and makes it fall into receiving barrel 102 and collect the operation, make this type of sample all collect in same BIN number.

(3) Collecting NG materials: setting three BIN numbers at the front end as NG-collecting ones in preset BIN numbers, if the NG-collecting ones are judged by a program in the test process, blowing the NG materials on the stations by the corresponding blowing modules when the NG materials move to the corresponding BIN number positions of the NG materials to enable the NG materials to fall into the material receiving barrel 102 preset as the BIN number positions of the NG materials for collection and removal, and then rotating to pass through the NG-product-removal detection module 9 for detection so as to ensure that the NG materials are completely discharged and cannot flow into subsequent good-product BINs to cause material mixing; the excess material detection is carried out by the excess material detection module 11 after the rotary disc 31 rotates to the station (namely, the station after rotating a circle to test and discharge the material, namely, the station to receive a new sample for testing in the next round) which is the tail end, so that the suction nozzle of the station before the rotary disc 31 is implanted with the material is ensured to have no material, and the material is prevented from being damaged or the mechanism is damaged.

(3) Classified collection: because the end of the material receiving barrel 102 of each BIN is communicated and connected with the material receiving barrel 41 of the material receiving device 4 through the soft through pipe, the detected samples collected in each BIN can be collected in the material receiving pipe through the sliding of the soft through pipe for classification and collection.

According to the invention, a storage and feeding device 2 is arranged on the left side of the front side of a machine table, a vibration disc assembly 221 and a direct-in operation rail 222 can be of an integrated structure, the tail end of the direct-in operation rail 222 is in butt joint with a direct-in electromagnet feeding module 223, an SMD lamp bead entering a direct blanking mechanism 3 firstly passes through a positioning module 5, after being detected by a detection module 6 before testing, the SMD lamp bead rotates and moves to a testing module 7 for testing, meanwhile, an integrating sphere module 8 collects data, and after the function of a blanking and blowing module 101, the material is classified and collected by a blanking device 10.

The specific movement mode is as follows: after the SMD lamp beads fall from the hopper to the vibration disk, the SMD lamp beads move to the front end of the electromagnet direct feeding module 223 under the action of the direct feeding track 222, after the control optical fiber at the front end of the electromagnet direct feeding module 223 senses that the SMD lamp beads are in place, the electromagnet of the electromagnet direct feeding module 223 starts to act and then props against the second SMD lamp beads, so that the first lamp beads and the second SMD lamp beads are well separated, a suction nozzle on the rotary disk 31 conveniently removes the first SMD lamp beads to send to a station, then after the second station on the rotary disk 31 is in place, the electromagnet on the electromagnet direct feeding module 223 returns to release the propped SMD lamp beads, when the control optical fiber at the front end of the electromagnet direct feeding module 223 senses that the SMD lamp beads are in place, the electromagnet starts to act and then props against the second SMD lamp beads, so that the first lamp beads and the second lamp beads are well separated, the SMD lamp beads after the in place are conveniently removed by the rotary disk 31, when … … SMD lamp beads of the feeding action that so reciprocates and get into the station of the straight blanking mechanism 3, the rotary disc 31 rotates and moves SMD lamp beads one station, when moving and passing through the positioning module 5, the idler wheel on the positioning module 5 can correct the SMD lamp beads passing through, guarantee that each material is in the same position when testing, so that the effect tested out is more accurate and more stable, after correcting, the rotary disc 31 continues to rotate and passes through the detection module 6 before testing, the detection module 6 before testing detects the SMD lamp beads on the suction nozzle of the station, if there is SMD lamp beads to exist, then rotate and pass through the next station of the test module 7, the test module 7 can test the SMD lamp beads, while testing, the integrating sphere module 8 above the SMD lamp beads collects various data of the SMD lamp beads after conduction triggering and feeds back to the industrial computer, the industrial computer analyzes the collected data and feeds back the collected data to the preset BIN number in the BIN number 20 or 36 or (20 + n), it is accurate to the actual production needs, wherein including the BIN number of collecting NG material, then feed back to the PLC controller, PLC then can classify the memory to SMD lamp pearl according to received data, be about to define into which BIN number SMD lamp pearl, will get into the receiving cylinder 102 of which BIN number, it starts blanking blowing module 101 to wait that carousel 31 rotates to remove SMD lamp pearl to corresponding BIN number station, the module of blowing blows to SMD lamp pearl on the station and makes it fall into and receive the operation in the cylinder 102, make this type of SMD lamp pearl all collect in same BIN number.

Because BIN number setting is carried out on the material receiving barrel 102 in the blanking device 10 in advance, three BIN numbers at the front end are set to collect NG products in the preset BIN numbers, if the testing process is judged to be NG products by a program, the corresponding blowing module blows the NG materials on the stations when the stations are moved to the corresponding NG material BIN number so that the NG materials fall into the material receiving barrel 102 which is preset to the BIN number of the NG materials for collection operation and removal, and then the NG materials are rotated to pass through the NG product removal detection module 9 for detection, so that the NG products are completely discharged, and the NG products cannot flow into subsequent good product BIN to cause material mixing; the lamp holder rotates to a station serving as the tail end, namely, a station after a circle is rotated for testing and discharging, namely, a station for receiving a new SMD lamp bead for testing in the next round, and the surplus material detection is carried out through the surplus material detection module 11 of the rotary disc 31, so that the suction nozzle of the station before the rotary disc 31 is implanted with the material is ensured to have no material, and the material is prevented from being damaged or a mechanism is prevented from being damaged; because the tail end of the material receiving barrel 102 of each BIN is communicated and connected with the material receiving barrel 41 of the material receiving device 4 through a soft through pipe, the detected SMD lamp beads collected in each BIN can slide down through the soft through pipe and are collected in the material receiving pipe for classification and collection; according to the invention, the material is corrected, detected, tested, selected and discharged through the full-automatic operation feeding and positioning module 5, and directly discharged and recycled into the corresponding BIN cylinder, so that the damage of SMD lamp beads to the material in XY TABLE classification is reduced, a large amount of time is saved, the cost is reduced, the quality of the material is improved, and workers only need to feed, collect the BIN full of BIN and press the switch button in the whole process. The requirements of customers on the increasingly rigorous quality and productivity of the SMD lamp beads are met, and the production cost is greatly saved.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, and those skilled in the art may make modifications and variations within the spirit of the present invention, and all modifications, equivalents and modifications of the above embodiments according to the technical spirit of the present invention are within the scope of the present invention.

Claims (8)

1. The utility model provides a high-speed beam split color scanner of straight blanking formula, beam split color scanner including rack-mounted electronic control box device, storage feed arrangement and straight blanking mechanism, the electronic control box adopt the PLC controller, storage feed arrangement including the hopper module of storage and the vibration dish module of feed, its characterized in that: the vibration disc module comprises a vibration disc assembly, a direct-feeding running track and an electromagnet direct-feeding module; the straight blanking mechanism comprises a turntable with at least 30 stations, a positioning module, a detection module before test, a test module, an integrating sphere module, an NG product discharge detection module, a blanking device and a turntable excess material detection module, wherein the positioning module, the detection module before test, the test module, the integrating sphere module, the NG product discharge detection module, the blanking device and the turntable excess material detection module are designed in the circumferential direction of the rotation of the turntable; the blanking device comprises a blanking blowing module and a blanking receiving cylinder module.

2. The straight blanking type high-speed light and color splitter according to claim 1, characterized in that: the direct-in operation track and the vibration disc are of an integrated structure, the feeding end of the direct-in operation track is in butt joint with the discharging end of the vibration disc assembly, and the discharging end is provided with an electromagnet direct-feeding module.

3. The straight blanking type high-speed light and color splitter according to claim 1, characterized in that: the blanking and blowing module is arranged on the radial inner side of the station, and the blanking and receiving cylinder module is arranged on the radial outer side of the station.

4. The straight blanking type high-speed light and color separating machine according to claim 1 or 3, characterized in that: the air cock of 20 stations and the blanking of 30 station carousels on blow the module and the blanking connects the material section of thick bamboo one-to-one that connects of feed cylinder module, the blanking blows the sample of air cock on the module to corresponding the station and blows for the sample blows in the material section of thick bamboo that connects that corresponds.

5. The straight blanking type high-speed light and color splitter according to claim 1, characterized in that: the number of the stations is more than 20.

6. The straight blanking type high-speed light and color splitter according to claim 1, characterized in that: the roller of the positioning module can correct and position the sample which is transmitted by rotating and rotating, and ensures that each sample material is at the same position on each station during testing.

7. The straight blanking type high-speed light and color splitter according to claim 1, characterized in that: the blanking material receiving barrel module is larger than material receiving barrels communicated in 20 stations, each material receiving barrel is provided with a corresponding BIN number according to different parameters, and the tail end of each material receiving barrel is communicated and connected with a material receiving barrel in the material receiving device through a hose.

8. The straight blanking type high-speed light and color splitter according to claim 1, characterized in that: the light splitting machine further comprises a material receiving device which is detachably mounted on the rack, the material receiving device comprises a material receiving cylinder group, and each material receiving cylinder is communicated and connected with the material receiving cylinder through a hose of each material receiving cylinder.