CN209840638U

CN209840638U - Automatic heating and draining system for blank body of pottery pot of heavy wine jar

Info

Publication number: CN209840638U
Application number: CN201920255479.1U
Authority: CN
Inventors: 王惠忠
Original assignee: Rongxian Ming Feng Ceramic Industry Co Ltd
Current assignee: Rongxian Ming Feng Ceramic Industry Co Ltd
Priority date: 2019-02-28
Filing date: 2019-02-28
Publication date: 2019-12-24
Anticipated expiration: 2029-02-28

Abstract

The utility model discloses an automatic drainage system that heats of heavy wine jar gallipot idiosome, including the stoving room, still set up including many in the stoving room subaerial with the outdoor kiln car track that communicates in stoving room, set up drying system and condensation drainage system in the stoving room to and realize the intelligent intelligence control system in stoving room. Through the above design, the utility model discloses utilize the controller to realize effectively having reduced the defective percentage of gallipot idiosome stoving in-process to constant temperature, the constant humidity control in stoving room, simultaneously through setting up hot air device, when carrying out the hydrofuge to the stoving room, avoid inhaling cold wind and cause the influence to indoor constant temperature, the while reuse hydrofuge is taken away hot-blast, reduces the power consumption. Therefore, the method has high use value and popularization value.

Description

Automatic heating and draining system for blank body of pottery pot of heavy wine jar

Technical Field

The utility model belongs to the technical field of the processing technique of the gallipot idiosome and specifically relates to a drainage system that heats automatically of heavy wine jar gallipot idiosome.

Background

During the production process of the pottery pot, the pottery pot needs to be subjected to the process flows of mud refining, material feeding, roll forming, drying, blank washing and the like. After the pottery pot blank is formed, the blank needs to be sent into a tunnel kiln for firing. The method comprises the following steps of directly dropping a clay blank cut by a feeding device into a gypsum mould, rolling the clay blank into a ceramic blank shape by a rolling forming device, then drying the clay blank in a drying device, demoulding the ceramic blank by a ceramic blank transfer device, transferring the ceramic blank to a blank washing and glazing process, and then placing a pottery jar blank into a firing kiln for firing.

In the existing manufacturing process of the blank of the pottery pot, how to quickly dry the blank becomes a key technology of the industry on the premise of ensuring the quality of the blank. Improper temperature adjustment in the drying process or uneven heating of the blank can cause the blank to crack, resulting in unqualified product quality. Meanwhile, as the blank body contains a large amount of water after slip casting, a large amount of water vapor is generated in the drying process, and the water vapor needs to be discharged out of the drying room in time, so that the humidity in the drying room is kept in a proper range; in the prior art, the air exhauster is directly adopted to bring away water vapor, but cold air is sucked at the same time, heat energy of the drying room is taken away, and energy consumption of the electric heating pipe is increased.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic drainage system that heats of heavy wine jar gallipot idiosome mainly solves the problem that the gallipot idiosome stoving in-process substandard product frequency is high, the power consumption is high among the prior art.

In order to achieve the above object, the utility model adopts the following technical scheme:

an automatic heating and drainage system for a blank body of a heavy wine jar pottery jar comprises a drying room, a plurality of kiln car tracks, a drying system, a condensation drainage system and an intelligent control system, wherein the kiln car tracks are arranged on the ground in the drying room and are communicated with the outside of the drying room;

the condensation drainage system comprises a snakelike hot air pipeline arranged on the roof of the drying room and communicated with the drying room, a water circulation condensation pipe arranged in the hot air pipeline, a drainage groove arranged on the bottom surface of the hot air pipeline, a drainage pipe arranged outside the drying room and connected with the end of the drainage groove, a condensation water collection box communicated with the drainage pipe, a hot air device arranged at the tail end of the hot air pipeline and a hot air circulation loop communicated with the hot air device.

Further, drying system is including setting up in the mounting bracket of kiln car track both sides to and set up the electrothermal tube on the mounting bracket.

Further, the hot air device comprises an exhaust fan and a heating device linked with the exhaust fan.

Still further, the control system comprises a plurality of temperature sensors and humidity sensors arranged in the drying room, a controller connected with the temperature sensors and the humidity sensors, an exhaust fan driving module, an electric heating tube driving module and an electric heating tube temperature adjusting module connected with the controller, and a human-computer interaction interface connected with the controller.

Preferably, the hot air circulation loop is arranged around the wall of the drying room and is communicated with the drying room through a hot air branch pipe.

Preferably, the drying room adopts two electric rolling doors arranged in opposite faces, and a motor of the electric rolling doors is connected with the controller.

Compared with the prior art, the utility model discloses following beneficial effect has:

(1) the utility model discloses an automatic drainage system that heats of gallipot idiosome is applicable to the automated production of gallipot, and idiosome kiln car passes through kiln car track entering stoving room, gathers in real time to the humiture in stoving room through temperature sensor and humidity transducer, utilizes the controller to realize constant temperature, the constant humidity control to the stoving room, has effectively reduced the defective percentage of gallipot idiosome stoving in-process.

(2) The utility model discloses a set up hot-blast device, when carrying out the hydrofuge to the stoving room, avoid inhaling cold wind and cause the influence to indoor constant temperature, the while hot-blast that the reuse hydrofuge was taken away reduces the power consumption.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic sectional view taken along the direction a-a in fig. 1 according to the present invention.

Fig. 3 is a schematic view of the cross-sectional structure of the hot air duct of the present invention.

Fig. 4 is a rear view of fig. 1.

Fig. 5 is a schematic block diagram of the control system of the present invention.

Wherein, the names corresponding to the reference numbers are:

the method comprises the following steps of 1-a drying room, 2-a kiln car track, 3-a hot air pipeline, 4-a water circulation condensation pipe, 5-a drainage groove, 6-a drainage pipe, 7-a condensed water collection box, 8-a hot air device, 9-a hot air circulation loop, 10-a mounting rack, 11-an electric heating pipe, 12-a hot air branch pipe and 13-an electric rolling door.

Detailed Description

The present invention will be further described with reference to the following description and examples, which include but are not limited to the following examples.

Examples

As shown in fig. 1-5, the utility model discloses an automatic heating and draining system for a blank body of a heavy wine jar pottery jar, which comprises a drying room 1, a plurality of kiln car tracks 2 arranged in the drying room 1 and communicated with the outside of the drying room 1 on the ground, a drying system and a condensation and drainage system arranged in the drying room 1, and an intelligent control system for realizing the intellectualization of the drying room 1;

the condensation drainage system comprises a snakelike hot air pipeline 3 arranged on the roof of the drying room 1 and communicated with the drying room 1, a water circulation condensation pipe 4 arranged in the hot air pipeline 3, a drainage groove arranged on the bottom surface of the hot air pipeline 3, a drain pipe 6 arranged outside the drying room 1 and connected with the end of the drainage groove, a condensate water collecting box 7 communicated with the drain pipe 6, a hot air device 8 arranged at the tail end of the hot air pipeline 3 and a hot air circulation loop 9 communicated with the hot air device 8.

The drying system comprises mounting frames arranged on two sides of the kiln car track and electric heating tubes 11 arranged on the mounting frames 10, the electric heating tubes 11 are arranged on the sides of the kiln car track 2, the drying effect is more obvious, and the efficiency is higher.

Hot air device 8 includes air exhauster and the heating device of linkage with the air exhauster, when carrying out the hydrofuge to stoving room 1 like this, avoids inhaling cold wind and causes the influence to indoor constant temperature, and the while reuse hydrofuge is taken away hot-blast, reduces the power consumption.

The control system comprises a plurality of temperature sensors and humidity sensors arranged in the drying room 1, a controller connected with the temperature sensors and the humidity sensors, an exhaust fan driving module, an electric heating tube driving module and an electric heating tube temperature adjusting module connected with the controller, and a human-computer interaction interface connected with the controller.

The hot air circulation loop 9 is arranged around the wall of the drying room 1 and communicated with the drying room 1 through a hot air branch pipe 12.

The drying room 1 adopts two electric rolling shutter doors 13 arranged in opposite faces, and a motor of the electric rolling shutter door 13 is connected with the controller.

The working principle of the utility model is as follows:

the pottery pot blank is naturally dried after glazing, then the kiln car carrying the blank is sent into the drying room through the kiln car track and is dried before firing, and the drying time is set in advance, and in the drying process, the temperature sensor and the humidity sensor collect the temperature and humidity of the drying room in real time, and the temperature and humidity in the drying room are controlled under the conditions of constant temperature and constant humidity according to the collected information controller. After the drying time is over, the related equipment of the drying room stops running automatically, the electric rolling door is opened through the human-computer interaction interface, the pottery pot blank of the next batch is pushed into the drying room, and meanwhile, the dried blank is pushed out of the drying room for the next stage of firing.

Through the above design, the utility model discloses utilize the controller to realize effectively having reduced the defective percentage of gallipot idiosome stoving in-process to constant temperature, the constant humidity control in stoving room, simultaneously through setting up hot air device, when carrying out the hydrofuge to the stoving room, avoid inhaling cold wind and cause the influence to indoor constant temperature, the while reuse hydrofuge is taken away hot-blast, reduces the power consumption. Therefore, the method has high use value and popularization value.

The above embodiment is only one of the preferred embodiments of the present invention, and should not be used to limit the protection scope of the present invention, but all the insubstantial changes or modifications made in the spirit and the idea of the main design of the present invention, the technical problems solved by the embodiment are still consistent with the present invention, and all should be included in the protection scope of the present invention.

Claims

1. An automatic heating and draining system for a blank body of a heavy wine jar pottery jar comprises a drying room (1), and is characterized by further comprising a plurality of kiln car tracks (2) which are arranged on the ground in the drying room (1) and are communicated with the outside of the drying room (1), a drying system and a condensation and drainage system which are arranged in the drying room (1), and an intelligent control system for realizing the intellectualization of the drying room;

the condensation drainage system comprises a snakelike hot air pipeline (3) arranged on the roof of the drying room and communicated with the drying room, a water circulation condensation pipe (4) arranged in the hot air pipeline (3), a drainage groove (5) arranged on the bottom surface of the hot air pipeline (3), a drainage pipe (6) arranged outdoors in the drying room (1) and connected with the drainage groove (5) at the tail end, a condensate water collecting box (7) communicated with the drainage pipe (6), a hot air device (8) arranged at the tail end of the hot air pipeline (3), and a hot air circulation loop (9) communicated with the hot air device (8).

2. The automatic heating and draining system for the blank body of the terrine pottery jar of a heavy wine jar as claimed in claim 1, wherein the drying system comprises a mounting rack (10) disposed at both sides of the kiln car track and an electrothermal tube (11) disposed on the mounting rack (10).

3. The automatic heating and draining system for the blank body of the heavy wine jar gallipot according to claim 2, wherein the hot air device (8) comprises an exhaust fan and a heating device linked with the exhaust fan.

4. The automatic heating and draining system for the blank body of the terrine pottery jar of a heavy wine jar as claimed in claim 3, wherein the control system comprises a plurality of temperature sensors and humidity sensors disposed in the drying room (1), a controller connected to the temperature sensors and humidity sensors, an exhaust fan driving module, an electric heating tube driving module and an electric heating tube temperature adjusting module connected to the controller, and a man-machine interface connected to the controller.

5. The automatic heating and draining system for the blank body of the heavy wine jar pottery jar as claimed in claim 4, wherein the hot air circulation loop (9) is arranged around the wall of the drying room and is communicated with the drying room (1) through a hot air branch pipe (12).

6. The automatic heating and draining system for the blank body of the terrine pottery jar of a heavy wine jar as claimed in claim 5, wherein the drying room is provided with two electric rolling doors (13) arranged in opposite directions, and the motor of the electric rolling doors (13) is connected with the controller.