CN209832015U - Dedicated superposed beam design mould subassembly - Google Patents
Dedicated superposed beam design mould subassembly Download PDFInfo
- Publication number
- CN209832015U CN209832015U CN201821957470.7U CN201821957470U CN209832015U CN 209832015 U CN209832015 U CN 209832015U CN 201821957470 U CN201821957470 U CN 201821957470U CN 209832015 U CN209832015 U CN 209832015U
- Authority
- CN
- China
- Prior art keywords
- superposed beam
- template
- superposed
- hanging
- templates
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000007493 shaping process Methods 0.000 claims abstract description 26
- 239000002131 composite material Substances 0.000 claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 claims description 24
- 239000010959 steel Substances 0.000 claims description 24
- 239000003973 paint Substances 0.000 claims description 12
- 239000004593 Epoxy Substances 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 6
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 239000011701 zinc Substances 0.000 claims description 6
- 229910052725 zinc Inorganic materials 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 238000011084 recovery Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 14
- 238000009415 formwork Methods 0.000 description 13
- 238000010276 construction Methods 0.000 description 10
- 230000006872 improvement Effects 0.000 description 9
- 239000006260 foam Substances 0.000 description 8
- 230000002787 reinforcement Effects 0.000 description 8
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 108010068370 Glutens Proteins 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000021312 gluten Nutrition 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Abstract
The utility model discloses a special superposed beam shaping die component, which is a box-shaped body component which is integrally in a rectangular structure with the top and the bottom in an open state and the inside in a hollow way and is formed by mutually splicing and movably connecting a plurality of front superposed beam templates and rear superposed beam templates which are oppositely arranged from front to back and a left superposed beam template and a right superposed beam template which are oppositely arranged from left to right, and the front superposed beam template and the rear superposed beam template of the box-shaped body component are connected through a split screw component; the left side and the right side of the left superposed beam template; and the open end at the top end of the box-type body member is symmetrically provided with a mould hanging assembly. The utility model has simple structure, convenient erection, recovery, remolding and utilization, and greatly improved working efficiency; the problem that the traditional superposed beam template cannot meet the requirement of concrete pouring of a superposed beam is solved, and the traditional superposed beam template can be disassembled and is convenient for long-distance transportation; the method has good positioning and shaping effects, and the shaped and poured composite beam has smooth and attractive surface.
Description
Technical Field
The utility model relates to a mould, it is concrete relates to a dedicated coincide roof beam design mould subassembly, belongs to mould for the production of assembled component.
Background
Assembled superposed beam construction mould generally adopts the steel mould, in traditional way, because the hanging die only 5 centimeters high, the construction degree of difficulty is big, generally adopts the foam to fill, waits to pour the concrete after, digs the foam and falls, because the foam is softer, intensity is not enough, warp easily at the concreting in-process, pours and has done to dig the foam and fall the back, can discover that the hanging die limit is uneven straight, influences beautifully. The concrete is fixed by a wood template, and the template is clamped by a steel bar when the concrete is demolded after reaching certain strength, so that the template is easy to damage during demolishing, and the traditional method has the following defects that firstly, the foam is required to be removed after the construction by the foam, so that the cost is increased, and the environment is polluted; secondly, construction is carried out by using foam or wood molds, the superposed beam hanging molds are not straight due to the fact that materials are soft, and thirdly, labor force is increased.
At present, when the prefabricated composite beam is produced in the assembly type building industry, two steel plates with large areas are usually fixed on a steel trolley for positioning a beam mold, and the beam mold can ensure the width of the composite beam, but the production method has the following defects: firstly, the height of the superposed beam is difficult to guarantee accurately and can only be confirmed by the experience of operators; secondly, the extending height of the stirrup at the top of the superposed beam is difficult to accurately position and unify, the stirrups have large front-back and left-right deviation, and the gluten penetrating construction at the later stage of a site is seriously influenced; thirdly, the upper part of the superposed beam is strickled off and roughened, so that the construction is inconvenient (the upper part is provided with a superposed beam stirrup), the construction efficiency is low, and the stirrup is easy to collide, thereby influencing the product quality of the superposed beam; 4. the steel bars at the bottom of the superposed beam can only be bent towards the top of the beam, and if the two ends of the superposed beam are bent downwards, the production process is limited; due to the production reasons, the produced finished products are returned to be scrapped or are reformed, the later service cost of a factory is greatly increased, and the product quality and brand of a company are influenced.
Therefore, the key point for solving the technical problems is to develop a special superposed beam shaping mold assembly with strong practicability and high working reliability.
Disclosure of Invention
To a great deal of defect and not enough that exist among the above-mentioned background art, the utility model discloses improve and the innovation to this, aim at provides one kind and can realize fast assembly mould, ann tears the convenience open, hangs mould one shot forming when concreting, need not carry out the secondary and pour. The purposes of meeting the production and process requirements, having better positioning and shaping effects, and enabling the finished product to be hung without rabdosis and have straight falling angles are achieved.
The utility model discloses another invention aim at can realize solving traditional construction suspended formwork and adopt the technology of foam packing, the environmental protection reduces the finished product attrition rate, improves off-the-shelf geometry, reaches and to improve production efficiency, workman convenient operation practices thrift labour and cost, and the superposed beam geometry can reach standard requirement.
In order to solve the above problems and achieve the above object, the present invention provides a special composite beam shaping mold assembly, which is realized by adopting the following design structure and the following technical scheme:
as the improvement of the special superposed beam shaping mould component of the utility model, the superposed beam shaping mould component is mainly formed by mutually splicing and movably connecting a plurality of front superposed beam templates (1) and rear superposed beam templates (2) which are oppositely arranged from front to back and a left superposed beam template (3) and a right superposed beam template (4) which are oppositely arranged from left to right to form a box-shaped body component which is integrally in a rectangular structure with the top and the bottom in an open state and the interior in a hollowed-out state, and the front superposed beam templates (1) and the rear superposed beam templates (2) of the box-shaped body component are connected through split screw components; the left superposed beam template (3) and the right superposed beam template (4) are respectively fixed on the left side and the right side of the front superposed beam template (1) and the rear superposed beam template (2) through bolt assemblies; the box-type body member is characterized in that a hanging die assembly (5) is symmetrically arranged at the open end of the top of the box-type body member from front to back, the hanging die assembly (5) comprises a hanging die hanging rod (51), a hanging die support (52) and a hanging die template (53), wherein one end of the hanging die hanging rod (51) is connected with the hanging die support (52) through a bolt assembly, and the hanging die support (52) is connected with a front superposed beam template (1) or a rear superposed beam template (2); the other end of the mould hanging rod (51) is connected with a mould hanging template (53) through a bolt assembly.
As the utility model discloses foretell improvement, preceding coincide roof beam template (1) is whole all to extend all around with back coincide roof beam template (2) and is equipped with the pterygoid lamina, be equipped with the connecting hole on the pterygoid lamina respectively, inside is equipped with reinforcing plate (6) that are fence structure, reinforcing plate (6) and preceding coincide roof beam template (1) or back coincide roof beam template (2) are even as integrated into one piece structure, wherein, equal perpendicular symmetry is equipped with installed part (7) on the arbitrary long pterygoid lamina on one side of preceding coincide roof beam template (1) and back coincide roof beam template (2), installed part (7) whole are steel H shape component.
As the utility model discloses foretell further improvement, preceding coincide roof beam template (1) with the total amount of back coincide roof beam template (2) sets up the same, and is provided with two at least, passes through bolt assembly swing joint between two adjacent preceding coincide roof beam templates (1) and two adjacent back coincide roof beam templates (2).
As the utility model discloses foretell further improvement, left side coincide roof beam template (3) with the shape structure of right side coincide roof beam template (4) is the same, wholly is steel platelike body component, extends pterygoid lamina (8) that are equipped with disjunctor structure in the bilateral symmetry of this platelike body component, has seted up several pterygoid lamina connecting hole (81) on pterygoid lamina (8).
As the above-mentioned further improvement of the present invention, the mold hanging rod (51) is composed of two parts, i.e. a fixing member (511) and a connecting member (512) vertically disposed above the fixing member (511), wherein the fixing member (511) and the connecting member (512) are welded together or directly processed into an integrally formed structure.
As a still further improvement of the above aspect of the present invention, the fixing member (511) is a rectangular steel member, two end faces of the rectangular steel member are symmetrically provided with fixing holes (5111), and the fixing holes (5111) penetrate through the front and back faces of the fixing member (511);
the whole connecting piece (512) is a steel L-shaped component, at least one connecting hole (5121) is formed in the top surface of the L-shaped component, and the connecting hole (5121) penetrates through the front side and the back side of the connecting piece (512).
As a further improvement of the above-mentioned structure of the present invention, the die hanging support (52) is a U-shaped frame member made of steel as a whole, and bolt holes (521) are symmetrically formed on both sides of the U-shaped frame member.
As the above-mentioned further improvement of the present invention, the whole of the suspended mold template (53) is a steel L-shaped member, the two ends of the L-shaped member are extended downward symmetrically to form connecting plates (531) with connected structures, the connecting plates (531) are provided with through holes (5311), and two adjacent suspended mold templates (53) are fastened into a whole by nuts after passing through the through holes (5311) through screws; a plurality of fastening holes (532) are arranged on the top surface of the L-shaped component.
As a still further improvement of the above structure of the present invention, the superposed beam shaping mold assembly has a front-back symmetrical structure; an anti-rust layer and a warning layer are sequentially sprayed on the outer surfaces of the front superposed beam template (1), the rear superposed beam template (2), the left superposed beam template (3), the right superposed beam template (4) and the mould hanging assembly (5) from inside to outside, wherein the anti-rust layer comprises epoxy zinc-rich primer, chlorinated rubber finish paint and epoxy mica iron intermediate paint positioned between the epoxy zinc-rich primer and the chlorinated rubber finish paint; the warning layer is a yellow or black reflective warning tape or a reflective color film or reflective paint.
The working principle is as follows: a special composite beam shaping mold assembly of the above design needs to be manufactured and assembled for standby before it is used.
When the die is assembled, firstly cleaning the die table, removing all dirt on the die table, after the cleaning is finished, placing a special superposed beam shaping die assembly on the die table, then erecting the front superposed beam template (1) according to the drawing of actual construction, enabling the screw hole to correspond to the hole position opened on the die table, connecting the front superposed beam template (1) with the die table by using a bolt, erecting the rear superposed beam template (2), enabling the screw hole to correspond to the hole position opened on the die table, connecting the rear superposed beam template (2) with the die table by using a bolt, aligning the wing plate (8) on the left superposed beam template (3) with the bolt holes of the front superposed beam template (1) and the rear superposed beam template (2), and aligning the wing plate (8) on the right superposed beam template (4) with the bolt holes of the front superposed beam template (1) and the rear superposed beam template (2) by using the bolt connection, assembling the box-type body component into a box-type body component with a hollowed-out rectangular structure through bolt connection, then installing a hanging die assembly (5) above the box-type body component, respectively connecting a hanging die support (52) in the hanging die assembly (5), a front superposed beam plate (1) and a rear superposed beam plate (2) with a corresponding number of hanging die supports (52) through bolts during installation, connecting a connecting hole (5121) in a connecting piece (512) with a bolt hole (521) in the hanging die support (52), and aligning a fixing hole (5111) in a hanging die suspender (51) with a fastening hole (532) in a hanging die plate (53) through bolts; and then, respectively connecting the suspended formwork templates (53) with the suspended formwork assembly (5), finally aligning each suspended formwork template (53) with the connecting plate (531), penetrating through the through holes (5311) through screws, correcting the size of the mould through counter-pulling screws, mainly checking the horizontal distance between the suspended formwork template (53) and the front superposed beam template (1) and the rear superposed beam template (2), enabling the four edges of the front superposed beam template (1) and the rear superposed beam template (2) of the suspended formwork templates (53) on two sides to be on the same horizontal line, respectively detecting whether the edge-to-edge distances of the upper, middle and lower parts of the suspended formwork templates (53) on two sides are the same by using a measuring tool, if not, adjusting is needed, otherwise, the straightness of the suspended formwork in a finished component is influenced. And coating a release agent in the superposed beam mould and on the mould table in advance, and then starting to distribute the ribs.
When arranging the reinforcement, arranging various corresponding reinforcements of the superposed beam which is prepared in advance in a box-type body component which is of a hollow rectangular structure according to a drawing, and extending out stirrups of the reinforcements of the superposed beam through a stirrup groove which is arranged above the die in advance; after the placement of the reinforcement bars is completed, casting of the concrete can then begin.
When concrete is poured, a vehicle lifts a concrete hopper to the upper side of the superposed beam mold, concrete with reinforcing steel bars is filled in the open position above the box body with the hollowed rectangular structure, the concrete with the reinforcing steel bars is uniformly dispersed in the box body, and therefore concrete pouring work is achieved.
During curing, after concrete pouring is finished, a steam conveying pipe is opened for steam curing; and stopping steam supply after the concrete strength is cured to the demolding strength along with the time, and demolding after the concrete in the mold is cured to meet the requirement.
When the formwork is disassembled, the screw rods in the connecting plates (531) in the formwork hanging template (53) are disassembled according to the principle of firstly supporting and then disassembling, the screw rods in the fastening holes (532) for connecting the fixing holes (5111) in the fixing pieces (511) with the formwork hanging template (53) are disassembled, finally the formwork hanging mold (53) is disassembled and collected to a specified placing position for placing, and the operation is repeated in turn until the number of superposed beams required to be produced reaches the preset production requirement.
And finally, after the whole laminated beam is manufactured, demolding and hoisting the prefabricated part of the laminated beam by adopting the laminated beam hoisting equipment, hoisting the prefabricated laminated beam out of the mold by using a hoisting hook in a factory building to finish the manufacturing of the laminated beam, and then conveying the laminated beam to a finished laminated slab area storage yard. And finishing the whole process of prefabricating and shaping the finished laminated beam.
Has the advantages that: the utility model has simple structure, convenient erection, recovery, remolding and utilization, and greatly improved working efficiency; the problem that the traditional superposed beam template cannot meet the requirement of concrete pouring of a superposed beam is solved, and the traditional superposed beam template can be disassembled and is convenient for long-distance transportation; can improve superposed beam component production efficiency and production quality, obviously improve economic benefits, but mass production and use have better location and moulding effect, and the superposed beam surfacing that the design was pour, pleasing to the eye, simultaneously, the utility model discloses reduce cost and manual work, make the product straightness better, reach the standard requirement, green, the rate of reuse is high, and it is convenient to use, and not only easy operation is convenient, moreover when reducing the recruitment time, thereby can improve superposed beam production angle and reduce later stage rectification expense.
Drawings
The following detailed description of embodiments of the invention is provided with reference to the accompanying drawings, in which:
fig. 1 is one of the overall structural schematic diagrams of the present invention;
fig. 2 is a second schematic view of the overall structure of the present invention;
fig. 3 is a schematic view of the whole structure of the front composite beam form (1) or the rear composite beam form (2) of the present invention;
fig. 4 is a schematic view of the overall structure of the left overlapping beam form (3) or the right overlapping beam form (4) component of the present invention;
FIG. 5 is an exploded view of the enlarged partial view of the portion A shown in FIG. 1;
FIG. 6 is a schematic view of a combination of the enlarged partial views of the portion A shown in FIG. 1;
FIG. 7 is a schematic view of the overall structure of the suspension module hanger bar (51) component of the present invention;
fig. 8 is a schematic view of the overall structure of the components of the suspended mold support (52) of the present invention;
fig. 9 is a schematic view of the overall structure of the components of the suspended formwork (53) of the present invention;
wherein, the reference numbers in the figures: 1-front superposed beam template;
2, post-overlapping the beam template;
3-left superposed beam template;
4-right overlapping beam template;
5-hanging die assembly, 51-hanging die suspender, 511-fixing piece, 5111-fixing hole, 512-connecting piece, 5121-connecting hole, 52-hanging die support, 521-bolt hole, 53-hanging die template, 531-connecting plate, 5311-through hole and 532-fastening hole;
6-reinforcing plate;
7-a mounting member;
8-wing plate, 81-wing plate connecting hole.
Detailed Description
In order to make the technical means, the inventive features, the purpose of achieving the goal and the efficacy easy to understand, the technical solution of the present invention will be described in further detail with reference to the accompanying drawings and the following detailed description, it should be noted that the embodiments and features of the embodiments in the present application can be combined with each other without conflict, and the present invention will be described in detail with reference to the drawings and with reference to the embodiments. As shown in fig. 1 to 9, the special composite beam shaping mold assembly is mainly formed by mutually splicing and movably connecting four parts, namely a plurality of front composite beam templates 1 and rear composite beam templates 2 which are oppositely arranged in front and rear, and a left composite beam template 3 and a right composite beam template 4 which are oppositely arranged in left and right, to form a box-shaped body member which is integrally in an open state at the top and the bottom and has a hollowed-out rectangular structure inside, wherein the front composite beam templates 1 and the rear composite beam templates 2 of the box-shaped body member are connected through split screw assemblies; the left superposed beam template 3 and the right superposed beam template 4 are respectively fixed on the left side and the right side of the front superposed beam template 1 and the rear superposed beam template 2 through bolt assemblies; the top open end of the box-type body member is symmetrically provided with a suspended mould assembly 5 from front to back, the suspended mould assembly 5 comprises a suspended mould suspender 51, a suspended mould support 52 and a suspended mould template 53, wherein one end of the suspended mould suspender 51 is connected with the suspended mould support 52 through a bolt assembly, and the suspended mould support 52 is connected with the front superposed beam template 1 or the rear superposed beam template 2; the other end of the mould hanging rod 51 is connected with a mould hanging template 53 through a bolt assembly.
Further, the front superposed beam template 1 and the rear superposed beam template 2 are integrally provided with wing plates extending all around, the wing plates are respectively provided with connecting holes, a reinforcing plate 6 in a fence structure is arranged inside the wing plates, the reinforcing plate 6 is connected with the front superposed beam template 1 or the rear superposed beam template 2 into an integrated structure, mounting parts 7 are vertically and symmetrically arranged on the long wing plates on any one side of the front superposed beam template 1 and the rear superposed beam template 2, and the mounting parts 7 are integrally made of steel H-shaped components.
Furthermore, the total number of the front superposed beam templates 1 is the same as that of the rear superposed beam templates 2, at least two front superposed beam templates 1 are arranged, and the two adjacent front superposed beam templates 1 are movably connected with the two adjacent rear superposed beam templates 2 through bolt assemblies.
Further, the left superposed beam template 3 and the right superposed beam template 4 have the same shape and structure, and are integrally steel plate-shaped members, wing plates 8 of a connected structure are symmetrically extended from two sides of the plate-shaped members, and a plurality of wing plate connecting holes 81 are formed in the wing plates 8.
Specifically, the die hanging rod 51 is composed of two parts, namely a fixing part 511 and a connecting part 512 vertically arranged above the fixing part 511, wherein the fixing part 511 and the connecting part 512 are connected by welding or directly processed into an integral structure.
More specifically, the fixing piece 511 is a rectangular steel member, and fixing holes 5111 are symmetrically formed in two end faces of the rectangular member, and the fixing holes 5111 penetrate through the front and back faces of the fixing piece 511;
the connecting member 512 is a steel L-shaped member, and at least one connecting hole 5121 is formed in the top surface of the L-shaped member, and the connecting hole 5121 penetrates through the front and back surfaces of the connecting member 512.
Specifically, the die holder 52 is a U-shaped frame member made of steel as a whole, and bolt holes 521 are symmetrically formed in both sides of the U-shaped frame member.
Specifically, the whole of the suspended die template 53 is a steel L-shaped member, two ends of the L-shaped member are symmetrically extended downwards to form connecting plates 531 of a connected structure, through holes 5311 are formed in the connecting plates 531, and two adjacent suspended die templates 53 are fastened into a whole through nuts after penetrating through the through holes 5311 through screws; a plurality of fastening holes 532 are opened on the top surface of the L-shaped member.
Furthermore, the superposed beam shaping die assembly is of a front-back symmetrical structure; an anti-rust layer and a warning layer are sequentially sprayed on the outer surfaces of the front superposed beam template 1, the rear superposed beam template 2, the left superposed beam template 3, the right superposed beam template 4 and the hanging die assembly 5 from inside to outside, wherein the anti-rust layer comprises epoxy zinc-rich primer, chlorinated rubber finish paint and epoxy micaceous iron intermediate paint positioned between the epoxy zinc-rich primer and the chlorinated rubber finish paint; the warning layer is a yellow or black reflective warning tape or a reflective color film or reflective paint.
To sum up, the utility model discloses more specific embodiment is:
a special composite beam shaping mold assembly of the above design needs to be manufactured and assembled for standby before it is used.
When the die is assembled, firstly cleaning the die table, removing all dirt on the die table, after the cleaning is finished, placing a special superposed beam shaping die assembly on the die table, then erecting the front superposed beam template 1 according to the drawing of actual construction, enabling the screw hole to correspond to the hole position opened on the die table, connecting the front superposed beam template 1 with the die table by using a bolt, erecting the rear superposed beam template 2, enabling the screw hole to correspond to the hole position opened on the die table, connecting the rear superposed beam template 2 with the die table by using a bolt, aligning the wing plate 8 on the left superposed beam template 3 with the bolt holes of the front superposed beam template 1 and the rear superposed beam template 2, connecting the wing plate 8 on the right superposed beam template 4 with the bolt holes of the front superposed beam template 1 and the rear superposed beam template 2 by using a bolt, and assembling the wing plate 8 on the right superposed beam template 4 with the bolt holes of the front superposed beam template 1 and the rear superposed beam template 2 by using a bolt to form a box-shaped body component with a hollowed-out rectangular structure, then, installing a hanging die assembly 5 above the box-type body member, wherein during installation, the hanging die support 52 in the hanging die assembly 5, the front superposed beam plate 1 and the rear superposed beam plate 2 are respectively connected with a corresponding number of hanging die supports 52 through bolts, the connecting hole 5121 in the connecting piece 512 is connected with the bolt hole 521 in the hanging die support 52, and the fixing hole 5111 in the hanging die suspender 51 is aligned with the fastening hole 532 in the hanging die template 53 and connected with the bolts; next, the suspended die templates 53 are respectively connected with the suspended die assemblies 5, finally, each suspended die template 53 is aligned with the connecting plate 531, the screws penetrate through the through holes 5311 to be connected, finally, the die size is corrected through the counter-pulling screws, the horizontal distance between the suspended die templates 53 and the front superposed beam template 1 and the horizontal distance between the suspended die templates 53 and the rear superposed beam template 2 are mainly checked, four edges of the front superposed beam template 1 and the rear superposed beam template 2 of the suspended die templates 53 on two sides are enabled to be on the same horizontal line, and a measuring tool is used for respectively detecting whether the edge-to-edge distances of the upper, middle and lower equal parts of the suspended die templates 53 on two sides are the same, if not, adjustment is needed, otherwise, the straightness of the suspended die in the finished component. And coating a release agent in the superposed beam mould and on the mould table in advance, and then starting to distribute the ribs.
When arranging the reinforcement, arranging various corresponding reinforcements of the superposed beam which is prepared in advance in a box-type body component which is of a hollow rectangular structure according to a drawing, and extending out stirrups of the reinforcements of the superposed beam through a stirrup groove which is arranged above the die in advance; after the placement of the reinforcement bars is completed, casting of the concrete can then begin.
When concrete is poured, a vehicle lifts a concrete hopper to the upper side of the superposed beam mold, concrete with reinforcing steel bars is filled in the open position above the box body with the hollowed rectangular structure, the concrete with the reinforcing steel bars is uniformly dispersed in the box body, and therefore concrete pouring work is achieved.
During curing, after concrete pouring is finished, a steam conveying pipe is opened for steam curing; and stopping steam supply after the concrete strength is cured to the demolding strength along with the time, and demolding after the concrete in the mold is cured to meet the requirement.
When the mold is disassembled, the screw rods in the connecting plates 531 in the mold hanging template 53 are disassembled according to the principle of first support and then disassembly and then first disassembly, the screw rods in the fastening holes 532 for connecting the fixing holes 5111 in the fixing pieces 511 and the mold hanging template 53 are disassembled, finally the mold hanging template 53 is disassembled and collected to a specified placing position for placing, and the operation is repeated in turn until the number of the superposed beams required to be produced reaches the preset production requirement.
And finally, after the whole laminated beam is manufactured, demolding and hoisting the prefabricated part of the laminated beam by adopting the laminated beam hoisting equipment, hoisting the prefabricated laminated beam out of the mold by using a hoisting hook in a factory building to finish the manufacturing of the laminated beam, and then conveying the laminated beam to a finished laminated slab area storage yard. And finishing the whole process of prefabricating and shaping the finished laminated beam.
Finally, it should be noted that the above-mentioned embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any way, and those skilled in the art may change or modify the technical content disclosed above into equivalent embodiments with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical substance of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims (9)
1. The utility model provides a dedicated superposed beam design mould subassembly which characterized in that: the superposed beam shaping mold assembly is mainly characterized in that a plurality of front superposed beam templates (1) and rear superposed beam templates (2) which are oppositely arranged in the front-rear direction and a left superposed beam template (3) and a right superposed beam template (4) which are oppositely arranged in the left-right direction are mutually spliced and movably connected to form a box-shaped body component which is integrally in a rectangular structure with an open top and a hollow bottom, and the front superposed beam templates (1) and the rear superposed beam templates (2) of the box-shaped body component are connected through split screw assemblies; the left superposed beam template (3) and the right superposed beam template (4) are respectively fixed on the left side and the right side of the front superposed beam template (1) and the rear superposed beam template (2) through bolt assemblies; the box-type body member is characterized in that a hanging die assembly (5) is symmetrically arranged at the open end of the top of the box-type body member from front to back, the hanging die assembly (5) comprises a hanging die hanging rod (51), a hanging die support (52) and a hanging die template (53), wherein one end of the hanging die hanging rod (51) is connected with the hanging die support (52) through a bolt assembly, and the hanging die support (52) is connected with a front superposed beam template (1) or a rear superposed beam template (2); the other end of the mould hanging rod (51) is connected with a mould hanging template (53) through a bolt assembly.
2. The special composite beam shaping mold assembly as set forth in claim 1, wherein: preceding coincide beam mold board (1) is whole all to extend all around with back coincide beam mold board (2) and is equipped with the pterygoid lamina, be equipped with the connecting hole on the pterygoid lamina respectively, inside is equipped with reinforcing plate (6) that are fence structure, reinforcing plate (6) and preceding coincide beam mold board (1) or back coincide beam mold board (2) are even as integrated into one piece structure, wherein, equal perpendicular symmetry is equipped with installed part (7) on the long pterygoid lamina on arbitrary one side of coincide beam mold board (1) and back coincide beam mold board (2) in the front, installed part (7) wholly is steel H shape component.
3. The special composite beam shaping mold assembly as set forth in claim 1, wherein: the front superposed beam templates (1) and the rear superposed beam templates (2) are identical in total number and are at least provided with two, and the two adjacent front superposed beam templates (1) are movably connected with the two adjacent rear superposed beam templates (2) through bolt assemblies.
4. The special composite beam shaping mold assembly as set forth in claim 1, wherein: the left superposed beam template (3) and the right superposed beam template (4) are identical in shape and structure, the whole laminated beam template is a steel plate-shaped member, wing plates (8) of a connected structure are symmetrically extended from two sides of the plate-shaped member, and a plurality of wing plate connecting holes (81) are formed in the wing plates (8).
5. The special composite beam shaping mold assembly as set forth in claim 1, wherein: the mould hanging rod (51) is composed of a fixing piece (511) and a connecting piece (512) vertically arranged above the fixing piece (511), wherein the fixing piece (511) and the connecting piece (512) are connected by welding or directly processed into an integral structure.
6. The special composite beam shaping mold assembly as set forth in claim 5, wherein: the fixing piece (511) is integrally a steel cuboid component, two end faces of the cuboid component are symmetrically provided with fixing holes (5111), and the fixing holes (5111) penetrate through the front face and the back face of the fixing piece (511);
the whole connecting piece (512) is a steel L-shaped component, at least one connecting hole (5121) is formed in the top surface of the L-shaped component, and the connecting hole (5121) penetrates through the front side and the back side of the connecting piece (512).
7. The special composite beam shaping mold assembly as set forth in claim 1, wherein: the whole mould hanging support (52) is a U-shaped frame member made of steel, and bolt holes (521) are symmetrically formed in two sides of the U-shaped frame member.
8. The special composite beam shaping mold assembly as set forth in claim 1, wherein: the hanging die templates (53) are integrally made of steel L-shaped components, two ends of each L-shaped component are symmetrically extended downwards to form connecting plates (531) with connected structures, through holes (5311) are formed in the connecting plates (531), and two adjacent hanging die templates (53) are fastened into a whole through nuts after penetrating through the through holes (5311) through screws; a plurality of fastening holes (532) are arranged on the top surface of the L-shaped component.
9. The special composite beam shaping mold assembly as set forth in claim 1, wherein: the superposed beam shaping die assembly is of a front-back symmetrical structure; an anti-rust layer and a warning layer are sequentially sprayed on the outer surfaces of the front superposed beam template (1), the rear superposed beam template (2), the left superposed beam template (3), the right superposed beam template (4) and the mould hanging assembly (5) from inside to outside, wherein the anti-rust layer comprises epoxy zinc-rich primer, chlorinated rubber finish paint and epoxy mica iron intermediate paint positioned between the epoxy zinc-rich primer and the chlorinated rubber finish paint; the warning layer is a yellow or black reflective warning tape or a reflective color film or reflective paint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821957470.7U CN209832015U (en) | 2018-11-26 | 2018-11-26 | Dedicated superposed beam design mould subassembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821957470.7U CN209832015U (en) | 2018-11-26 | 2018-11-26 | Dedicated superposed beam design mould subassembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209832015U true CN209832015U (en) | 2019-12-24 |
Family
ID=68896323
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821957470.7U Expired - Fee Related CN209832015U (en) | 2018-11-26 | 2018-11-26 | Dedicated superposed beam design mould subassembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209832015U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112554564A (en) * | 2020-12-11 | 2021-03-26 | 南通市达欣工程股份有限公司 | Concrete pouring device |
| CN114575587A (en) * | 2022-03-23 | 2022-06-03 | 成都托启新材料科技有限公司 | Building structure key component connecting node mold and construction method |
-
2018
- 2018-11-26 CN CN201821957470.7U patent/CN209832015U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112554564A (en) * | 2020-12-11 | 2021-03-26 | 南通市达欣工程股份有限公司 | Concrete pouring device |
| CN114575587A (en) * | 2022-03-23 | 2022-06-03 | 成都托启新材料科技有限公司 | Building structure key component connecting node mold and construction method |
| CN114575587B (en) * | 2022-03-23 | 2023-03-14 | 成都托启新材料科技有限公司 | Building structure key component connecting node mold and construction method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109707173B (en) | Construction method of assembly type laminated beam plate installation auxiliary device | |
| CN203712840U (en) | Small box girder concrete pouring mold | |
| KR101645462B1 (en) | Precast crossing beam manufacturing method for bridge and precast crossing beam construction method for bridge | |
| CN204235675U (en) | Mould built by a kind of armored concrete reused | |
| CN209832015U (en) | Dedicated superposed beam design mould subassembly | |
| CN110978229A (en) | Method for prefabricating composite floor slab by splicing type mold | |
| CN113043419A (en) | Production device and production method of laminated slab with grooves and ribs not formed on periphery | |
| KR100402436B1 (en) | The method for carrying out of underground structure object using a fiberglass reinforced plastics and a hydraulic jack | |
| US20230272629A1 (en) | Formwork panel | |
| CN210082027U (en) | Improved special superposed beam shaping die assembly | |
| CN210767380U (en) | Integrally-poured one-step-formed energy-saving template wall | |
| CN114347229A (en) | Vertical forging die for prefabricated wallboard of fabricated building and production process | |
| CN211646945U (en) | Superimposed shear wall prefabricated member | |
| CN210140934U (en) | Lightweight concrete internal partition board | |
| CN111139960A (en) | Improve built-in metal combination mandrel of hollow superstructure of fire prevention grade | |
| CN218170805U (en) | Composite structure beam column mould of removable template | |
| CN111042549A (en) | Method for building aluminum frame plastic formwork room | |
| CN111021613A (en) | Assembled multi-ribbed beam cavity composite floor slab | |
| CN209837379U (en) | Wallboard connecting joint | |
| CN113954216B (en) | Steel die-aluminum die building process for bridge prefabricated part | |
| CN215549540U (en) | One-step forming die for double-blank wall | |
| CN210361819U (en) | Superposed beam die | |
| CN113174843B (en) | Customized openable bridge expansion joint template and construction method | |
| CN215164834U (en) | Prefabricated apron is contained and is pour design auxiliary template subassembly | |
| CN220666918U (en) | Cast-in-situ plastic formwork for dense rib floor concrete |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191224 |