CN209813345U - EPE coiled material compounding machine - Google Patents

Abstract

The utility model provides a EPE coiled material compounding machine, concretely relates to compounding machine technical field, which comprises a frame, the both ends of frame are equipped with one respectively and unreel the roller, it is used for placing individual layer EPE coiled material to unreel the roller, the middle part of frame is equipped with combined mechanism, combined mechanism includes two squeeze rolls and a heating pipe, the heating pipe is located under the clearance of two squeeze rolls, combined mechanism's top is equipped with guide roll and finished product wind-up roll according to EPE coiled material transmission direction in proper order, the both ends of unreeling the roller are equipped with respectively and prevent inclined to one side mechanism, prevent inclined to one side mechanism including the cylinder, fixed axle and clamp plate, the both ends of fixed axle respectively with the piston rod and the clamp plate fixed connection of cylinder, the cylinder is located in the frame, the fixed axle sets up side by side with unreeling the roller, the middle part movable sleeve of clamp plate. The utility model discloses set up and prevent that inclined to one side mechanism can increase the product percent of pass, reduction in production cost.

Description

EPE coiled material compounding machine

Technical Field

The utility model belongs to the technical field of the compounding machine, concretely relates to EPE coiled material compounding machine.

Background

In the production process of the EPE coiled material, two single-layer EPE coiled materials are often required to be compounded together by a compounding machine so as to increase the thickness of the EPE coiled material. The in-process that current compounding machine was used, the form of individual layer EPE coiled material lapping is placed on the unreeling roller of compounding machine, is being driven to rotate by the squeeze roll, but at the rotation in-process, the individual layer EPE coiled material of lapping can rock that is to say and can take place to remove by driven individual layer EPE coiled material about, just so cause two EPE coiled material to take place the dislocation when compounding, can not overlap completely together, need the later stage to cut, will not have compound shearing, increase manufacturing cost.

Therefore, an EPE roll compounding machine capable of solving the existing problems is urgently needed.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a EPE coiled material compounding machine sets up and prevents inclined to one side mechanism, and the tip of the individual layer EPE coiled material of lapping is close to as far as possible to wherein clamp plate, fixes the EPE coiled material of lapping in certain space, avoids the individual layer EPE coiled material that is conveying to drop from the individual layer EPE coiled material of lapping and takes place skew left or right and influence compound effect to increase the product percent of pass, reduction in production cost.

The utility model provides a following technical scheme:

an EPE coiled material compound machine comprises a machine frame, two ends of the machine frame are respectively provided with an unwinding roller, the unwinding roller is used for placing single-layer EPE coiled materials, the middle part of the rack is provided with a compound mechanism, the compound mechanism comprises two extrusion rollers and a heating pipe, the heating pipe is positioned right below the gap between the two extrusion rollers, a guide roller and a finished product winding roller are sequentially arranged above the compound mechanism according to the transmission direction of the EPE coiled material, two ends of the unwinding roller are respectively provided with an anti-deviation mechanism, the anti-deviation mechanism comprises a cylinder, a fixed shaft and a pressing plate, two ends of the fixed shaft are respectively and fixedly connected with a piston rod of the air cylinder and the pressing plate, the air cylinder is arranged on the frame, the fixed shaft and the unwinding roller are arranged in parallel, the middle part of the pressing plate is movably sleeved on the unwinding roller, and the air cylinder can drive the pressing plate to move axially along the unwinding roller through the fixed shaft.

Preferably, the middle part of the pressing plate is provided with a U-shaped mounting groove, and the mounting groove is sleeved on the unwinding roller.

Preferably, one side of the pressing plate facing the single-layer EPE coiled material is provided with a rubber layer.

Preferably, the middle part of clamp plate is equipped with the perforation, install the bearing in the perforation, the clamp plate passes through the board is changeed to the bearing installation, the outside protrusion in middle part of changeing the board is equipped with annular installation department, the installation department is inserted in the bearing, change the board and pass through the installation department movable sleeve is in unreeling on the roller.

Preferably, the device also comprises a traction mechanism, wherein the traction mechanism comprises two traction rollers and a mounting plate, a single-layer EPE coiled material passes through the two traction rollers and is tightly adhered to the single-layer EPE coiled material, the two traction rollers are arranged on two traction shafts in parallel up and down and can be driven by the single-layer EPE coiled material to rotate, the two traction shafts are arranged at the upper end of the mounting plate in parallel up and down, a threaded shaft is arranged at the lower end of the mounting plate, two fixing plates are arranged on the rack and are positioned between the unwinding roller and the extrusion roller, the fixing plates are arranged in parallel with the unwinding roller, long holes are formed in the fixing plates in the length direction, the threaded shaft is movably arranged in the long holes, and two nuts are arranged on the threaded shaft; when the threaded shaft is fixed in the long hole, the two nuts are tightly attached to the upper side face and the lower side face of the long hole respectively.

Preferably, the EPE coiled material production device further comprises a driving rotating roller, the driving rotating roller is driven to rotate through a motor, the driving rotating roller and the guide roller are arranged in parallel up and down, and when finished EPE coiled materials penetrate through a gap between the guide roller and the driving rotating roller, the finished EPE coiled materials are respectively contacted with the driving rotating roller and the guide roller.

The utility model has the advantages that:

the anti-deviation mechanism is arranged, the pressing plate is close to the end part of the coiled single-layer EPE coiled material as much as possible, the coiled single-layer EPE coiled material is fixed in a certain space, and the phenomenon that the conveyed single-layer EPE coiled material is deviated leftwards or rightwards (the axial direction of the unreeling roller) from falling off the coiled single-layer EPE coiled material to influence the composite effect is avoided, so that the product percent of pass is increased, and the production cost is reduced.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a schematic structural view of the present invention with a fixing plate;

FIG. 3 is a schematic structural view of the bearing-mounted platen of the present invention;

fig. 4 is a schematic structural view of the rotating plate of the present invention;

fig. 5 is a schematic view of a part of the structure of the traction mechanism of the present invention mounted on the fixing plate.

Wherein the figures are labeled: 1. a frame; 2. unwinding rollers; 3. a squeeze roll; 4. heating a tube; 5. a guide roller; 6. a finished product wind-up roll; 7. a cylinder; 8. a fixed shaft; 9. pressing a plate; 91. a rubber layer; 10. mounting grooves; 11. a bearing; 12. rotating the plate; 13. an installation part; 14. a traction roller; 15. mounting a plate; 16. a threaded shaft; 17. a nut; 18. a fixing plate; 181. a long hole; 19. a driving rotating roller; 20. an electric motor.

Detailed Description

As shown in fig. 1-5, an EPE coiled material compounding machine comprises a frame 1, wherein two ends of the frame 1 are respectively provided with an unwinding roller 2, the unwinding roller 2 is used for placing a single-layer EPE coiled material, the middle part of the frame 1 is provided with a compounding mechanism, the compounding mechanism comprises two extrusion rollers 3 and a heating pipe 4, the heating pipe 4 is positioned right below the gap between the two extrusion rollers 3, a guide roller 5 and a finished product winding roller 6 are sequentially arranged above the compounding mechanism according to the transmission direction of the EPE coiled material, two ends of the unwinding roller 2 are respectively provided with an anti-deviation mechanism, the anti-deviation mechanism comprises a cylinder 7, the fixed shaft 8 and the pressing plate 9, the two ends of the fixed shaft 8 are fixedly connected with a piston rod of the air cylinder 7 and the pressing plate 9 respectively, the air cylinder 7 is arranged on the rack 1, the fixed shaft 8 and the unwinding roller 2 are arranged in parallel, the middle of the pressing plate 9 is movably sleeved on the unwinding roller 2, and the air cylinder 7 can drive the pressing plate 9 to move axially along the unwinding roller 2 through the fixed shaft 8. When the device is used, the distance between the two pressing plates 9 is adjusted according to the length of the coiled single-layer EPE coiled material, the air cylinder 7 drives the pressing plates 9 to axially move along the unwinding roller 2, so that the pressing plates 9 and the end parts of the coiled single-layer EPE coiled material on the unwinding roller 2 are close to each other as much as possible and can not influence the rotation of the coiled EPE coiled material, the two single-layer EPE coiled materials are respectively conveyed from one unwinding roller 2, then the two single-layer EPE coiled materials pass through the bottom of the extrusion roller 3 to be compounded to obtain a finished product EPE coiled material, the finished product EPE coiled material is conveyed by the guide roller 5 and finally coiled by the finished product winding roller 6. The multi-function mechanism in the present embodiment may be any one of the related art, and is not limited to the one described in the present embodiment. The finished product take-up roll 6 and the extrusion roll 3 are driven by a motor to rotate, which is the prior art and is not described in detail.

Specifically, the middle part of the pressing plate 9 is provided with a U-shaped mounting groove 10, and the mounting groove 10 is sleeved on the unwinding roller 2. The anti-deviation mechanism does not need to be detached when the unwinding roller 2 is replaced, and only the unwinding roller 2 needs to be taken out from the opening of the mounting groove 10, so that the unwinding roller 2 is convenient to replace. This is one of the ways in which the presser plate 9 is provided on the unwinding roller 2.

Specifically, one side of the pressing plate 9 facing the single-layer EPE coiled material is provided with a rubber layer 91. This allows the end of the rolled EPE web to abut the rubber layer 91, limiting the position of the rolled EPE web, since the rubber layer 91 has elasticity that does not interfere with the normal rotation of the rolled EPE web.

Specifically, the middle of the pressing plate 9 is provided with a through hole, a bearing 11 is installed in the through hole, the pressing plate 9 is provided with a rotating plate 12 through the bearing 11, the middle of the rotating plate 12 protrudes outwards to be provided with an annular installation part 13, the installation part 13 is inserted into the bearing 11, and the rotating plate 12 is movably sleeved on the unwinding roller 2 through the installation part 13. This allows the rotating plate 12 to engage the end of the rolled EPE web, and during rotation of the rolled EPE web, the rotating plate 12 is also carried along. This is one of the ways in which the presser plate 9 is provided on the unwinding roller 2.

The special machine comprises a frame 1, a single-layer EPE coiled material, two fixing plates 18, two mounting plates 15, two nuts 17 and two traction rollers 14, wherein the two traction rollers 14 are arranged between the two traction rollers 14 and tightly adhered to the single-layer EPE coiled material; when the threaded shaft 16 is fixed in the elongated hole 181, the two nuts 17 are respectively closely attached to the upper and lower sides of the elongated hole 181. Because EPE coiled material is softer and can take place phenomenons such as folding and cause the inconsistent increase rejection rate of product thickness after compounding in the process of carrying extrusion roller 3, often make it keep the state of stretching straight through the manual pulling EPE coiled material both sides, set up two carry over pinch rolls 14 and extrude EPE coiled material and replace the manual pulling EPE coiled material and make it keep the state of stretching straight all the time to reduce intensity of labour. When a pulling mechanism is used, the single-layer EPE web is fed into the gap between the two pulling rolls 14 from one side of the gap between the two pulling rolls 14 and then to the other side of the gap, and the pulling rolls 14 are driven to rotate during the passing process

Specifically, the EPE coiled material production device further comprises a driving rotating roller 19, the driving rotating roller 19 is driven to rotate through a motor 20, the driving rotating roller 19 and the guide roller 5 are arranged in parallel up and down, and when a finished product EPE coiled material passes through a gap between the guide roller 5 and the driving rotating roller 19, the finished product EPE coiled material is respectively contacted with the driving rotating roller 19 and the guide roller 5. Because the clearance between two squeeze rolls 3 is less, finished product EPE coiled material only relies on squeeze roll 3 and finished product wind-up roll 6's rotation to carry out conveying efficiency not good, often needs the manual work to stimulate finished product EPE coiled material from the top of two squeeze rolls 3, and sets up initiative live-rollers 19, can increase the power of drawing to finished product EPE coiled material and replace the manual work to stimulate finished product EPE coiled material to reduce intensity of labour.

It should be noted that in order to facilitate the illustration of more structures, the finished wind-up roll 6 and the guide roll 5 are not shown in fig. 2, and only a part of the fixing plate 18 is shown in fig. 5.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (6)

1. An EPE coiled material compound machine is characterized by comprising a machine frame, wherein two ends of the machine frame are respectively provided with an unwinding roller, the unwinding roller is used for placing single-layer EPE coiled materials, the middle part of the rack is provided with a compound mechanism, the compound mechanism comprises two extrusion rollers and a heating pipe, the heating pipe is positioned right below the gap between the two extrusion rollers, a guide roller and a finished product winding roller are sequentially arranged above the compound mechanism according to the transmission direction of the EPE coiled material, two ends of the unwinding roller are respectively provided with an anti-deviation mechanism, the anti-deviation mechanism comprises a cylinder, a fixed shaft and a pressing plate, two ends of the fixed shaft are respectively and fixedly connected with a piston rod of the air cylinder and the pressing plate, the air cylinder is arranged on the frame, the fixed shaft and the unwinding roller are arranged in parallel, the middle part of the pressing plate is movably sleeved on the unwinding roller, and the air cylinder can drive the pressing plate to move axially along the unwinding roller through the fixed shaft.

2. The EPE coil compounding machine according to claim 1, wherein a U-shaped installation groove is formed in the middle of the pressing plate, and the installation groove is sleeved on the unwinding roller.

3. The EPE web laminating machine of claim 2, wherein a rubber layer is provided on a side of the press plate facing the single-layer EPE web.

4. The EPE coil compounding machine according to claim 1, wherein a through hole is formed in the middle of the pressing plate, a bearing is installed in the through hole, a rotating plate is installed on the pressing plate through the bearing, an annular installation portion protrudes outwards from the middle of the rotating plate, the installation portion is inserted into the bearing, and the rotating plate is movably sleeved on the unwinding roller through the installation portion.

5. The EPE coiled material compounding machine according to claim 1, further comprising a traction mechanism, wherein the traction mechanism comprises two traction rollers and a mounting plate, a single-layer EPE coiled material passes between the two traction rollers and is tightly adhered to the single-layer EPE coiled material, the two traction rollers are arranged on two traction shafts in parallel up and down and can be driven by the single-layer EPE coiled material to rotate, the two traction shafts are arranged on the upper end of the mounting plate in parallel up and down, a threaded shaft is arranged at the lower end of the mounting plate, two fixing plates are arranged on the machine frame and are positioned between the unwinding roller and the extrusion roller, the fixing plates are arranged in parallel with the unwinding roller, a long hole is formed in each fixing plate in the length direction, the threaded shaft is movably arranged in the long hole, and two nuts are arranged on the threaded shaft; when the threaded shaft is fixed in the long hole, the two nuts are tightly attached to the upper side face and the lower side face of the long hole respectively.

6. The EPE web compounding machine according to claim 1, further comprising a driving rotation roller rotated by a motor, the driving rotation roller and the guide roller being juxtaposed one above the other, wherein the finished EPE web is in contact with the driving rotation roller and the guide roller, respectively, when the finished EPE web passes through a gap between the guide roller and the driving rotation roller.