CN209812642U - Rolling device for producing ceramic green brick with back patterns - Google Patents
Rolling device for producing ceramic green brick with back patterns Download PDFInfo
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- CN209812642U CN209812642U CN201821734052.1U CN201821734052U CN209812642U CN 209812642 U CN209812642 U CN 209812642U CN 201821734052 U CN201821734052 U CN 201821734052U CN 209812642 U CN209812642 U CN 209812642U
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Abstract
The utility model relates to a rolling device for producing ceramic green bricks with back patterns, which comprises an upper pressing mechanism, an upper transmission mechanism, a lower pressing mechanism arranged opposite to the upper pressing mechanism, a lower transmission mechanism arranged opposite to the upper transmission mechanism and a back pattern manufacturing mechanism for manufacturing back pattern structures; the back pattern manufacturing mechanism is positioned on the surface of the upper steel belt or the lower steel belt and at least comprises a conveyor belt, and a back pattern structure is arranged on the surface of the conveyor belt. The utility model provides a roll-in device of ceramic adobe of production area back of body line sets up the conveyer belt through the surface at last steel band or lower steel band to the surface of conveyer belt sets up back of the body line structure, makes the back of ceramic adobe form back of the body line, guarantees ceramic adobe pipelined suppression, and can form back of the body line at the back of ceramic adobe, adhesion when guaranteeing ceramic adobe later stage shop.
Description
Technical Field
The utility model relates to a ceramic equipment technical field specifically relates to a roll-in device of ceramic adobe of production area back of body line.
Background
The roller press adopts a brand new forming mode, namely a continuous rolling forming process, has high flexibility and adjustability in continuous production, and can produce green bricks with different thicknesses by finely adjusting equipment; the cutting can meet the production requirements of different large-size ceramic plates of users; compared with the traditional large-tonnage hydraulic brick press which is widely used at present, the hydraulic brick press saves parts such as a forming die, an ejection device and the like, reduces the weight of a frame, reduces the cost, and simultaneously has the effects of energy conservation, consumption reduction and low noise. The forming process is a development trend for producing large-size ceramic plates in the future.
The roll forming is continuous roll production, the length is not limited, and the ceramic plate is suitable for producing large-specification ceramic plates and can produce ceramic plates with ultra-large specifications and ultra-thin specifications by cutting into required specifications. The frame of the roller press is light, convenient to process, disassemble, assemble, transport and the like, and relatively low in cost. The roller press requires small oil cylinder pressure, small main machine power and obvious energy-saving effect, and the equipment is an ideal choice for future ceramic manufacturers.
When the existing roller press is used for producing ceramic green bricks, ceramic powder is conveyed to a compaction area of the roller press through a conveying belt, and in the area, an upper pressing roller and a lower pressing roller driven by an oil cylinder exert pressure on the powder under the combined action, so that the rolling forming of the ceramic green bricks is realized. In the production process, ceramic powder is always positioned between an upper steel belt and a lower steel belt, however, due to the limitation of the current technical level, the thickness of the upper steel belt and the thickness of the lower steel belt are not more than 1.2mm, concave-convex structures cannot be arranged on the surfaces of the upper steel belt and the lower steel belt, the surfaces of the upper steel belt and the lower steel belt are smooth, so that the upper surface and the lower surface of a brick blank formed by the method are smooth, and when the brick blank is paved, a ceramic brick with.
Based on the defects of the roller press, a ceramic green brick capable of producing back grains needs to be provided, and the problems are solved.
The utility model provides a roll-in device of ceramic adobe of production area back of body line sets up the conveyer belt at the steel band surface, and the surface of conveyer belt is provided with the back of body line to the ceramic adobe that has realized that the roll-in device produced has the back of body line.
Disclosure of Invention
The to-be-solved technical problem of the utility model is to provide a roll-in device of ceramic adobe of production area back of body line sets up the conveyer belt at the steel band surface, and the surface of conveyer belt is provided with the back of body line to the ceramic adobe that has realized that roll-in device produced has the back of body line.
In order to solve the technical problem, the utility model provides a rolling device for producing ceramic green bricks with back patterns, which comprises an upper pressing mechanism, an upper transmission mechanism, a lower pressing mechanism arranged opposite to the upper pressing mechanism, a lower transmission mechanism arranged opposite to the upper transmission mechanism and a back pattern manufacturing mechanism for manufacturing the back pattern structure;
the upper transmission mechanism comprises an upper transmission roller and an upper steel belt wound around the upper transmission roller;
the lower transmission mechanism comprises a lower transmission roller and a lower steel belt wound around the lower transmission roller;
the back pattern manufacturing mechanism is positioned on the surface of the upper steel belt or the lower steel belt and at least comprises a conveyor belt, and a back pattern structure is arranged on the surface of the conveyor belt;
and the ceramic green bricks to be pressed are positioned between the upper steel belt and the lower steel belt.
Preferably, the upper pressing mechanism is an upper pressing roller;
the upper transmission roller comprises an upper main transmission roller and an upper driven transmission roller, the upper main transmission roller and the upper driven transmission roller are parallel to the upper pressing roller, and the upper main transmission roller and the upper driven transmission roller are matched with each other to tension the upper steel belt.
Preferably, the upper pressing roller is positioned between the upper main transmission roller and the upper driven roller;
the upper steel belt is sequentially wound on the outer surfaces of the upper main transmission roller, the upper pressing roller and the upper driven transmission roller.
Preferably, the lower pressing mechanism is a lower pressing roller;
the lower transmission roller comprises a lower main transmission roller and a lower driven transmission roller, the lower main transmission roller and the lower driven transmission roller are parallel to the lower pressing roller, and the lower main transmission roller and the lower driven transmission roller are matched with each other to tension the lower steel belt.
Preferably, the lower pressing roller is positioned between the lower main transmission roller and the lower driven transmission roller;
and the lower steel belt is sequentially wound on the outer surfaces of the lower main transmission roller, the lower pressing roller and the lower driven transmission roller.
Preferably, the rotation directions of the upper pressing roller and the upper transmission roller are the same, the rotation directions of the lower pressing roller and the lower transmission roller are the same, and the rotation directions of the upper pressing roller and the lower pressing roller are opposite.
Preferably, the back texture manufacturing mechanism comprises the conveyor belt, the conveyor belt is arranged on the outer surface of the upper steel belt or the lower steel belt, and the conveyor belt is fixedly connected with the upper steel belt or the lower steel belt in a fixing glue or screw fixing mode.
Preferably, the back print manufacturing mechanism comprises the conveyor belt and a tensioning wheel for tensioning the conveyor belt;
the tensioning wheel and the upper transmission roller are arranged in parallel, and the upper driven transmission roller is positioned between the upper main transmission roller and the tensioning wheel;
the transmission belt is wound on the tensioning wheel and the upper main transmission roller and is positioned on the outer surface of the upper steel belt, and the upper main transmission roller drives the upper steel belt and the transmission belt to move synchronously.
Preferably, the back print manufacturing mechanism comprises the conveyor belt and a tensioning wheel for tensioning the conveyor belt;
the tensioning wheel and the lower transmission roller are arranged in parallel, and the lower driven transmission roller is positioned between the lower main transmission roller and the tensioning wheel;
the conveyer belt twines in take-up pulley with on the main drive roller down, and be located the surface of steel band down, main drive roller drives down steel band and conveyer belt simultaneous movement down.
Preferably, the steel strip pressing device further comprises a supporting plate, wherein the supporting plate is located around the lower pressing mechanism and supports the lower steel strip.
Compared with the prior art, the beneficial effects of the utility model reside in that:
1. the utility model provides a roll-in device of ceramic adobe of production area back of body line sets up the conveyer belt through the surface at last steel band or lower steel band to the surface of conveyer belt sets up back of the body line structure, makes the back of ceramic adobe form back of the body line, guarantees ceramic adobe pipelined suppression, and can form back of the body line at the back of ceramic adobe, adhesion when guaranteeing ceramic adobe later stage shop.
2. The utility model provides a rolling device of ceramic adobe of production area back of body line, in order to avoid down the steel band deformation, still include the backup pad, the backup pad is located suppress around the roller and hold down steel band upper portion prevents down that the steel band warp and influences the adobe quality.
Drawings
FIG. 1 is a schematic structural view of a rolling device for producing a ceramic green brick with back grains according to the present invention;
fig. 2 is an enlarged view of a portion a in fig. 1.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings and preferred embodiments.
Referring to fig. 1 to 2, a rolling device for producing a ceramic green brick with a back texture comprises an upper pressing mechanism 1, an upper transmission mechanism 2, a lower pressing mechanism 3 arranged opposite to the upper pressing mechanism 1, a lower transmission mechanism 4 arranged opposite to the upper transmission mechanism 2, and a back texture manufacturing mechanism 5 for manufacturing a back texture structure;
the upper transmission mechanism 2 comprises an upper transmission roller 21 and an upper steel belt 22 wound around the upper transmission roller 21;
the lower transmission mechanism 4 comprises a lower transmission roller 41 and a lower steel belt 42 wound around the lower transmission roller 41;
the back texture manufacturing mechanism 5 is positioned on the surface of the upper steel belt 22 or the lower steel belt 42 and at least comprises a conveyor belt 51, and the surface of the conveyor belt 51 is provided with a back texture structure;
the ceramic green bricks to be pressed are positioned between the upper steel belt 22 and the lower steel belt 42.
Go up pressing mechanism 1 and be used for cooperating lower pressing mechanism 3 realizes the suppression of ceramic adobe to form the adobe, specifically, go up pressing mechanism 1 and include last pressing roller.
The upper transmission mechanism 2 is used for conveying ceramic powder and ceramic adobes and comprises an upper transmission roller 21 and an upper steel belt 22 wound around the upper transmission roller 21, the upper transmission roller 21 is used for tensioning the upper steel belt 22 and driving the upper steel belt 22 to rotate, specifically, the upper transmission roller 21 comprises an upper main transmission roller 21a and an upper auxiliary transmission roller 21b, the upper main transmission roller 21a and the upper auxiliary transmission roller 21b are both parallel to the upper pressing roller, and the upper main transmission roller 21a and the upper auxiliary transmission roller 21b are matched with each other to tension the upper steel belt 22. The upper pressing roller is positioned between the upper main transmission roller 21a and the upper driven transmission roller 21b, and the upper steel belt 22 is sequentially wound on the outer surfaces of the upper main transmission roller 21a, the upper pressing roller and the upper driven transmission roller 21b, so that the ceramic green bricks continuously advance while the upper pressing roller applies force to the upper steel belt 22, and the production line type pressing of the ceramic green bricks is realized. When the device works, the upper main transmission roller 21a rotates to drive the upper steel belt 22 to transmit, and the upper steel belt 22 is matched with the upper steel belt 42 to transmit ceramic powder or ceramic brick blanks.
The lower pressing mechanism 3 is used for being matched with the upper pressing mechanism 1 to press ceramic green bricks, so that green bricks are formed, and specifically, the lower pressing mechanism 3 is a lower pressing roller.
The lower transmission mechanism 4 comprises a lower transmission roller 41 and a lower steel belt 42 wound around the lower transmission roller 41, the lower transmission roller 41 is used for tensioning the lower steel belt 42 and driving the lower steel belt 42 to rotate, specifically, the lower transmission roller 41 comprises a lower main transmission roller 41a and a lower driven transmission roller 41b, the lower main transmission roller 41a and the lower driven transmission roller 41b are both parallel to the lower pressing roller, and the lower main transmission roller 41a and the lower driven transmission roller 41b are matched with each other to tension the lower steel belt 42. The lower pressing roller is positioned between the lower main transmission roller 41a and the lower driven transmission roller 41b, and the lower steel belt 42 is sequentially wound on the outer surfaces of the lower main transmission roller 41a, the lower pressing roller and the lower driven transmission roller 41b, so that the ceramic green bricks continuously advance while the lower pressing roller applies force to the lower steel belt 42, and the production line type pressing of the ceramic green bricks is realized. When the device works, the lower main transmission roller 41a rotates to drive the lower steel belt 42 to transmit ceramic powder or ceramic green bricks on the lower steel belt 42.
When the green brick is pressed, the distributing mechanism distributes powder on the conveying belt 51, the lower main transmission roller rotates to drive the conveying belt 51 to transmit, and the powder is transmitted to the lower pressing roller.
It should be noted here that, since the upper steel belt 22 is wound around the upper main driving roller 21a and the upper sub driving roller 21b, the upper steel belt is divided into an upper steel belt upper portion and an upper steel belt lower portion, and similarly, the lower steel belt 42 is also divided into a lower steel belt upper portion and a lower steel belt lower portion.
In order to realize the pressing of the powder and the transfer of the powder, the upper pressing roller is positioned between the upper main transmission roller 21a and the upper driven transmission roller 21b, positioned between the upper part of the upper steel belt and the lower part of the upper steel belt and tightly presses the lower part of the upper steel belt; the lower pressing roller is positioned between the lower main transmission roller 41a and the lower auxiliary transmission roller 41b, positioned between the upper part of the lower steel belt and the lower part of the lower steel belt and tightly presses the upper part of the lower steel belt 42, in the pressing process, the upper pressing roller, the upper transmission roller 21, the lower pressing roller and the lower transmission roller 41 rotate simultaneously, the rotating directions of the upper pressing roller and the upper transmission roller 21 are the same, the rotating directions of the lower pressing roller and the lower transmission roller 41 are the same, and the rotating directions of the upper pressing roller and the lower pressing roller are opposite, so that the pressing and the transferring of the powder are realized.
During pressing, powder is transmitted to a position between an upper pressing roller and a lower pressing roller through a lower transmission mechanism 4 to be pressed to form a green brick, after the green brick leaves the position between the upper pressing roller and the lower pressing roller, the pressure is rapidly reduced to influence the quality of the green brick, a cylinder is usually installed behind the upper pressing roller and used for keeping a certain pressure, at the moment, a lower steel belt 42 and a conveying belt 51 used for transmitting are easy to deform during cylinder pressing, so that the required pressure cannot be achieved, the forming quality of the green brick is influenced, and in order to prevent the phenomenon, the rolling device for producing the green brick with back patterns further comprises a supporting plate 6, wherein the supporting plate 6 is located around the lower pressing mechanism and supports the upper portion of the lower steel belt 42 to prevent the lower steel belt 42 from deforming to influence the quality of the green brick.
The back grain manufacturing mechanism 5 is used for manufacturing back grains for ceramic green bricks, increasing the roughness of the back of the ceramic green bricks and improving the adhesion strength of the ceramic tiles at the later stage, is positioned on the surface of the upper steel belt 22 or the lower steel belt 42, and at least comprises a conveyor belt 51, wherein the surface of the conveyor belt 51 is provided with a back grain structure, and the back grain structure is in contact with the surface of the ceramic green bricks.
Specifically, the back texture manufacturing mechanism 5 has the following specific embodiments:
the first implementation mode comprises the following steps: the back texture manufacturing mechanism 5 comprises a conveyor belt 51, wherein the conveyor belt 51 is arranged on the outer surface of the upper steel belt 22 or the lower steel belt 42, and the conveyor belt 51 is fixedly connected with the upper steel belt 22 or the lower steel belt 42 through fixing glue or screws and the like so as to prevent the conveyor belt 51 from slipping with the upper steel belt 22 or the lower steel belt 42 to influence the manufacturing of the ceramic adobe.
The second embodiment: the back grain manufacturing mechanism 5 includes a conveyor belt 51 and a tension pulley 52 for tensioning the conveyor belt 51, the tension pulley 52 and the upper transmission roller 21 are arranged in parallel, the upper driven transmission roller 21b is located between the upper main transmission roller 21a and the tension pulley 52, the conveyor belt 51 is wound around the tension pulley 52 and the upper main transmission roller 21a and is located on the outer surface of the upper steel belt 22, the upper main transmission roller 21a drives the upper steel belt 22 and the conveyor belt 51 to move synchronously, and ceramic powder and ceramic brick blanks are located between the conveyor belt 51 and the lower steel belt 42.
The third embodiment is as follows: the back grain manufacturing mechanism 5 includes a conveyor belt 51 and a tension pulley 52 for tensioning the conveyor belt 51, the tension pulley 52 and the lower transmission roller 41 are arranged in parallel, the lower driven transmission roller 41b is located between the lower main transmission roller 41a and the tension pulley 52, the conveyor belt 51 is wound around the tension pulley 52 and the lower main transmission roller 41a and is located on the outer surface of the lower steel belt 42, the lower main transmission roller 41a drives the lower steel belt 42 and the conveyor belt 51 to move synchronously, and ceramic powder and ceramic brick blanks are located between the conveyor belt 51 and the upper steel belt 22.
The utility model provides a rolling device of ceramic brick base of production area back of body line, conveyer belt 51 is followed go up steel band 22 or lower steel band 42 and rotate together, ceramic powder and ceramic brick base and conveyer belt 51 contacts, and the back of the body line structure on conveyer belt 51 surface forms the back of the body line on the surface of ceramic brick base, and goes up the in-process of pressing mechanism 1 and pressing mechanism 3 suppression ceramic brick base down, and lower steel band 42 is moving all the time, guarantees the pipelined suppression of ceramic brick base.
Compared with the prior art, the beneficial effects of the utility model reside in that:
1. the utility model provides a roll-in device of ceramic adobe of production area back of body line sets up the conveyer belt through the surface at last steel band or lower steel band to the surface of conveyer belt sets up back of the body line structure, makes the back of ceramic adobe form back of the body line, guarantees ceramic adobe pipelined suppression, and can form back of the body line at the back of ceramic adobe, adhesion when guaranteeing ceramic adobe later stage shop.
2. The utility model provides a rolling device of ceramic adobe of production area back of body line, in order to avoid down the steel band deformation, still include the backup pad, the backup pad is located suppress around the roller and hold down steel band upper portion prevents down that the steel band warp and influences the adobe quality.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations are also considered as the protection scope of the present invention.
Claims (10)
1. A rolling device for producing ceramic green bricks with back textures is characterized by comprising an upper pressing mechanism, an upper transmission mechanism, a lower pressing mechanism arranged opposite to the upper pressing mechanism, a lower transmission mechanism arranged opposite to the upper transmission mechanism and a back texture manufacturing mechanism for manufacturing a back texture structure;
the upper transmission mechanism comprises an upper transmission roller and an upper steel belt wound around the upper transmission roller;
the lower transmission mechanism comprises a lower transmission roller and a lower steel belt wound around the lower transmission roller;
the back pattern manufacturing mechanism is positioned on the surface of the upper steel belt or the lower steel belt and at least comprises a conveyor belt, and a back pattern structure is arranged on the surface of the conveyor belt;
and the ceramic green bricks to be pressed are positioned between the upper steel belt and the lower steel belt.
2. The roller press apparatus for producing a ceramic green brick with a back grain according to claim 1, wherein the upper pressing mechanism is an upper pressing roller;
the upper transmission roller comprises an upper main transmission roller and an upper driven transmission roller, the upper main transmission roller and the upper driven transmission roller are parallel to the upper pressing roller, and the upper main transmission roller and the upper driven transmission roller are matched with each other to tension the upper steel belt.
3. The roller press apparatus for producing a ceramic green brick with a back grain according to claim 2, wherein the upper press roller is positioned between the upper master drive roller and the upper slave drive roller;
the upper steel belt is sequentially wound on the outer surfaces of the upper main transmission roller, the upper pressing roller and the upper driven transmission roller.
4. The roller press apparatus for producing a ceramic green brick with a back grain according to claim 2, wherein the lower pressing mechanism is a lower pressing roller;
the lower transmission roller comprises a lower main transmission roller and a lower driven transmission roller, the lower main transmission roller and the lower driven transmission roller are parallel to the lower pressing roller, and the lower main transmission roller and the lower driven transmission roller are matched with each other to tension the lower steel belt.
5. The roller press apparatus for producing a ceramic tile blank with a back grain according to claim 4, wherein said lower press roller is located between said lower master drive roller and said lower slave drive roller;
and the lower steel belt is sequentially wound on the outer surfaces of the lower main transmission roller, the lower pressing roller and the lower driven transmission roller.
6. The roller press apparatus for producing a ceramic adobe with a back grain according to claim 4, wherein the upper press roller and the upper driving roller rotate in the same direction, the lower press roller and the lower driving roller rotate in the same direction, and the upper press roller and the lower press roller rotate in opposite directions.
7. The roller press apparatus for producing ceramic green bricks with back texture as claimed in claim 1, wherein said back texture making mechanism comprises said conveyor belt, said conveyor belt is disposed on the outer surface of said upper steel belt or said lower steel belt, and said conveyor belt is fixedly connected with said upper steel belt or said lower steel belt by means of fixing glue or screws.
8. The roller press apparatus for producing a ceramic tile blank with a back grain according to claim 2, wherein said back grain producing mechanism includes said conveyor belt and a tension wheel for tensioning said conveyor belt;
the tensioning wheel and the upper transmission roller are arranged in parallel, and the upper driven transmission roller is positioned between the upper main transmission roller and the tensioning wheel;
the transmission belt is wound on the tensioning wheel and the upper main transmission roller and is positioned on the outer surface of the upper steel belt, and the upper main transmission roller drives the upper steel belt and the transmission belt to move synchronously.
9. The roller press apparatus for producing a ceramic tile blank with a back grain according to claim 4, wherein said back grain producing mechanism includes said conveyor belt and a tension wheel for tensioning said conveyor belt;
the tensioning wheel and the lower transmission roller are arranged in parallel, and the lower driven transmission roller is positioned between the lower main transmission roller and the tensioning wheel;
the conveyer belt twines in take-up pulley with on the main drive roller down, and be located the surface of steel band down, main drive roller drives down steel band and conveyer belt simultaneous movement down.
10. The roller press apparatus for producing a back-textured ceramic tile blank of claim 1, further comprising a support plate positioned around the lower press mechanism and supporting the lower steel strip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821734052.1U CN209812642U (en) | 2018-10-24 | 2018-10-24 | Rolling device for producing ceramic green brick with back patterns |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821734052.1U CN209812642U (en) | 2018-10-24 | 2018-10-24 | Rolling device for producing ceramic green brick with back patterns |
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| Publication Number | Publication Date |
|---|---|
| CN209812642U true CN209812642U (en) | 2019-12-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821734052.1U Active CN209812642U (en) | 2018-10-24 | 2018-10-24 | Rolling device for producing ceramic green brick with back patterns |
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| Country | Link |
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| CN (1) | CN209812642U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109227891A (en) * | 2018-10-24 | 2019-01-18 | 广东科达洁能股份有限公司 | A kind of rolling device producing the ceramic adobe with back line |
-
2018
- 2018-10-24 CN CN201821734052.1U patent/CN209812642U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109227891A (en) * | 2018-10-24 | 2019-01-18 | 广东科达洁能股份有限公司 | A kind of rolling device producing the ceramic adobe with back line |
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