CN209797980U - Integrated intelligent starter propagation machine - Google Patents
Integrated intelligent starter propagation machine Download PDFInfo
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- CN209797980U CN209797980U CN201920422373.6U CN201920422373U CN209797980U CN 209797980 U CN209797980 U CN 209797980U CN 201920422373 U CN201920422373 U CN 201920422373U CN 209797980 U CN209797980 U CN 209797980U
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Abstract
The utility model belongs to the technical field of soy sauce production facility, in particular to integration intelligence starter propagation machine. An integrated intelligent koji making machine comprises a koji making chamber, a bracket assembly, a driving assembly and a control system; the koji making chamber is cylindrical, a feeding port is arranged in the middle of the koji making chamber, a discharging port is arranged at one end of the koji making chamber, a vent hole is arranged at the other end of the koji making chamber, a material lifting, discharging guide plate and screen components are arranged on the inner wall of the koji making chamber, and a discharging system is connected with the material lifting and discharging guide plate; the koji making chamber is arranged on the bracket component in parallel; the driving component is arranged on the bracket component and drives the koji making chamber to rotate; the control system comprises a temperature sensor, a humidity sensor and a PLC. The utility model has the advantages of integrated yeast making, closed yeast making, small occupied area, sanitation, environmental protection and high yeast making efficiency; when the starter is used, the raw materials are fed into the starter making chamber from the feeding port, and the accumulated raw materials can synchronously rotate due to the rotation of the starter making chamber driven by the motor, so that the starter turning and the cooling are completed.
Description
Technical Field
the utility model belongs to the technical field of soy sauce production facility, in particular to integration intelligence starter propagation machine.
background
The starter propagation is a main process of soy sauce fermentation by the traditional technology of the fermentation industry in China, and the traditional starter propagation process flow comprises the following steps: crushing bean cakes, mixing the crushed bean cakes with bran, then moistening the mixture with water, steaming the mixture, cooling the mixture, inoculating the koji, and conveying the koji; and finally ventilating to make the yeast until the yeast is finished. Koji-making equipment has also been developed, from ventilating koji-making in a cement pit to closed disk koji-making. The traditional starter propagation adopts open starter propagation, needs special ventilation rooms, starter propagation equipment and the like, needs a plurality of workers, and is large in maintenance amount, large in occupied area and not environment-friendly. The disc type starter propagation machine is an integrated totally-enclosed automatic fermentation starter propagation device, people do not contact with materials, but equipment is expensive and maintenance cost is high. The existing koji making machines are all introduced into the koji making machine produced by the Japanese technology, and have high price and inconvenient maintenance.
Disclosure of Invention
The utility model aims at designing a closed integrated intelligent koji making machine, simple structure, koji making is efficient, low cost. Based on this purpose, the utility model discloses a technical scheme as follows:
an integrated intelligent koji making machine comprises a koji making chamber, a bracket assembly, a driving assembly and a control system; the koji making chamber is cylindrical, a feeding port is arranged in the middle of the koji making chamber, a discharging port is arranged at one end of the koji making chamber, a vent hole is arranged at the other end of the koji making chamber, a material raising, a discharging guide plate and a screen assembly are arranged on the inner wall of the koji making chamber, and the discharging guide plate and a central shaft of the koji making chamber are spirally placed at an angle of 30 degrees to facilitate discharging; the discharge system is arranged at one end of the discharge port and is connected with the material raising and discharging guide plates; the bending chamber is arranged on the bracket component in parallel; the bracket assembly is supported below the bending chamber; the driving assembly is arranged on the bracket assembly and drives the koji making chamber to rotate; control system includes temperature sensor, humidity transducer and PLC, the inside of making bent room is located to temperature sensor, humidity transducer, temperature sensor and PLC link to each other. The starter propagation room is horizontally placed on the bracket component and is driven by the driving component to rotate, so that the full starter propagation process of turning, cooling and discharging is ensured, the temperature sensor and the humidity sensor are arranged in the starter propagation room and are controlled by the PLC, and the temperature and the humidity in the starter propagation room are ensured.
Further, the driving assembly comprises a motor and a roller assembly, and the motor drives the roller assembly to rotate through a chain, so that the bending chamber is driven to rotate.
Further, the bracket component comprises a main bracket and a plurality of roller supporting frames which are arranged on two sides of the main bracket and correspond to the roller components.
Furthermore, the roller assembly comprises a rotating shaft and rollers, wherein two ends of the rotating shaft are fixed on the roller supporting frame, the rollers are concentrically arranged with the rotating shaft, and rubber is coated on the outer sides of the rollers. The gyro wheel outside cladding has wear-resisting, withstand voltage, high temperature resistance rubber, avoids direct friction between gyro wheel and the system bent room, the damage system bent room.
Furthermore, the outer side of the koji making chamber is provided with a positioning rib, and the bracket component is correspondingly provided with a positioning bracket.
Further, the screen assembly is arranged on one side of the koji making chamber close to the vent hole; the screen assembly includes a screen support frame and a screen.
Furthermore, the number of the motors is 4, and 2 motors are respectively arranged at two ends of the bending chamber in a group.
Furthermore, the ventilation hole comprises an air inlet and an air outlet, and an air deflector is arranged on one side, close to the air inlet, in the koji making chamber. The air inlet and the air outlet form circulating air, and the air deflector is arranged on one side of the air inlet, so that the air entering the koji making chamber is more uniform.
Furthermore, a steam pipeline is arranged on one side, close to the air inlet, of the bending chamber, an inlet of the steam pipeline is arranged on one side of the air inlet, the tail end of the steam pipeline is closed, and a plurality of small holes are formed in the wall of the steam pipeline.
Furthermore, a drain outlet is arranged at the bottom of the koji making chamber. After the working of the koji making chamber is finished, cleaning is carried out, and the cleaned sewage flows out from a sewage outlet.
compared with the prior art, the utility model discloses the beneficial effect who has:
(1) The integrated starter propagation and the closed starter propagation have the advantages of small occupied area, sanitation, environmental protection and high starter propagation efficiency; when the yeast making machine is used, raw materials are fed into the yeast making chamber from the feeding port, and the accumulated raw materials can synchronously rotate due to the rotation of the yeast making chamber driven by the motor, so that yeast turning and cooling are completed;
(2) The equipment structure is simple, the cost is low, the investment cost is low, the subsequent maintenance is convenient and simple, the starter propagation can be completed by one person, the purchase cost and the long-term large use cost are saved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
Fig. 2 is a side view of the present invention;
FIG. 3 is a schematic view of the inner structure of the koji making chamber of the present invention;
In the figure, 1-a bending chamber, 11-a feeding port, 12-a discharging port, 13-a ventilating hole, 131-an air inlet, 132-an air outlet, 14-a material raising and discharging guide plate, 15-a screen assembly, 151-a screen support frame, 152-a screen, 16-a discharging system, 17-a steam pipeline, 18-a positioning rib, 19-a sewage outlet, 2-a support assembly, 21-a main support, 22-a roller support frame, 23-a positioning support, 3-a driving assembly, 31-a motor, 32-a roller assembly, 321-a rotating shaft, 322-a roller and a 4-an anti-slip belt.
Detailed Description
The present invention will be further described with reference to the following examples and accompanying drawings.
Example 1
as shown in fig. 1-3, an integrated intelligent koji making machine comprises a koji making chamber 1, a bracket assembly 2, a driving assembly 3 and a control system; the koji making chamber 1 is cylindrical, a feeding port 11 is arranged in the middle of the koji making chamber 1, a discharging port 12 is arranged at one end, a vent hole 13 is arranged at the other end, a material lifting and discharging guide plate 14 and a screen assembly 15 are arranged on the inner wall of the koji making chamber 1, and a discharging system 16 is arranged at one end of the discharging port 12 and connected with the material lifting and discharging guide plate 14; the bending chamber 1 is arranged on the bracket component 2 in parallel; the bracket component 2 is supported below the bending chamber 1; the driving component 3 is arranged on the bracket component 2, and the driving component 3 drives the koji making chamber 1 to rotate; control system includes temperature sensor, humidity transducer and PLC, and temperature sensor, humidity transducer locate the inside of system bent room 1, and temperature sensor and humidity transducer all link to each other with PLC. The utility model discloses in, artifical pan feeding mouth 11 from the intermediate position of system song room inoculates, during the feeding, system song room keeps static, when turning over the song cooling, system song room corotation under drive assembly 3's drive, during the ejection of compact, system song room reversal under drive assembly 3's drive. In order to facilitate discharging, the discharging material guide plate and the central shaft of the koji making chamber are spirally arranged at an angle of 30 degrees. The yeast making chamber is internally provided with a temperature sensor and a humidity sensor, preferably 3 sensors, the sensors are wirelessly connected with the PLC at the two ends and the middle position of the yeast making chamber, and the sensors transmit the monitored temperature and humidity data to the PLC. A display screen can also be arranged outside the koji making chamber to display the temperature and humidity data monitored by the sensor.
The temperature and humidity sensor detects the temperature and humidity in the koji making chamber 1 and simultaneously transmits the temperature and humidity to the PLC. The PLC controls the operation of the motor to realize the turning of the yeast.
The driving assembly 3 comprises a motor 31 and a roller assembly 32, wherein the motor 31 drives the roller assembly 32 to rotate through a chain, so as to drive the curving chamber 1 to rotate. The motor 31 is a reduction motor.
In this embodiment, there are 4 motors, and 2 motors are respectively set at two ends of the koji making chamber 1. The roller components are 8, 4 rollers with two ends connected with the motor are driving wheels, and 4 rollers in the middle are driven wheels.
because the system song room is cylindric, and the level is placed, and is rotatable, and system song room is placed on bracket component 2, and bracket component 2 includes main support 21 and locates a plurality of gyro wheel support frames 22 of main support both sides, and wheel components 32 is placed to gyro wheel support frame 22 upper end.
The roller assembly 32 includes a rotating shaft 321 with two ends fixed on the roller support frame 22, and a roller 322 concentrically disposed with the rotating shaft 321, wherein the roller 322 is coated with rubber. Because the roller 322 pushes the koji making chamber 1 to rotate, the outer side of the roller 322 is coated with rubber, on one hand, the thrust of the roller 322 and the koji making chamber 1 is increased, and on the other hand, the koji making chamber 1 is protected from being scratched by the roller in the rotating process. Meanwhile, in order to increase the friction force between the roller 322 and the bending chamber 1, an anti-slip band 4 is provided at a position where the outer surface of the bending chamber 1 contacts the roller 322.
When the bending chamber 1 rotates, in order to prevent the bending chamber 1 from shaking back and forth, a positioning rib 18 is arranged outside the bending chamber 1, and a positioning support 23 is correspondingly arranged on the support component 2. When the bending chamber rotates, the anti-slip ribs are engaged in the positioning brackets 23.
The ventilation hole 13 comprises an air inlet 131 and an air outlet 132, and an air deflector is arranged on one side of the koji making chamber 1 close to the air inlet 131. Because the ventilation is performed by using a fan from the ventilation opening, preferably, an air deflector is arranged on one side of the air inlet 131, and the air deflector can be a wind-shielding louver blade, so that the air entering the bending chamber is more uniform. The air deflector is fixedly arranged on the inner wall of the bending chamber 1.
The screen assembly 15 is arranged on one side of the koji making chamber close to the vent hole 13; the screen assembly 15 includes a screen support frame 151 and a screen 152. The screen assembly 15 is disposed adjacent to the intake vent 131, and the screen assembly 15 includes a screen support frame 151 and a screen 152. The screen support frame 151 is fixed to the inner wall of the koji making chamber 1, and the screen 152 is installed on the screen support frame 151. The screen 152 is a stainless steel screen, and the screen 152 functions in ventilation, temperature reduction, steam cooking and the like.
A steam pipeline 17 is arranged on one side of the bending chamber 1 close to the air inlet, the inlet of the steam pipeline 17 is arranged on one side of the air inlet, the tail end of the steam pipeline 17 is closed, and a plurality of small holes are formed in the wall of the steam pipeline. The wall of the steam pipeline is provided with a plurality of small holes, and steam overflows from the small holes, so that the temperature uniformity of all parts in the koji making chamber 1 is ensured.
The bottom of the koji making chamber 1 is provided with a sewage outlet 19. After the koji making chamber 1 is cleaned, sewage is discharged from a sewage discharge outlet.
The main support 21 adopts a frame structure and can be a channel steel. The main support is of a frame structure, and a motor mounting plate is welded on the main support.
The utility model discloses in, centrifugal fan sends cold wind into system bent room 1 through air intake 131 in, then hot-blast from the air outlet after the circulation by the suction, can carry next system bent room in, realized the cyclic utilization of energy.
The working process of the utility model is as follows: (1) manually filling the materials into the koji making chamber 1 from the feed port 11, soaking in water, discharging the water after soaking, and closing the feed port 11 and the open ports of all the koji making chambers. (2) Steaming and boiling by introducing steam, opening the discharge port 12, the air inlet 131 and the air outlet 132 after the steaming and boiling are finished, and ventilating and cooling; (4) inoculating; (5) the temperature sensor carries out temperature measurement control, when the temperature is too high, the yeast needs to be turned, the motor 31 is started, the motor 31 drives the yeast making chamber 1 to rotate forward for turning yeast, and (6) after the temperature of the yeast making chamber 1 is reduced, the yeast turning is stopped until the yeast is finished and the yeast is discharged.
The process that the motor drives the koji making chamber 1 to rotate can finish koji turning, special personnel or tools are not needed to turn koji, labor force is saved, the complexity of equipment is reduced, the structure is simple, and compared with ordinary koji turning through the rotation of the koji turning, no dead angle of koji in the koji making chamber can be ensured, and the koji turning is even. After the koji making is finished, when koji needs to be discharged, the motor rotates reversely to drive the koji making chamber to rotate reversely, and the automatic discharging reduces the workload of workers.
Through inventor's measurement, the utility model discloses a starter propagation machine invests 100 ten thousand, and the annual soy sauce volume of producing reaches 1000 tons, and the input is few, and the output is big, accords with middle-size and small-size enterprise and puts into use.
Finally, it should be noted that: the above embodiments are only used for illustrating the present invention and do not limit the technical solution described in the present invention; thus, while the present invention has been described in detail with reference to the various embodiments thereof, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted; all such modifications and variations are intended to be included herein within the scope of this disclosure and the present invention and within the scope and spirit of the following claims.
Claims (10)
1. The utility model provides an integration intelligence starter propagation machine which characterized in that: comprises a koji making chamber (1), a bracket component (2), a driving component (3) and a control system;
The koji making chamber (1) is cylindrical, a feeding port (11) is arranged in the middle of the koji making chamber (1), a discharging port (12) is arranged at one end of the koji making chamber, a vent hole (13) is arranged at the other end of the koji making chamber, a material lifting and discharging guide plate (14) and a screen assembly (15) are arranged on the inner wall of the koji making chamber (1), and a discharging system (16) is arranged at one end of the discharging port (12) and connected with the material lifting and discharging guide plate (14); the koji making chamber (1) is arranged on the bracket component (2) in parallel;
The bracket component (2) is supported below the bending chamber (1);
The driving assembly (3) is arranged on the bracket assembly (2), and the driving assembly (3) drives the koji making chamber (1) to rotate;
Control system includes temperature sensor, humidity transducer and PLC, temperature sensor, humidity transducer locate the inside of system bent room (1), all link to each other with PLC.
2. The integrated intelligent koji making machine according to claim 1, wherein: the driving assembly (3) comprises a motor (31) and a roller assembly (32), wherein the motor (31) drives the roller assembly (32) to rotate through a chain, so that the bending chamber (1) is driven to rotate.
3. The integrated intelligent koji making machine according to claim 2, wherein: the support assembly (2) comprises a main support (21) and a plurality of roller support frames (22) which are arranged on two sides of the main support and correspond to the roller assemblies (32).
4. the integrated intelligent koji making machine according to claim 3, wherein: the roller assembly (32) comprises a rotating shaft (321) and rollers (322), wherein two ends of the rotating shaft (321) are fixed on the roller support frame (22), the rollers (322) are concentrically arranged with the rotating shaft (321), and rubber is coated on the outer sides of the rollers (322).
5. the integrated intelligent koji making machine according to claim 2, wherein: the outer side of the koji making chamber (1) is provided with a positioning rib (18), and the bracket component (2) is correspondingly provided with a positioning bracket (23).
6. The integrated intelligent koji making machine according to claim 1, wherein: the screen assembly (15) is arranged on one side of the bending chamber close to the vent hole (13); the screen assembly (15) includes a screen support frame (151) and a screen (152).
7. The integrated intelligent koji making machine according to claim 2, wherein: the number of the motors (31) is 4, and 2 motors are respectively arranged at two ends of the koji making chamber (1).
8. The integrated intelligent koji making machine according to claim 1, wherein: the ventilation hole (13) comprises an air inlet (131) and an air outlet (132), and an air deflector is arranged on one side, close to the air inlet (131), in the koji making chamber (1).
9. The integrated intelligent koji making machine according to claim 7, wherein: one side of the koji making chamber (1) close to the air inlet is provided with a steam pipeline (17), the inlet of the steam pipeline (17) is arranged on one side of the air inlet, the tail end of the steam pipeline (17) is sealed, and the wall of the steam pipeline is provided with a plurality of small holes.
10. The integrated intelligent koji making machine according to claim 1, wherein: a sewage outlet (19) is arranged at the bottom of the koji making chamber (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920422373.6U CN209797980U (en) | 2019-03-31 | 2019-03-31 | Integrated intelligent starter propagation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920422373.6U CN209797980U (en) | 2019-03-31 | 2019-03-31 | Integrated intelligent starter propagation machine |
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| Publication Number | Publication Date |
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| CN209797980U true CN209797980U (en) | 2019-12-17 |
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| CN201920422373.6U Active CN209797980U (en) | 2019-03-31 | 2019-03-31 | Integrated intelligent starter propagation machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109825433A (en) * | 2019-03-31 | 2019-05-31 | 镇江市恒威制曲机有限公司 | A kind of integral intelligent starter propagation machine |
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2019
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109825433A (en) * | 2019-03-31 | 2019-05-31 | 镇江市恒威制曲机有限公司 | A kind of integral intelligent starter propagation machine |
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