CN209772484U - Automatic spraying device for electric porcelain insulator - Google Patents
Automatic spraying device for electric porcelain insulator Download PDFInfo
- Publication number
- CN209772484U CN209772484U CN201920219275.2U CN201920219275U CN209772484U CN 209772484 U CN209772484 U CN 209772484U CN 201920219275 U CN201920219275 U CN 201920219275U CN 209772484 U CN209772484 U CN 209772484U
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- coating
- paint
- spraying device
- porcelain insulator
- electric
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Insulators (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The utility model discloses an automatic spraying device for electroceramic insulator, retrieve mouthful, scribble the workbin, drench glassware, coating atomizer, electronic dolly, electroceramic insulator fixer, air vent, coating fog recovery pipeline, air exhauster, coating recovery house steward and parts such as coating filter including spray booth, passageway, track, coating. The utility model discloses the main points lie in having adopted the more even that the electric drive ring on the coating atomizer cooperation fixed bolster made coating ability spraying, and the coating spraying of the electroceramics insulator that most shapes can be realized to distance inductor cooperation atomizer and multisection movable joint arm on the coating atomizer and have practiced thrift coating, and the effect of practicing thrift coating also can be accomplished to the system of coating recovery to the higher energy-saving cost of labor of degree of automation improves spraying efficiency.
Description
Technical Field
The utility model relates to an electric porcelain insulator field especially relates to an automatic spraying device for electric porcelain insulator.
Background
The prior electric porcelain insulator coating comprises two modes of manual dipping coating and manual spraying coating. The manual coating dipping is to dip the insulator blank into a coating pool, and lift the electric porcelain insulator blank after a period of time, but the coating thickness is large in the manner, and the coating material can drop (internally called as 'coating suspension') after the electric porcelain insulator blank is lifted, so that the thickness of the upper and lower coating materials is uneven, the color of the coating is uneven, the consumption of the coating material is large, and the production efficiency is low; the manual spraying is carried out by a worker holding a spraying gun, but the manual spraying is difficult to control the overall spraying time of each electric porcelain insulator blank and the spraying time of each part of each electric porcelain insulator blank due to the instability of the manual spraying gun
The paint spraying device is uniform, the uniformity of the sprayed paint at each part is difficult to ensure, and the quality problem of the uneven paint layer also exists.
Therefore, the manual painting procedure appears to be inconsistent. In addition, the manual coating mode wastes coating, and has the disadvantages of large labor consumption, high labor cost and low production speed. Therefore, how to design an automatic spraying device for the electric porcelain insulator, how to improve the spraying efficiency and the uniformity of the thickness of the coating layer, and meanwhile, the automatic spraying device can adapt to the spraying of the coatings of various types of electric porcelain insulators and save the coatings. Is a problem to be solved in the industry.
SUMMERY OF THE UTILITY MODEL
The utility model provides a solve the above-mentioned deficiency of the prior art, provide an automatic spraying device for electric porcelain insulator, including the spray booth, pass through the passageway at the left and right ends in the middle part of the spray booth, wear to establish the track at the passageway bottom, the coating recovery mouth that sets up in the spray booth bottom, install the paint tank directly over the spray booth, connect and drench the glassware below the paint tank, set up in drench the glassware below and pass the paint sprayer of spray booth roof, set up the electric dolly on the track, install the electric porcelain insulator fixer on the electric dolly, the air vent that sets up in passageway import and exit, the coating fog recovery pipeline that connects on the air vent, install the air exhauster on the coating fog recovery pipeline, set up the coating recovery house steward at the end of fog recovery pipeline and coating recovery mouth, and set up the coating filter in the coating recovery house steward, the paint sprayer comprises an atomizing spray head and a distance sensor; the electroceramic insulator fixer comprises a hydraulic lifter, a plurality of sections of movable joint arms arranged at the top end of the hydraulic lifter, and an insulator fixing support arranged on the tail section of each movable joint arm; the insulator fixing support comprises an electric driving ring and an insulator fixing claw.
Preferably, the exhaust fan on the coating mist recovery pipeline is a high-pressure sealing exhaust fan.
Preferably, the atomizer and the distance sensor are cooperatively operated by a controller.
Preferably, the multi-section movable joint arm consists of a high-strength rod and a multi-angle movable joint.
Preferably, the electric driving ring is driven by a sealed constant-speed motor.
Preferably, the outer layer of the insulator fixing claw is wrapped by a rubber layer.
Preferably, the paint filter is a replaceable cartridge filter.
The utility model discloses a design point lies in having adopted the more even that the electric drive ring on the coating atomizer cooperation fixed bolster made coating ability spraying, and the coating spraying of the electroceramics insulator of most shapes can be realized to last distance inductor cooperation atomizer and multisection movable joint arm of coating atomizer, and the effect of practicing thrift coating also can be accomplished to the system that coating was retrieved to the higher energy-saving cost of labor of degree of automation improves spraying efficiency.
Compared with the prior art, the utility model discloses lie in adopting being equipped with atomizer on the coating atomizer and deuterogamying multisection movable joint arm and electric drive ring apart from the inductor and making the coating spraying of electroceramics insulator more even, efficiency is higher, saves the cost of labor, practices thrift coating.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural view of the paint sprayer of the present invention.
Fig. 3 is the utility model discloses an electroceramics insulator fixer schematic structure.
Fig. 4 is the schematic diagram of the structure of the insulator fixing bracket of the present invention.
Detailed Description
The following detailed description of the present invention will be made with reference to the accompanying drawings and examples.
As shown in figures 1 to 4, the utility model provides an automatic spraying device for electric porcelain insulator, including spray booth 1, pass through passageway 2 at both ends about spray booth 1 middle part, wear to establish the track 3 in passageway 2 bottom, set up the coating recovery mouth 4 in spray booth 1 bottom, install the paint tank 5 directly over spray booth 1, connect and drench glassware 6 in paint tank 5 below, set up drench glassware 6 below and pass the coating atomizer 7 of spray booth 1 roof, set up electric dolly 8 on track 3, install electric porcelain insulator fixer 9 on electric dolly 8, set up air vent 10 in passageway 3 import and exit, connect the coating fog recovery pipeline 11 on air vent 10, install air exhauster 12 on coating fog recovery pipeline 11, set up at the terminal coating recovery house steward 13 of fog recovery pipeline 11 and coating recovery mouth 4, an air vent 10, And a paint filter 14 disposed in the paint recovery manifold 13, the paint sprayer 7 including an atomizer head 701 and a distance sensor 702; the electric porcelain insulator fixer 9 comprises a hydraulic lifter 901, a multi-section movable joint arm 902 arranged at the top end of the hydraulic lifter 901 and an insulator fixing support 903 arranged at the tail end of the movable joint arm 902; the insulator fixing bracket 903 includes an electric drive ring 9031 and insulator fixing claws 9032.
The exhaust fan 12 on the coating mist recovery pipeline 11 is a high-pressure sealing exhaust fan, the coating mist recovery pipeline 11 is connected with the vent hole 10, and the arrangement enables the redundant atomized coating in the coating chamber 1 to be recycled as much as possible, so that the coating is saved, and the working environment outside the coating chamber 1 is not polluted by the atomized coating; the atomizing spray head 701 and the distance sensor 702 work cooperatively through the controller, and only the atomizing spray head in the range sensed by the distance sensor is in a working state, so that the electric porcelain insulator is sprayed more uniformly and the coating is saved; the multi-section movable joint arm 902 consists of a high-strength rod and multi-angle movable joints, so that the electric porcelain insulators in various shapes can find proper angles and distances for paint spraying; a sealed constant-speed motor is arranged in the electric driving ring 9031 to drive so that the electric porcelain insulator can be uniformly sprayed with paint at a proper rotating speed; the outer layer of the insulator fixing claw 9032 is wrapped with a rubber layer which can adapt to fixing of electric porcelain insulators in various shapes, and the rubber layer has anti-skidding and protecting functions; the paint filter 14 is a replaceable cartridge filter, which also saves cost by replacing the cartridge alone.
When the spraying device is used specifically, the electric trolley 8 conveys the electric porcelain insulator fixed on the electric porcelain insulator fixer 9 to the inside of the spraying chamber 1 through the rail 3, when the electric porcelain insulator reaches the position under the paint sprayer 7, the position and the distance of the electric porcelain insulator below the paint sprayer 7 are adjusted by adjusting the multi-section movable joint arm 902 according to the shape and the size of the electric porcelain insulator and the distance feedback of the distance from the sensor 702, the paint is atomized and sprayed out through the work of the atomizing nozzle 701 in the range of the electric porcelain insulator sensed by the distance sensor 702, meanwhile, the electric driving ring 9031 on the electric porcelain insulator fixing support 903 drives the electric porcelain insulator to rotate at a constant speed to uniformly spray the paint, the electric trolley 8 continuously conveys the electric porcelain insulator out of the spraying chamber 1 through the rail 3 when the spraying is carried out, and air vents 10 arranged on the inlet and the outlet of the channel 2 are communicated with a paint recovery pipeline 11 provided with an exhaust fan 12 to continuously recover the redundant atomized paint The paint recovery port 4 provided at the bottom of the painting booth 1 also recovers excess paint for reuse, and all the recovered paint passes through the paint filter 14 and returns to the paint tank for reuse. The spraying of the electric porcelain insulator coating is more uniform, the spraying efficiency is improved, the labor cost is saved, and the coating is saved.
The above embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the appended claims should be accorded the full scope of protection and protection to the present invention.
Claims (7)
1. The utility model provides an automatic spraying device for electroceramic insulator which characterized in that: the paint spraying device comprises a spraying chamber (1), a channel (2) penetrating through the middle of the spraying chamber (1) at the left end and the right end, a track (3) penetrating through the bottom of the channel (2), a paint recovery port (4) arranged at the bottom of the spraying chamber (1), a paint box (5) arranged right above the spraying chamber (1), a paint sprayer (6) connected below the paint box (5), a paint sprayer (7) arranged below the paint sprayer (6) and penetrating through the top plate of the spraying chamber (1), an electric trolley (8) arranged on the track (3), an electric porcelain insulator fixer (9) arranged on the electric trolley (8), vent holes (10) arranged at the inlet and the outlet of the channel (2), a paint mist recovery pipeline (11) connected to the vent holes (10), an exhaust fan (12) arranged on the paint mist recovery pipeline (11), a paint recovery header pipe (13) arranged at the tail ends of the mist recovery pipeline (11) and the paint recovery port (4), And a paint filter (14) disposed within the paint recovery manifold (13), the paint sprayer (7) including a spray head (701) and a distance sensor (702); the electric porcelain insulator fixer (9) comprises a hydraulic lifter (901), a multi-section movable joint arm (902) arranged at the top end of the hydraulic lifter (901), and an insulator fixing support (903) arranged on the tail end of the movable joint arm (902); the insulator fixing support (903) comprises an electric driving ring (9031) and insulator fixing claws (9032).
2. The automatic spraying device for the electric porcelain insulator according to claim 1, characterized in that: and the exhaust fan (12) on the coating mist recovery pipeline (11) is a high-pressure sealing exhaust fan.
3. The automatic spraying device for the electric porcelain insulator according to claim 1, characterized in that: the atomizing spray head (701) and the distance sensor (702) work together through a controller.
4. The automatic spraying device for the electric porcelain insulator according to claim 1, characterized in that: the multi-section movable joint arm (902) is composed of a high-strength rod piece and a multi-angle movable joint.
5. The automatic spraying device for the electric porcelain insulator according to claim 1, characterized in that: the electric driving ring (9031) is internally driven by a sealed constant-speed motor.
6. The automatic spraying device for the electric porcelain insulator according to claim 1, characterized in that: the outer layer of the insulator fixing claw (9032) is wrapped by a rubber layer.
7. The automatic spraying device for the electric porcelain insulator according to claim 1, characterized in that: the paint filter (14) is a replaceable cartridge filter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920219275.2U CN209772484U (en) | 2019-02-21 | 2019-02-21 | Automatic spraying device for electric porcelain insulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920219275.2U CN209772484U (en) | 2019-02-21 | 2019-02-21 | Automatic spraying device for electric porcelain insulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209772484U true CN209772484U (en) | 2019-12-13 |
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ID=68795214
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920219275.2U Active CN209772484U (en) | 2019-02-21 | 2019-02-21 | Automatic spraying device for electric porcelain insulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209772484U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110899020A (en) * | 2019-12-16 | 2020-03-24 | 江西新龙电瓷电器制造有限公司 | Insulator spraying equipment |
-
2019
- 2019-02-21 CN CN201920219275.2U patent/CN209772484U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110899020A (en) * | 2019-12-16 | 2020-03-24 | 江西新龙电瓷电器制造有限公司 | Insulator spraying equipment |
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