CN209754240U - Manipulator welding control system - Google Patents
Manipulator welding control system Download PDFInfo
- Publication number
- CN209754240U CN209754240U CN201920084326.5U CN201920084326U CN209754240U CN 209754240 U CN209754240 U CN 209754240U CN 201920084326 U CN201920084326 U CN 201920084326U CN 209754240 U CN209754240 U CN 209754240U
- Authority
- CN
- China
- Prior art keywords
- welding
- control mechanism
- cross arm
- reducing motor
- speed reducing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Arc Welding In General (AREA)
Abstract
The utility model relates to an operating machine welding control system, including the electrical system who is used for simulating welding machine electric current, voltage, control welding speed and operating machine equipment, be used for saving or transferring welding process parameter's human-computer interface and operating system, operating machine equipment is including the welding control mechanism that is used for carrying on welding operation, the flexible control mechanism that is used for the horizontal direction to remove, the recovery control mechanism that is used for retrieving solder flux, welding slag and the lift control mechanism that moves with the vertical direction; the utility model discloses simple structure, convenient to use utilizes the utility model discloses can preset a plurality of welding process parameter, can conveniently call process parameter through the model of machined part, make the operation simple, convenient, improve work efficiency greatly.
Description
Technical Field
The utility model relates to a welding operation machine field especially relates to operation machine welding control system.
Background
The operation machine is a tool designed and produced aiming at the welding of the circular cylinder in the steel structure production, when the operation machine works, the circular cylinder is prevented from being on the roller carrier, a welding gun of the operation machine is aligned to the welding seam of the circular cylinder, and then the current, the voltage and the stretching speed of the cross arm of the operation machine are manually adjusted, so that the operation machine automatically welds the welding seam of the circular cylinder. The existing welding notification method is to control the stretching speed of a cross arm of an operating machine through a frequency converter, and preset current and voltage through a control box of a submerged arc welding machine to achieve the purpose of welding a circular cylinder. The disadvantages of this control method are: only one welding parameter can be preset, and the parameter can be set by an experienced operator during setting, so that an ideal welding process is achieved.
SUMMERY OF THE UTILITY MODEL
the applicant carries out research and improvement aiming at the existing problems and provides an operation machine welding control system which can set welding current, voltage and speed intuitively and conveniently, saves the use cost of customers and improves the working efficiency.
The utility model discloses the technical scheme who adopts as follows:
A manipulator welding control system comprises an electric control system for simulating the current and voltage of a welding machine, controlling the welding speed and manipulator equipment, a human-computer interface for storing or calling welding process parameters and an operating system, wherein the manipulator equipment comprises a welding control mechanism for welding operation, a telescopic control mechanism for moving in the horizontal direction, a recovery control mechanism for recovering welding flux and welding slag and a lifting control mechanism for moving in the vertical direction;
The lifting control mechanism comprises an upright post, a first speed reducing motor is arranged on the upright post, and the output end of the first speed reducing motor is matched with a driving chain wheel of the chain wheel transmission mechanism;
the telescopic control mechanism comprises a guide plate arranged on a chain in the chain wheel transmission mechanism, a second speed reducing motor is also arranged on the back side of the guide plate, the second speed reducing motor is matched with the shaft end of a gear shaft through a coupler, the gear end of the gear shaft is meshed with a rack arranged on one side of a cross arm, the upper surface and the lower surface of the cross arm are connected with the front side of the guide plate through a linear sliding block pair, and the cross arm is enabled to do horizontal linear motion relative to the guide plate under the action of the second speed reducing motor, the gear shaft, the rack and the linear sliding block pair;
The welding control mechanism comprises a submerged arc welding machine and a welding gun arranged at one end of the cross arm.
As a further improvement of the above technical solution:
The recovery mechanism comprises a welding flux recovery hopper arranged at the tail end of the cross arm, and one end of a recovery pipe of the welding flux recovery hopper is arranged at a muzzle of the welding gun.
the utility model has the advantages as follows:
The utility model discloses simple structure, convenient to use utilizes the utility model discloses can preset a plurality of welding process parameter, can conveniently call process parameter through the model of machined part, make the operation simple, convenient, improve work efficiency greatly.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
fig. 2 is a schematic diagram of the control principle of the present invention.
fig. 3 is a schematic view of a partial structure of the present invention.
Wherein: 1. a recovery mechanism; 2. a lift control mechanism; 201. a first reduction motor; 3. a telescoping control mechanism; 301. a second reduction motor; 302. a rack; 303. a gear shaft; 304. a cross arm; 305. a linear slider pair; 4. a welding gun; 5. a cylinder; 6. a roller frame; 7. a human-machine interface; 8. an operating system; 9. an electronic control system; 10. a submerged arc welding machine; 11. a column; 12. a guide plate.
Detailed Description
The following describes embodiments of the present invention.
As shown in fig. 1 to 3, the welding control system of the manipulator comprises an electric control system 9 for simulating the current and voltage of the welder, controlling the welding speed and the manipulator equipment, a human-computer interface 7 for storing or retrieving welding process parameters and an operating system 8, wherein the manipulator equipment comprises a welding control mechanism for performing welding operation, a telescopic control mechanism 3 for moving in the horizontal direction, a recovery control mechanism for recovering welding flux and welding slag and a lifting control mechanism 2 for moving in the vertical direction;
the lifting control mechanism 2 comprises an upright post 11, a first speed reducing motor 201 is arranged on the upright post 11, and the output end of the first speed reducing motor 201 is matched with a driving chain wheel of the chain wheel transmission mechanism;
the telescoping control mechanism 3 comprises a guide plate 12 arranged on a chain in a chain wheel transmission mechanism, a second speed reducing motor 301 is also arranged on the back side of the guide plate 12, the second speed reducing motor 301 is matched with the shaft end of a gear shaft 303 through a coupler, the gear end of the gear shaft 303 is meshed with a rack 302 arranged on one side of a cross arm 306, the upper surface and the lower surface of the cross arm 306 are connected with the positive side of the guide plate 12 through a linear slider pair 305, and the cross arm 306 is enabled to make horizontal linear motion relative to the guide plate 12 under the action of the second speed reducing motor 301, the gear shaft 303, the rack 302 and the linear slider pair 305;
The welding control mechanism includes a submerged arc welding machine 10 and a welding gun 4 mounted on one end of the cross arm 306.
The recovery mechanism 1 includes a flux recovery bucket mounted at the rear end of the cross arm 306, and one end of a recovery pipe of the flux recovery bucket is disposed at the muzzle of the welding gun 4.
The utility model discloses a concrete working process as follows:
transferring welding process data in a human-computer interface 7, selecting the model of a cylinder 5 and corresponding welding current, voltage and telescopic speed process data of a cross arm 306, controlling the actions of all control mechanisms in manipulator equipment by an electric control system 9, firstly placing the cylinder 5 on a roller frame 6, controlling a guide plate 12 to ascend to a proper position by a first speed reducing motor 201 in a lifting control mechanism 2 through a chain wheel transmission mechanism, then operating a gear shaft 303 to rotate through a second speed reducing motor 301 in a telescopic control mechanism 3, driving the motion of the cross arm 304 in the horizontal direction through a rack 302 and a linear sliding block pair 305, aiming at a seam I through a welding gun 4 after moving to a proper position on the surface of the cylinder 5, then starting all mechanisms to work through an operating system 8, wherein a recovery mechanism 1 is used for recovering welding slag and welding flux, the electric control system 9 displays parameters such as welding current, voltage, telescopic speed of the cross arm and the like on the human-computer interface 7 in the welding process, and carrying out real-time monitoring and fine adjustment.
In the embodiment, the electronic control system adopts Siemens S7-200, and the man-machine interface adopts Taida DOP-B10S 411.
The utility model discloses simple structure, convenient to use utilizes the utility model discloses can preset a plurality of welding process parameter, can conveniently call process parameter through the model of machined part, make the operation simple, convenient, improve work efficiency greatly.
The above description is for the purpose of explanation and not limitation of the invention, which is defined in the claims, and any modifications may be made without departing from the basic structure of the invention.
Claims (2)
1. An operator welding control system, characterized by: the welding machine comprises an electric control system (9) for simulating the current and voltage of a welding machine and controlling the welding speed and operation machine equipment, a human-computer interface (7) for storing or calling welding process parameters and an operation system (8), wherein the operation machine equipment comprises a welding control mechanism for performing welding operation, a telescopic control mechanism (3) for moving in the horizontal direction, a recovery control mechanism for recovering welding flux and welding slag and a lifting control mechanism (2) for moving in the vertical direction;
the lifting control mechanism (2) comprises an upright post (11), a first speed reducing motor (201) is arranged on the upright post (11), and the output end of the first speed reducing motor (201) is matched with a driving sprocket of a sprocket transmission mechanism;
The telescopic control mechanism (3) comprises a guide plate (12) arranged on a chain in a chain wheel transmission mechanism, a second speed reducing motor (301) is also arranged on the back side of the guide plate (12), the second speed reducing motor (301) is matched with the shaft end of a gear shaft (303) through a coupler, the gear end of the gear shaft (303) is meshed with a rack (302) arranged on one side of a cross arm (306), the upper surface and the lower surface of the cross arm (306) are connected with the front side of the guide plate (12) through a linear slider pair (305), and the cross arm (306) is enabled to make horizontal linear motion relative to the guide plate (12) under the action of the second speed reducing motor (301), the gear shaft (303), the rack (302) and the linear slider pair (305);
The welding control mechanism comprises a submerged arc welding machine (10) and a welding gun (4) arranged at one end of the cross arm (306).
2. The manipulator welding control system of claim 1, wherein: the recovery control mechanism (1) comprises a welding flux recovery bucket arranged at the tail end of the cross arm (306), and one end of a recovery pipe of the welding flux recovery bucket is arranged at the nozzle of the welding gun (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920084326.5U CN209754240U (en) | 2019-01-17 | 2019-01-17 | Manipulator welding control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920084326.5U CN209754240U (en) | 2019-01-17 | 2019-01-17 | Manipulator welding control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209754240U true CN209754240U (en) | 2019-12-10 |
Family
ID=68749476
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920084326.5U Active CN209754240U (en) | 2019-01-17 | 2019-01-17 | Manipulator welding control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209754240U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111014871A (en) * | 2019-12-20 | 2020-04-17 | 广东省焊接技术研究所（广东省中乌研究院） | Welding control method and welding system |
-
2019
- 2019-01-17 CN CN201920084326.5U patent/CN209754240U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111014871A (en) * | 2019-12-20 | 2020-04-17 | 广东省焊接技术研究所（广东省中乌研究院） | Welding control method and welding system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN1248818C (en) | Output control method of welding source device | |
| CN103350286B (en) | A kind of welding equipment of door of elevator wallboard reinforcement end socket and method | |
| CN101733535A (en) | Plasma arc plane surface welding machine | |
| CN209754240U (en) | Manipulator welding control system | |
| CN218503555U (en) | Movable submerged-arc welding robot | |
| CN214444107U (en) | Biax longmen hangs weldment work station upside down | |
| CN202667887U (en) | Double-side welding machine | |
| CN203526776U (en) | Circular seam submerged arc welding trolley for steel pipe welding | |
| CN202291805U (en) | Chain flash butt welding machine | |
| CN201997840U (en) | Automatic linear welding mechanism of automobile body in white | |
| CN201559021U (en) | Plasma arc flat surfacing machine | |
| CN215356908U (en) | Gantry welding robot | |
| CN201519872U (en) | Automatic hydraulic straight thread screw rolling machine | |
| CN213562595U (en) | Material loading and taking servo simulation machine | |
| CN211276903U (en) | Gantry robot welding equipment | |
| CN203471176U (en) | Automatic hoisting workpiece circular seam welder | |
| CN204308371U (en) | Automatic operation machinery hand | |
| CN209902529U (en) | Welding equipment | |
| CN206010104U (en) | Bonding machine welding control system | |
| CN202045185U (en) | Automatic ingot feeding device of power frequency induction heating furnace | |
| CN220312046U (en) | Multi-shaft tower repair welding robot | |
| CN216656873U (en) | Subway pipe piece steel bar welding numerical control equipment | |
| CN206010108U (en) | Work station control system is rectified in group weldering | |
| CN214641452U (en) | Four-axis intelligence build-up welding equipment | |
| CN218556043U (en) | Cantilever type welding robot |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |