CN209735961U - Monitoring system of gluing equipment - Google Patents
Monitoring system of gluing equipment Download PDFInfo
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- CN209735961U CN209735961U CN201821841591.5U CN201821841591U CN209735961U CN 209735961 U CN209735961 U CN 209735961U CN 201821841591 U CN201821841591 U CN 201821841591U CN 209735961 U CN209735961 U CN 209735961U
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- glue
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- gluing
- monitoring system
- image
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 43
- 238000004026 adhesive bonding Methods 0.000 title claims description 78
- 239000003292 glue Substances 0.000 claims abstract description 128
- 230000002159 abnormal effect Effects 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims description 12
- 238000004891 communication Methods 0.000 claims description 4
- 238000003892 spreading Methods 0.000 claims description 4
- 238000010073 coating (rubber) Methods 0.000 abstract description 53
- 238000000034 method Methods 0.000 abstract description 12
- 238000001514 detection method Methods 0.000 abstract description 6
- 238000007689 inspection Methods 0.000 abstract description 4
- 230000002035 prolonged effect Effects 0.000 abstract description 3
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- -1 and thus Substances 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Coating Apparatus (AREA)
Abstract
the utility model belongs to the technical field of the rubber coating equipment, specifically provide a monitoring system of rubber coating equipment. The utility model discloses aim at solving the problem that current rubber coating detection method has prolonged length, the operating efficiency is low when the operation of whole track rubber coating process. Mesh for this reason, the utility model discloses a monitoring system of rubber coating equipment is including setting up image acquisition device, controlling means and the alarm device on the rubber coating device, and wherein, image acquisition device can gather the play glue image of rubber coating device, and controlling means can judge out whether unusual and control alarm device when going out glue image appearance unusual and report to the police. Through the setting, make the utility model discloses a monitoring system can the real-time supervision rubber coating equipment go out the gluey state, can discover the rubber coating abnormal position at rubber coating in-process, need not to carry out rubber coating inspection step again after the rubber coating finishes, has improved the whole operating efficiency of rubber coating process.
Description
Technical Field
The utility model belongs to the technical field of the rubber coating equipment, concretely relates to monitoring system of rubber coating equipment.
Background
When the gluing equipment performs gluing operation, the glue supply device of the gluing equipment may be blocked, delayed and the like, so that glue breaking or excessive glue quantity may occur when the gluing equipment applies glue, and thus, glue breaking or glue overflow at a local position of a piece to be glued is caused. Not only can influence the appearance flatness of the piece to be glued, but also can reduce the sealing performance of the piece to be glued.
The existing gluing detection method comprises the following steps: and after the gluing is finished, inspecting on the piece to be glued through detection equipment to judge whether the position of the glue solution coating abnormity exists on the piece to be glued. The detection method has the following disadvantages: the detection work and the glue supplementing operation can be carried out after the gluing of the gluing equipment is finished, the operation time of the whole gluing process is prolonged, and the gluing efficiency is reduced.
Accordingly, there is a need in the art for a new monitoring system for a glue application apparatus that addresses the above-mentioned problems.
SUMMERY OF THE UTILITY MODEL
In order to solve the above-mentioned problem among the prior art, for the problem that the operation duration, the operating efficiency are low that have prolonged whole rubber coating process for solving current rubber coating detection method, the utility model provides a monitoring system of rubber coating equipment, rubber coating equipment includes rubber coating device and bears the device, monitoring system includes image acquisition device, controlling means and alarm device, it can bear the piece of waiting to glue to bear the device, image acquisition device set up in on the rubber coating device, image acquisition device with alarm device respectively with controlling means communication connection, bear the device with rubber coating device relative movement sets up, so that rubber coating device follows the surface movement of waiting to glue the piece carries out the rubber coating, image acquisition device can gather the play glue image of rubber coating device, controlling means can judge whether play glue image is unusual and when play glue image appears unusually controlling alarm device And (6) setting an alarm.
In a preferred technical solution of the monitoring system of the above-mentioned gluing device, the carrying device is fixedly disposed, the gluing device includes a moving mechanism and a glue discharging member disposed on the moving mechanism, and the image collecting device is disposed on the moving mechanism.
In a preferred technical solution of the monitoring system of the above gluing device, the monitoring system further includes a background plate disposed on the moving mechanism, the background plate is disposed opposite to the image collecting device, and the background plate and the image collecting device are disposed on two sides of the glue outlet member respectively.
In a preferred technical solution of the monitoring system of the above-mentioned glue spreading device, the color of the background plate is white, and the color of the glue solution output by the glue output member is black.
In a preferred technical solution of the monitoring system of the above gluing device, the image acquisition device is a high-speed camera.
In a preferred technical scheme of the monitoring system of the gluing equipment, the alarm device is at least one of an alarm information display device, a buzzer alarm device and a flashing alarm lamp.
In a preferred technical solution of the monitoring system of the above gluing device, the gluing device is fixedly disposed, the gluing device includes a fixing mechanism and a glue outlet member disposed on the fixing mechanism, the image acquisition device is disposed on the fixing mechanism, and the bearing device includes a moving mechanism and a bearing table disposed on the moving mechanism.
The technical personnel in the field can understand, the utility model discloses a monitoring system of rubber coating equipment is including setting up image acquisition device, controlling means and the alarm device on the rubber coating device, and wherein, image acquisition device can gather the play of rubber coating device and glue the image, and controlling means can judge out and glue whether the image is unusual to control alarm device when going out to glue the image and appearing unusually. Through the setting, make the utility model discloses a monitoring system can go out the gluey state of real-time supervision, can discover the rubber coating abnormal position at rubber coating in-process, need not to carry out rubber coating state inspection step again after the rubber coating finishes to prolong man-hour, reduce the problem of whole rubber coating efficiency when avoiding appearing rubber coating step and inspection step substep and going on.
In a preferred embodiment, the image capturing device is disposed on the moving mechanism of the glue spreading device, i.e. the glue discharging member and the image capturing device are disposed on the moving mechanism together. On the one hand, the synchronous operation of the image acquisition device and the glue discharging component is reliably ensured, and the problems of unclear and incomplete glue discharging images caused by position or speed deviation between the image acquisition device and the glue discharging component are avoided. On the other hand, need not to set up other moving mechanism alone for image acquisition device, simplified the overall structure of rubber coating equipment, reduced the occupation space of rubber coating equipment, both reduced the cost of manufacture of rubber coating equipment and be convenient for the production overall arrangement in rubber coating workshop.
In a preferred embodiment, still be equipped with the background board on the moving mechanism, the background board sets up and sets up respectively in the both sides of gluing the component with image acquisition device is relative to the background board to the glue solution that the component output was glued in the backing can be distinguished to the background board, makes the whereabouts trace of glue solution more clear and obvious, avoids the environment in rubber coating workshop to influence the definition of gluing the image, has promoted the quality of gluing the image, has reduced controlling means's the judgement degree of difficulty.
Drawings
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. The attached drawings are as follows:
Fig. 1 is a schematic view of the monitoring system of the gluing device according to the present invention;
Fig. 2 is a first working schematic diagram of a monitoring system of the gluing device of the present invention;
Fig. 3 is a second operation schematic diagram of the monitoring system of the gluing device of the present invention.
In the drawings: 1. a glue gun; 11. glue solution; 2. an image acquisition device; 3. a piece to be coated with glue; 4. and (4) a background plate.
Detailed Description
It should be understood by those skilled in the art that these embodiments are only for explaining the technical principle of the present invention, and are not intended to limit the scope of the present invention. And can be adjusted as needed by those skilled in the art to suit particular applications.
It should be noted that in the description of the present invention, the terms of direction or positional relationship indicated by the terms "upper", "lower", "left", "right", "vertical", etc. are based on the directions or positional relationships shown in the drawings, which are only for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring first to fig. 1, fig. 1 is a schematic diagram of a monitoring system of a gluing device according to the present invention. As shown in fig. 1, the gluing device of the present invention comprises a gluing device and a carrying device capable of carrying the piece 3 to be glued. The carrying device and the gluing device are arranged in a relatively movable manner, for example, the carrying device is a fixedly arranged workbench, and the gluing device is arranged above the workbench and can move along a set track relative to the workbench, so that the gluing device can output the glue solution 11 along the set track, and the glue solution 11 is uniformly coated on the surface of the piece 3 to be glued. The monitoring system of the gluing equipment comprises an image acquisition device 2, a control device and an alarm device. The image acquisition device 2 is arranged on the gluing device, so that the image acquisition device 2 can move synchronously with the gluing device, and a glue outlet image of the gluing device is acquired. The image acquisition device 2 is in communication connection with the control device, so that the control device can judge whether the glue outlet image acquired by the image acquisition device 2 is abnormal or not. In addition, the control device is also in communication connection with the alarm device so as to control the alarm device to alarm when the glue outlet image is abnormal. That is, when the image acquisition device 2 continuously acquires the glue discharging images of the glue spreading device, the control device can judge and process each glue discharging image. Once the acquired glue outlet image is judged to be abnormal, the control device immediately starts the alarm device and reminds workers of abnormal gluing through the alarm device so that the workers can conveniently carry out operations of processing gluing abnormal areas, adjusting gluing equipment and the like.
In the above embodiment, the "glue discharging image" specifically refers to an image of the glue solution 11 output by the gluing device before it falls onto the member to be glued 3, that is, an image of the state of the strip of glue solution when the output glue solution 11 falls into a strip. Whether the output quantity of the glue solution of the gluing device is uniform and stable can be judged by analyzing the glue outlet image. When the glue dispensing device is out of the glue (i.e. when the glue dispensing image is abnormal), for example, when the glue amount of the glue dispensing device suddenly increases due to the blockage delay, the local diameter of the strip-shaped glue solution 11 will increase, and at this time, a certain position of the piece 3 to be glued overflows due to excessive glue dispensing; or, when the glue applying device does not output the glue solution at a certain time, as shown in fig. 1, the strip-shaped glue solution 11 may be locally discontinuous, and the glue of the part 3 to be coated may be broken at a certain position.
In a preferred embodiment, as shown in fig. 1, the glue applying device comprises a moving mechanism (not shown) and a glue dispensing member, i.e. a glue gun 1, arranged on the moving mechanism. The glue gun 1 is communicated with a glue solution storage component, so that the glue solution in the glue solution storage component can be output through a gun mouth of the glue gun 1. The moving mechanism can drive the glue gun 1 to move above the piece 3 to be glued along a set gluing track, so that the glue gun 1 can coat glue liquid on the piece to be glued. The image acquisition device 2 is arranged on the moving mechanism, so that the moving mechanism can drive the image acquisition device 2 and the glue gun 1 to move together along the set gluing track, and the image acquisition device 2 can acquire an effective and complete glue outlet image. In addition, the monitoring system further comprises a background plate 4 arranged on the moving mechanism. Background board 4 sets up with image acquisition device 1 relatively, and background board 4 and image acquisition device 2 set up respectively in the both sides of gluing rifle 1, for example, according to the figure 1 position, glue rifle 1 and treat the surface setting of rubber coating piece along vertical perpendicular to, background board 4 sets up in the left side of gluing rifle 1, image acquisition device 2 sets up in the right side of gluing rifle 1, so that image acquisition device 2 can use the face that background board 4 is close to one side of gluing rifle 1 to gather out gluey image as the background, thereby avoid the gluey liquid 11 states of the play gluey image of gathering under the environmental impact in rubber coating workshop unclear. As an example, the color of the background plate 4 is white, and the color of the glue solution 11 is black. Of course, when the color of the glue solution 11 changes according to the gluing requirement, the color of the background plate 4 can be adjusted accordingly, that is, as long as the color of the background plate 4 is different from the color of the glue solution 11, and the shape of the glue solution 11 can be clearly and obviously backed up.
In the above-described embodiment, the setting position of the image pickup device 2 is not limited to the example of fig. 1. For example, when the orientation of the glue gun 1 is changed, the position of the image capturing device 2 is also changed, as long as the image capturing device 2 can capture the glue discharging image of the glue gun 1. Further, the background plate 4 may be a separate plate connected to the glue applying device, or may be provided integrally with the glue applying device, for example, a portion of the moving mechanism is extended in a direction close to the member to be glued 3, and a surface of the portion close to the glue gun 1 is provided with a color that has a larger contrast with the color of the glue solution 11 and clearly reflects the shape of the glue solution 11. Of course, the environment in the rubber coating workshop accords with under the prerequisite of the collection requirement of going out gluey image, the utility model discloses a rubber coating equipment is last also not to set up background board 4. In addition, the moving mode of the image capturing device 2 is not unique, for example, the image capturing device 2 may be further disposed on another moving mechanism, and the moving mechanism may move the image capturing device 2 and the glue gun 1 synchronously, as long as the setting position of the image capturing device 2 can meet the functional requirement of capturing the glue image.
preferably, image acquisition device 2 is high-speed camera to this high-speed camera can gather the dynamic whereabouts state after the glue solution is exported from gluing rifle 1 in with higher frequency, makes the utility model discloses a monitoring system can gather a plurality of approximate continuous play glue images in short time, thereby guarantees the rate of accuracy when controlling means judges the unusual situation of glue of play.
In a preferred embodiment, the alarm device is at least one of an alarm information display device, a buzzer alarm device and a flashing alarm lamp. For example, alarm device includes alarm information display device and buzzer alarm device, and when glue out unusual, alarm information display device shows out glue unusual position and carries out sound through buzzer alarm device and remind to even the staff does not handle unusual rubber coating position in time, also can find this position fast through the position information that alarm information display device shows and handle. Of course, the specific type and the alarm mode of the alarm device are not limited, for example, the alarm device can also directly transmit the information of the abnormal gluing position and the abnormal reminding information to the staff in a voice broadcasting mode.
The working process of the monitoring system of the present invention is further explained below with reference to the above embodiments.
Referring to fig. 2 and 3 and with continued reference to fig. 1, fig. 2 is a first operation schematic diagram of the monitoring system of the gluing device of the present invention, and fig. 3 is a second operation schematic diagram of the monitoring system of the gluing device of the present invention. As shown in fig. 1, 2 and 3, the moving track of the glue applying device is a rectangle (the approximately rectangular glue applying track shown in fig. 2) for example. When the gluing device moves along the track to glue, the gluing device runs from the starting point a, moves in the direction of the arrow shown in fig. 2 and glues, and the moving track is divided into 8 gluing areas of R1-R8. In the gluing process, the image acquisition device 2 moves along with the gluing device and continuously acquires images of the gluing device. When the control device detects that the glue outlet image is abnormal (for example, the glue solution 11 on the glue outlet image has a discontinuous position), the control device calculates the running distance of the glue coating device according to the acquisition time t of the abnormal glue outlet image (the acquisition time t starts to be timed when the glue coating device leaves the starting point a for glue coating) and the running speed of the glue coating device, so as to calculate which area on the moving track the glue coating device runs to according to the running distance, and further obtain the specific position information of the abnormal glue coating position. In the above embodiment, the division scheme of the number of areas may be determined by the length, shape, etc. of the actual glue trajectory. When the gluing device carries out gluing in a variable speed mode, the running distance of the gluing device can be calculated in a sectional mode. Of course, the above embodiment is only an application example of the monitoring system of the present invention. For example, in one possible scenario, the monitoring system of the present invention may not calculate the abnormal position information of the glue application. When the control device judges that the gluing is abnormal and controls the alarm device to give an alarm, the gluing equipment stops running, and a worker directly goes to the stop position of the gluing equipment to check the gluing condition.
In the above embodiment, it should be noted that, firstly, although the utility model discloses a monitoring system monitors the rubber coating operating mode in combination with the mode of gathering and analyzing picture information, but this is not restrictive, for example, image acquisition device 2 can also be the device that can gather the video information when gluing gun 1 goes out to glue, and controlling means can judge real-time play gluey state according to video information. The method can be used for monitoring whether the glue is abnormal or not in real time through the collected glue outlet state information. Secondly, the control device is any device capable of analyzing and judging the information collected by the image collecting device 2 and controlling the operation of the alarm device, and the analyzing and judging mode of the control device is not limited, for example, the control device can analyze and judge whether the shape of the strip-shaped glue solution on the glue image is uniform and continuous. The above-mentioned hardware composition and the change in form such as the kind of the collected information do not exceed the principle and the protection scope of the present invention.
In another possible embodiment, the gluing device is fixedly arranged, and the carrying device can drive the piece 3 to be glued to move. Specifically, the gluing device comprises a fixing mechanism and a glue gun 1 arranged on the fixing mechanism, and the image acquisition device 2 (and the background plate 4) is arranged on the fixing mechanism. The bearing device comprises a moving mechanism and a bearing platform arranged on the moving mechanism, the glue coating piece 3 is arranged on the bearing platform, and the glue gun 1 is arranged above the bearing platform. In this case, when the control device detects that the glue-out image is abnormal, the control device calculates the running distance of the bearing device according to the acquisition time t of the abnormal glue-out image and the running speed of the moving mechanism of the bearing device, so as to calculate which area on the moving track the bearing device runs to according to the running distance, thereby obtaining the specific position information of the abnormal gluing position. Under the condition that adopts above-mentioned setting, image acquisition device can not take place to remove when gathering the image, and stability is better, and the definition degree of gathering the image is higher.
To sum up, the utility model discloses a monitoring system of rubber coating equipment can treat the rubber coating condition on the rubber coating piece 3 through the mode monitoring of the play gluey state of monitoring rubber coating equipment, can treat the inspection work of rubber coating piece at the rubber coating in-process, has saved the time-consuming of whole rubber coating process, has improved rubber coating efficiency.
So far, the technical solution of the present invention has been described with reference to the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, a person skilled in the art can make equivalent changes or substitutions to the related technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
Claims (7)
1. a monitoring system of gluing equipment is characterized in that the gluing equipment comprises a gluing device and a bearing device, the monitoring system comprises an image acquisition device, a control device and an alarm device, the bearing device can bear a piece to be glued, the image acquisition device is arranged on the gluing device, the image acquisition device and the alarm device are respectively in communication connection with the control device,
the bearing device and the gluing device are arranged in a relatively moving way so that the gluing device moves along the surface of the piece to be glued to glue,
The image acquisition device can acquire the glue outlet image of the gluing device, and the control device can judge whether the glue outlet image is abnormal or not and control the alarm device to give an alarm when the glue outlet image is abnormal.
2. The monitoring system of claim 1, wherein the carrying device is fixedly arranged, the glue spreading device comprises a moving mechanism and a glue discharging member arranged on the moving mechanism, and the image acquisition device is arranged on the moving mechanism.
3. The monitoring system of claim 2, further comprising a background plate disposed on the moving mechanism, wherein the background plate is disposed opposite to the image capturing device, and the background plate and the image capturing device are disposed on two sides of the glue discharging member respectively.
4. The monitoring system of claim 3, wherein the background plate is white and the glue output by the glue output member is black.
5. The monitoring system of claim 1, wherein the image capture device is a high-speed camera.
6. the monitoring system of claim 1, wherein the alarm device is at least one of an alarm information display device, a buzzer alarm device, and a flashing alarm light.
7. The monitoring system of claim 1, wherein the gluing device is fixedly arranged, the gluing device comprises a fixing mechanism and a glue discharging component arranged on the fixing mechanism, the image acquisition device is arranged on the fixing mechanism, and the bearing device comprises a moving mechanism and a bearing table arranged on the moving mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821841591.5U CN209735961U (en) | 2018-11-08 | 2018-11-08 | Monitoring system of gluing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821841591.5U CN209735961U (en) | 2018-11-08 | 2018-11-08 | Monitoring system of gluing equipment |
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| CN209735961U true CN209735961U (en) | 2019-12-06 |
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| CN201821841591.5U Active CN209735961U (en) | 2018-11-08 | 2018-11-08 | Monitoring system of gluing equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926275A (en) * | 2018-11-08 | 2019-06-25 | 蔚来汽车有限公司 | The monitoring system of automatic double surface gluer and control method for automatic double surface gluer |
| CN114983097A (en) * | 2022-05-31 | 2022-09-02 | 福建省华宝智能科技有限公司 | Sole rubberizing device based on visual detection |
| CN115106260A (en) * | 2022-07-14 | 2022-09-27 | 河南埃尔森智能科技有限公司 | Automatic gluing and detecting method based on 3D vision |
| CN115815016A (en) * | 2023-02-14 | 2023-03-21 | 苏州希盟科技股份有限公司 | Display screen processing equipment |
-
2018
- 2018-11-08 CN CN201821841591.5U patent/CN209735961U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926275A (en) * | 2018-11-08 | 2019-06-25 | 蔚来汽车有限公司 | The monitoring system of automatic double surface gluer and control method for automatic double surface gluer |
| CN109926275B (en) * | 2018-11-08 | 2021-12-03 | 蔚来(安徽)控股有限公司 | Monitoring system of gluing equipment and control method for gluing equipment |
| CN114983097A (en) * | 2022-05-31 | 2022-09-02 | 福建省华宝智能科技有限公司 | Sole rubberizing device based on visual detection |
| CN114983097B (en) * | 2022-05-31 | 2023-09-01 | 福建省华宝智能科技有限公司 | Sole rubberizing device based on visual detection |
| CN115106260A (en) * | 2022-07-14 | 2022-09-27 | 河南埃尔森智能科技有限公司 | Automatic gluing and detecting method based on 3D vision |
| CN115815016A (en) * | 2023-02-14 | 2023-03-21 | 苏州希盟科技股份有限公司 | Display screen processing equipment |
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Effective date of registration: 20200901 Address after: Susong Road West and Shenzhen Road North, Hefei Economic and Technological Development Zone, Anhui Province Patentee after: Weilai (Anhui) Holding Co., Ltd Address before: 30 Floor of Yihe Building, No. 1 Kangle Plaza, Central, Hong Kong, China Patentee before: NIO NEXTEV Ltd. |
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