CN209703728U - A kind of thermosetting gelling insulation board process units - Google Patents
A kind of thermosetting gelling insulation board process units Download PDFInfo
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- CN209703728U CN209703728U CN201822247009.9U CN201822247009U CN209703728U CN 209703728 U CN209703728 U CN 209703728U CN 201822247009 U CN201822247009 U CN 201822247009U CN 209703728 U CN209703728 U CN 209703728U
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- blender
- insulation board
- process units
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- board process
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Abstract
The utility model discloses a kind of thermosetting gelling insulation board process units, body feed tank (9) including storing material, it is connected at least one Transfer pipe (7) of body feed tank (9), it is set at least one blender (2) that material stirring is used for below body feed tank (9), the die box (4) being placed on track (1) and for by the pressure forming mechanism (101) of material compression moulding；The Transfer pipe (7) is connected to the blender (2), and the track (1) is located at below the blender, and the pressure forming mechanism (101) is located at the blender (2) side and is located above the track (1)；The process units realizes the automated production of heat curing type gelling insulation board, improves production efficiency, increases yield.
Description
Technical field
The utility model relates to machinery equipment field, and in particular to a kind of thermosetting gelling insulation board process units.
Background technique
Inorganic gel polyphenyl thermal insulation material is to be mixed evenly by granular polystyrene with inorganic glue, using it is unique formula and
Technique is made, which forms heat curing type gelling insulation board by hydraulic device compression moulding, and traditional production equipment is
It is stirred using a blender, and blender overturning needs to rely on manually, waste of manpower, and the material of compression moulding
Material needs to solidify maintenance 3-4 hours, cannot achieve automated production, in order to improve the production efficiency, increases yield, saves manpower,
The inorganic gel polyphenyl thermal insulation material compression moulding that the device of a set of highly effective will be prepared in advance is now urgently designed, realizes batch
Production.
Utility model content
The technical problems to be solved in the utility model is just to provide a kind of thermosetting gelling insulation board process units, passes through rail
Road, blender, mold, pressure forming mechanism realize the production of heat curing type gelling insulation board, save manpower, improve production efficiency,
Increase yield.
To achieve the goals above, the utility model provides a kind of thermosetting gelling insulation board process units, including storage
The body feed tank of material is connected at least one Transfer pipe of body feed tank, is set to below body feed tank for material stirring extremely
A few blender, the die box being placed on track and for by the pressure forming mechanism of material compression moulding；The biography
Channel is sent to be connected to the blender, the track is located at below the blender, and the pressure forming mechanism is located at described stir
It mixes machine side and is located above the track.
The further Technological improvement plan of the utility model is that the production equipment further includes rotary drive motor, the rotation
The containment portion of the blender is arranged in driving motor, is fixed with driving gear on output shaft；The cavity of the blender
External one end is fixed with driven gear, and the driving gear is engaged with the driven gear.After the completion of material stirring, pass through rotation
Turn driving motor and drive driving gear rotation, because driving gear is ratcheting with driven gear, driving gear rotation drives driven gear
Rotation, driven gear drive blender cavity to be overturn, material are poured into mold, and saving manpower in this way carries out overturning stirring
Machine.
The further Technological improvement plan of the utility model is, the mold can be an entirety, all around four
Side and bottom surface are rotatablely connected, and four sides are connected by bayonet lock two-by-two.By increasing bayonet lock in side, bottom is connected by rotation
It connects, facilitates after such mold cured molding and mold is dismantled into taking-up material.
The further Technological improvement plan of the utility model is that the mold can be made of upper mold and lower mold, described
Its four sides and the bottom surface rotation connection all around of lower mold, four sides pass through bayonet lock and are connected two-by-two；The upper mold
Four sides are connected with lower mold corresponding side surface by bayonet lock, and four sides are connected by bayonet lock two-by-two.By the way that mold is divided
For upper and lower two molds, upper mold can be removed investment again and is recycled by when such curing molding, save mold materials.
The further Technological improvement plan of the utility model is that the pressure forming mechanism is made of hydraulic press and pressing plate, institute
The telescopic rod for stating hydraulic press is arranged straight down, and the pressing plate is horizontally fixed on the telescopic rod bottom of the hydraulic press.
The further Technological improvement plan of the utility model is the shape size phase of the shape of the pressing plate and the die box
Matching.
The further Technological improvement plan of the utility model is that the track is circular orbit.It can by using circular orbit
Directly to move moulds on circular orbit, mold investment is facilitated to be recycled.
The beneficial effects of the utility model are:
The utility model uses automated production equipment, is stirred using more blenders, saves human cost, improves
Efficiency；The material that compacting compresses is transferred to track with mold by track to solidify elsewhere, and then second set
Mold continues to run until that feed opening position is equally operated, and improves production efficiency, increases yield.
Detailed description of the invention
Fig. 1 shows one thermosetting of embodiment gelling insulation board process units general structure schematic diagram；
Fig. 2 shows the expansion plan views that one die box of embodiment is when arranging；
Fig. 3 shows two thermosetting of embodiment gelling insulation board process units general structure schematic diagram；
Fig. 4 shows the detailed construction schematic diagram of the blender containment portion rotary drive motor of embodiment two；
Fig. 5 shows three thermosetting of embodiment gelling insulation board process units general structure schematic diagram；
Plan view is unfolded in the upper mold that Fig. 6 shows when three mold of embodiment is upper mold and lower mold composition；
Plan view is unfolded in the lower mold that Fig. 7 shows when three mold of embodiment is upper mold and lower mold composition；
Fig. 8 shows example IV thermosetting gelling insulation board process units general structure schematic diagram；
Fig. 9 shows the structural schematic diagram of bayonet lock on mold.
Specific embodiment
Inorganic gel polyphenyl thermal insulation material is to be mixed evenly by granular polystyrene with inorganic glue, by compressing compaction treatment
It is made, due to being made using unique formula and technique, for my company's independent research, which is suppressed by hydraulic device
Molding forms heat curing type gelling insulation board, below in conjunction with attached drawing 1 to 9, to a kind of thermosetting of the utility model gelling insulation board production
Device is further illustrated.
Embodiment one:
Thermosetting gelling insulation board process units structural schematic diagram is shown referring to Fig. 1, Fig. 1.Material including storing material
Case 9 is connected to two Transfer pipes 7 of body feed tank 9, is set to two blenders 2 that material stirring is used for below body feed tank 9,
The die box 4 that is placed on track 1 and for by the pressure forming mechanism 101 of material compression moulding；The Transfer pipe 7 with
The blender 2 is connected to, and the track 1 is located at 2 lower section of blender, and the pressure forming mechanism 101 is located at the stirring
2 side of machine and it is located at 1 top of the track.
(polyethylene) that body feed tank 9 is made of plastic construction, general structure are that top is cuboid, and here is inverted
Cone, there are two Transfer pipe 7, two Transfer pipes to connect respectively with the feed inlet of two blenders 2 for the connection of cone bottom
Logical, material very easily passes through two Transfer pipes 7 and is respectively transmitted in two blenders 2, and the material of Transfer pipe 7 can be
Nylon plastic(s), the cylindrical body formed by nylon plastic(s), centre is hollow.
In Fig. 1, the rotation axis 12 of blender 2 is fixed on the output shaft of rotational drive motor 204.In this way, when rotation is driven
It when dynamic motor 204 rotates, is rotated with rotation axis 12, the rotation of rotation axis 12 is inconjunction with the stirring being welded in rotation axis 12
Piece 14 rotates, and completes the work of blender, 2 mixing time of blender was substantially controlled at 8-10 minutes, passed through 8-10 minutes stir
It mixes, two kinds of materials can be uniformly mixed；Be used herein as two blenders 2, can simultaneously or intersect be stirred, shorten
Mixing time between two groups of materials improves stirring efficiency.
Referring to fig. 2, die box 4 is the die box of an entirety, and the die box can there are five faces to form, respectively four
Side 4b, 4c, 4d, 4e and bottom surface 4a, four side 4b, 4c, 4d, 4e are connected with bottom surface 4a by hinge, four sides
Bayonet lock 5 is provided on each side 4b, 4c, 4d, 4e, two two sides are connected by bayonet lock 5, form a complete die box
4。
Referring to Fig. 9, bayonet lock 5 is by following structure composition, and each side left and right ends one end is installed a snap ring 408 and welded
In on side, the other end is fixedly connected with a grab 407 and handle 409 and is hooked in grab 407 when the side of die box 4 connects
On snap ring 408, pressing handle 409 can complete two side connections.
It is the overall process of thermosetting gelling insulation board process units work below:
1, mold 4 is placed on the track 1 of 2 lower section of blender；
2, inorganic glue is poured into body feed tank 9, inorganic glue is respectively transmitted to two blenders 2 by two Transfer pipes 7
In；
3, granular polystyrene is put into blender 2 manually, starts rotational drive motor 204, blender is started to work, stirring
After 8-10 minutes, 2 cavity of blender is overturn manually, the intracorporal material of chamber pours into die box 4, is added in die box 4
Material be probably added to the 3/4 of die box 4；
4, as 1 direction of track moves moulds case 4, die box 4 is moved to 101 lower section of pressure forming mechanism；
5, start pressure forming mechanism 101,20 tons of the pressing plate 11 of pressure forming mechanism of making to weigh moves down, to mold
Material in case 4 carries out compression compacting, compresses 1/2 of height of materials lower than die box 4 of curing molding after compacting；
6, pressing plate 11 is promoted by pressure forming mechanism 101, die box 4 is transferred to track 1 elsewhere by track 1
Maintenance curing molding 3-4 hours is carried out, glue curing is made to form intensity；
7, bayonet lock 5 is opened, die box 4 is unfolded, the insulation board that the heat curing type of curing molding can be gelled at this time takes out mold
Case 4；
8, the die box 4 after demoulding can go successively to be recycled after being fixedly connected by bayonet lock 5.
Embodiment two:
The present embodiment is advanced optimizing to embodiment one, referring to Fig. 3, Fig. 4, main prioritization scheme are as follows: blender 2
External cavity on be fixedly connected with a driven wheel 202, which is welded to together with 2 external cavity of blender
, 2 containment portion of blender is provided with a rotary drive motor 205, is fixed with master on the output shaft of rotary drive motor 205
On driving wheel 201, driving wheel 201 and driven wheel 202 are ratcheting；When blender 2 is completed to stir, start rotary drive motor
205, the rotation of rotary drive motor 205 drives driving wheel 201 to rotate, and driving wheel 201 is because of, driving wheel 201 ratcheting with driven wheel 202
Rotation has driven driven wheel 202 to rotate, because driven wheel 202 is with 2 cavity welding of blender together with, the rotation of driven wheel 202
The rotation of 2 cavity of blender has been driven simultaneously, and when the cavity of blender 2 turns to the opening of blender 2 diagonally downward, material is complete
Topple over as entered in die box 4 in portion.By the way that rotary drive motor 205 is arranged on 2 cavity of blender in the present embodiment, pass through rotation
Driving motor 205 drives the rotation of 2 cavity of blender that can save manpower, grasps in other operating process of the present embodiment and embodiment one
Make equally, not repeat herein.
Embodiment three:
The present embodiment is advanced optimizing to embodiment two, referring to Fig. 5-Fig. 7, main prioritization scheme are as follows: die box 4
It is formed using upper mold 401 and lower 402 two parts of mold, Fig. 6 is that plan view is unfolded in upper mold 401, and Fig. 7 is the exhibition of lower mold 402
Open plane figure.Similar, two 402b of leading flank when lower mold 402 is still whole to die box 4 in embodiment two, right side two
402c, two 402d of trailing flank, two 402e of left side and two 402a of bottom surface are rotatablely connected by hinge, on each side in four sides
Bayonet lock 5 is set, and two two sides are connected by bayonet lock 5, form a completely lower mold 402；Upper mold 401 is by four side structures
At 4 one 401b of side leading flank, one 401c of right side, one 401d of trailing flank, left side is arranged on each side one 401e
Bayonet lock 5, two two sides are connected by bayonet lock 5, and the bottom of each side of upper mold 401 is also provided with 1 bayonet lock 5, pass through
Bayonet lock 5 is fixedly connected with lower mold 402.It is used herein as the mold that upper mold 401 and lower mold 402 are composed, because compressing
The height of materials of curing molding is lower than the 1/2 of die box 4 after compacting, it is possible to remove upper mold 401, retain mold
402 carry out maintenance curing molding, and upper mold 401 can put into recycling, save the material of mold.Other behaviour of the present embodiment
Make as the operation in embodiment two, does not repeat herein.
Example IV:
The present embodiment is advanced optimizing to embodiment three, referring to Fig. 8, main prioritization scheme are as follows: 1 use of track follows
4 slidable wheels can be set in the angle of bottom surface four of loop orbit, die box 4, and wheel can be placed on track 1, such mold
Case 4 is convenient to be rolled on track 1, saves manpower；Track 1 can also be arranged to rail that can be mobile according to a direction
Road, die box 4 are directly fixed on track 1, pass through the movement of the mobile driven mold case 4 of track 1.Other behaviour of the present embodiment
Make as the operation of embodiment three, does not repeat herein.
Technical solution disclosed in the utility model is not limited only to technological means disclosed in above embodiment, also
Including technical solution consisting of any combination of the above technical features.It should be pointed out that for the ordinary skill of the art
For personnel, without departing from the principle of this utility model, several improvements and modifications can also be made, these are improved and profit
Decorations are also considered as the protection scope of the utility model.
Claims (7)
- The insulation board process units 1. a kind of thermosetting is gelled, it is characterised in that: the body feed tank (9) including storing material is connected to object At least one Transfer pipe (7) of hopper (9) is set at least blender that material stirring is used for below body feed tank (9) (2), the die box (4) that is placed on track (1) and for by the pressure forming mechanism (101) of material compression moulding；It is described Transfer pipe (7) is connected to the blender (2), and the track (1) is located at below the blender (2), the pressure forming Mechanism (101) is located at the blender (2) side and is located above the track (1).
- The insulation board process units 2. a kind of thermosetting according to claim 1 is gelled, it is characterised in that: further include rotation driving Motor (205), the rotary drive motor (205) are arranged the containment portion in the blender (2), are fixed on output shaft Driving gear (201)；Containment portion one end of the blender (2) is fixed with driven gear (202), the driving gear (201) it is engaged with the driven gear (202).
- The insulation board process units 3. a kind of thermosetting according to claim 1 is gelled, it is characterised in that: the die box (4) For an entirety, leading flank (4b), right side (4c), trailing flank (4d), left side (4e) is rotated with bottom surface (4a) respectively to be connected It connects, four sides pass through bayonet lock (5) two-by-two and are connected.
- The insulation board process units 4. a kind of thermosetting according to claim 1 is gelled, it is characterised in that: the die box (4) It is made of upper mold (401) and lower mold (402), described its leading flank two (402b) of lower mold (402), right side two (402c), trailing flank two (402d), left side two (402e) and bottom surface two (402a) are rotatablely connected, and four sides pass through bayonet lock (5) it is connected；The leading flank one (401b) of the upper mold (401), right side one (401c), trailing flank one (401d), left side The leading flank two (402b) of one (401e) and lower mold, right side two (402c), trailing flank two (402d), left side two (402e) It is connected by bayonet lock (5), four sides pass through bayonet lock (5) two-by-two and are connected.
- The insulation board process units 5. a kind of thermosetting according to claim 1 is gelled, it is characterised in that: the pressure forming machine Structure (101) is made of hydraulic press (10) and pressing plate (11), and the telescopic rod of the hydraulic press (10) is arranged straight down, the pressing plate (11) it is horizontally fixed on the telescopic rod bottom of the hydraulic press (10).
- The insulation board process units 6. a kind of thermosetting according to claim 5 is gelled, it is characterised in that: the pressing plate (11) Shape and the shape size of the die box (4) match.
- The insulation board process units 7. a kind of thermosetting according to claim 1 is gelled, it is characterised in that: the track (1) is Circular orbit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822247009.9U CN209703728U (en) | 2018-12-29 | 2018-12-29 | A kind of thermosetting gelling insulation board process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822247009.9U CN209703728U (en) | 2018-12-29 | 2018-12-29 | A kind of thermosetting gelling insulation board process units |
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| Publication Number | Publication Date |
|---|---|
| CN209703728U true CN209703728U (en) | 2019-11-29 |
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ID=68638783
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| Application Number | Title | Priority Date | Filing Date |
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| CN201822247009.9U Active CN209703728U (en) | 2018-12-29 | 2018-12-29 | A kind of thermosetting gelling insulation board process units |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112720897A (en) * | 2020-12-14 | 2021-04-30 | 安徽艾米伦特建材科技有限公司 | Processing device for inorganic composite polyphenyl non-combustible heat-insulating material |
-
2018
- 2018-12-29 CN CN201822247009.9U patent/CN209703728U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112720897A (en) * | 2020-12-14 | 2021-04-30 | 安徽艾米伦特建材科技有限公司 | Processing device for inorganic composite polyphenyl non-combustible heat-insulating material |
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