CN209701926U - Reel tobacco sheet does not have automatic concatenation system of gluing - Google Patents
Reel tobacco sheet does not have automatic concatenation system of gluing Download PDFInfo
- Publication number
- CN209701926U CN209701926U CN201920381872.5U CN201920381872U CN209701926U CN 209701926 U CN209701926 U CN 209701926U CN 201920381872 U CN201920381872 U CN 201920381872U CN 209701926 U CN209701926 U CN 209701926U
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- China
- Prior art keywords
- roller
- servo motor
- tensioning wheel
- rack
- reel
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Links
- 241000208125 Nicotiana Species 0.000 title abstract description 8
- 235000002637 Nicotiana tabacum Nutrition 0.000 title abstract description 8
- 238000004026 adhesive bonding Methods 0.000 title abstract 2
- 238000002788 crimping Methods 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims description 8
- 239000003292 glue Substances 0.000 claims description 7
- 238000007790 scraping Methods 0.000 claims description 5
- 235000019504 cigarettes Nutrition 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000006835 compression Effects 0.000 abstract description 2
- 238000007906 compression Methods 0.000 abstract description 2
- 238000004804 winding Methods 0.000 abstract 1
- 101100408454 Arabidopsis thaliana PLC6 gene Proteins 0.000 description 12
- 101100408456 Arabidopsis thaliana PLC8 gene Proteins 0.000 description 12
- 238000000034 method Methods 0.000 description 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerol Natural products OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
- 239000008896 Opium Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- -1 glycerine compound Chemical class 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229960001027 opium Drugs 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The utility model relates to a reel tobacco sheet does not have automatic concatenation system of gluing belongs to tobacco equipment technical field. The device comprises a frame, a rotating disk, a mandrel, a pair of rollers, a compression roller, a pre-tensioning wheel, a re-tensioning wheel and a PLC; the automatic winding machine is characterized in that a rotating disc is arranged on the machine frame, two centrosymmetric servo motors I are arranged on the rotating disc, a mandrel is arranged on an output shaft of each servo motor I, an encoder is arranged on the mandrel, a crimping roller and a pair roller which are matched with each other are arranged on the left side of the rotating disc, the crimping roller is located right below the pair roller, a pre-tensioning wheel is arranged on the left side of the pair roller, and a re-tensioning wheel is arranged on the right; the utility model discloses a cigarette machine cigarette connects not shut down of equipment and changes tobacco sheet, reduces the equipment number of times that stops, thereby reduces because frequently stop and cause equipment trouble's probability, simultaneously, makes production flow more smooth and easy, has improved the production efficiency of equipment.
Description
Technical field
The utility model belongs to tobacco equipment technical field, specifically, it is automatic without glue to be related to a kind of reel reconstituted tobacoo
Splicing system.
Background technique
Reconstituted tobacoo is to mix after tobacco material crushes with natural fiber, and the aqueous solution of adhesive, other additives is added,
Uniformly, drying forms after a few road roll-ins for kneading.Contain a large amount of propylene glycol and glycerine compound in its finished product, has centainly
Adhesion type, but tensile strength itself is lower.
During production of cigarettes is not burnt in plug-in type heating, need the reconstituted tobacoo uncoiling of reel inputting embossing machine pressure
Cigarette machine is entered back into after strip line (ridge orientation is parallel to thin slice direction of feed motion) or molding machine is rolled.Then pass through
Cigarette equipment is by it together with filter rod segments cigarette, and existing heating is not burnt cigarette or molding equipment used in cigarette, all
It is to shut down the another roll of tobacco rolls of sheets of replacement again when every roll of tobacco rolls of sheets will use, such method is shut down first
Opportunity is difficult to grasp, and be easy to cause the waste of material, secondly continually shuts down and directly results in device efficiency and decline to a great extent.
Utility model content
To solve the above-mentioned problems, the utility model proposes a kind of reel reconstituted tobacoos without glue automatic mosaic system.This
What utility model realized cigarette machine cigarette equipment does not shut down replacement reconstituted tobacoo, reduces equipment downtime number, reduces due to frequency
Numerous probability for shutting down to cause equipment fault, meanwhile, keep production procedure more smoothly, improves the production efficiency of equipment.For
Reach above-mentioned purpose, the utility model is implemented by following technical solution:
Including rack, rotating disk, to roller, crimping roller, pre-tensioner wheel, again tensioning wheel, PLC；The rack is equipped with rotation
Turntable, rotating disk drive by rack-mounted servo motor IV, set that there are two centrosymmetric servo motors in rotating disk
I, the output shaft of servo motor I is equipped with mandrel, and mandrel is equipped with encoder, is equipped with the pressure being used in conjunction with each other on the left of rotating disk
Connect roller and to roller, and crimping roller is located at the underface to roller, crimping roller is by the driving of rack-mounted servo motor V, to roller
Left side be equipped with pre-tensioner wheel, pre-tensioner wheel drives by rack-mounted servo motor II, is equipped with to the right side of roller and opens again
Bearing up pulley, then tensioning wheel drive by rack-mounted servo motor III；The PLC signal input part is connected with encoder,
The signal output end of PLC is connected separately with servo motor I, servo motor II, servo motor III, servo motor IV, servo motor
Ⅴ。
Preferably, it is equipped with annular pattern on the roll surface to roller and crimping roller, and crimping roller is fan-shaped.
Preferably, it is equipped with position-limited wheel below the tensioning wheel again and anti-auxiliary material interferes scraping blade.
Preferably, the pre-tensioner wheel upper left side is equipped with Buffer Unit, and the Buffer Unit includes fixed idler whell, delays
Idler wheel is rushed, there are two the fixed idler whells, and cushion idler is equipped with below two fixed idler whells.
The utility model has the beneficial effects that
What the utility model realized cigarette machine cigarette equipment does not shut down replacement reconstituted tobacoo, reduces equipment downtime number,
The probability for causing equipment fault due to frequent shutdown is reduced, meanwhile, keep production procedure more smoothly, improves the life of equipment
Produce efficiency.
Detailed description of the invention
Fig. 1 is the utility model schematic front view；
Fig. 2 is the utility model to roller and crimping roller structural schematic diagram；
Fig. 3 is the utility model control block diagram；
Fig. 4 is the wiring diagram of the utility model PLC and servo motor；
In Fig. 1-4,1- rack, 2- rotating disk, 3- mandrel, 4- to roller, the pre-tensioner wheel of 5- crimping roller, 6-, 7- again tensioning wheel,
8-PLC, 9- servo motor I, 10- servo motor II, 11- servo motor III, 12- servo motor IV, 13- servo motor V, 14-
The anti-auxiliary material of encoder, 15- position-limited wheel, 16- interferes scraping blade, 17- fixed idler whell, 18- cushion idler.
Specific embodiment
In order to keep the purpose of this utility model, technical scheme and beneficial effects clearer, below in conjunction with attached drawing, to this
The preferred embodiment of utility model is described in detail, to facilitate the technical staff to understand.
As shown in Fig. 1-4, including rack 1, rotating disk 2, mandrel 3, to roller 4, crimping roller 5, pre-tensioner wheel 6, tensioning wheel again
7,PLC8；The rack 1 is equipped with rotating disk 2, and rotating disk 2 is by the servo motor IV 12 that is mounted in rack 1, rotating disk 2
On set there are two centrosymmetric servo motor I 9, the output shaft of servo motor I 9 is equipped with mandrel 3, and mandrel 3 is equipped with coding
Device 14, when work will, mandrel 3 is distributed in vertical type, rolls of sheets is fitted on two mandrels 3, by the rolls of sheets being located above pumping
It is introduced in process equipment around tensioning wheel 7 again and to after roller 4 out, it, will using underlying rolls of sheets as spare rolls of sheets
Its free end is connect with pre-tensioner wheel 6, and when machine starts operation, encoder 14 is counted the circle number that mandrel 3 rotates simultaneously
The circle number of rotation is transferred to controller, when the rotation of mandrel 3 reaches predetermined circle number, the rolls of sheets now used, which uses, to be finished, and is arrived
Up to replacement diameter.
The crimping roller 5 that is used in conjunction with each other is equipped on the left of rotating disk 2 and to roller 4, and crimping roller 5 be located to roller 4 just under
Side, to being equipped with annular pattern on the roll surface of roller 4 and crimping roller 5, and crimping roller 5 is fan-shaped, when being changed without rolls of sheets, crimping roller
5 do not rotate and are not in contact with to roller 4, and crimping roller 5 drives by the servo motor V 13 being mounted in rack 1, to the left side of roller 4
Equipped with pre-tensioner wheel 6, pre-tensioner wheel 6 drives by the servo motor II 10 being mounted in rack 1, is equipped with to the right side of roller 4 and opens again
Bearing up pulley 7, then tensioning wheel 7 drive by the servo motor III 11 being mounted in rack 1；When thin slice uses the default replacement diameter of arrival
When, the starting of servo motor II 10 drives pre-tensioner 6 rotation of wheel, and spare rolls of sheets is wrapped on pre-tensioner wheel 6, is located below
Servo motor I 9 drive spare thin slice cigarette rotation, when the revolving speed of two servo motors I 9 is identical, servo motor V 13
It drives crimping roller 5 to rotate counterclockwise, is held after crimping roller 5 turns an angle, in face of the fan-shaped roller of crimping roller 5 just and crimping roller
When 5 contact, pre-tensioner wheel 6 accelerates rotation, keeps rolls of sheets bigger by the power in 6 directions of pre-tensioner wheel, by rolls of sheets from crimping roller 5
It is continued to rotate with crimping roller 5 is broken to 4 contact position of roller, the upper and lower rolls of sheets of volume two is pressed at 5 mating surface of roller 4 and crimping roller
It closes, forms an effect being mutually interlocked, by the new upper old rolls of sheets of rolls of sheets connection, while waveform impression avoids squeezing
Or angle vertical with stress (drawing force) direction is generated during pressure close to 90 degree of impression, avoid embossing in subsequent pressure roller and
It stretches and is broken in transmission process, and after entrance opium pipe, stitching portion (thicker) is easier compression in a strip shape；When crimping roller 5 and to roller 4
When will separate, servo motor III 11 and the servo motor I 9 being located above do retarded motion, drive tensioning wheel 7 again and have used
Old rolls of sheets slow down suddenly so that the pulling force being subject to the thin slice after roller 4 is greater than the pulling force received to thin slice before roller 4, to roller 4
And the thin slice being located above between rolls of sheets is broken by moment, remaining thin slice is rolled in the rolls of sheets after then replacing opens again
On bearing up pulley 7.Then servo motor IV 12 rotates clockwise, and the rolls of sheets used now is rotated to top, staff is manual
Change the rolls of sheets used.
Position-limited wheel 15 is equipped with below tensioning wheel 7 again and anti-auxiliary material interferes scraping blade 16.Position-limited wheel 15 enables spare rolls of sheets
It is moved by set path, anti-auxiliary material interference scraping blade 16 can prevent reconstituted tobacoo when equipment high-speed cruising from generating friction and being wrapped in
Together.
6 upper left sides of pre-tensioner wheel are equipped with Buffer Unit, and the Buffer Unit includes fixed idler whell 17, cushion idler 18,
There are two the fixed idler whells 17, and cushion idler 18 is equipped with below two fixed idler whells 17, is set in the shaft of cushion idler 18
There is spring, cushion idler 18 can be rotated clockwise when rolls of sheets under tension is impacted, and reduce the impact that thin slice is subject to, buffering group
Part can play a buffer role in when to roller 4 and the contact of crimping roller 5, avoid to roller 4 and crimping roller 5 the impact of Contact will be thin
Piece is broken.
The PLC8 signal input part is connected with encoder 14, and the turnning circle of mandrel 3 is transferred to by encoder 14
The signal output end of PLC8, PLC8 are connected separately with servo motor I 9, servo motor II 10, servo motor III 111, servo motor
IV 12, servo motor V 12, PLC8 issue control instruction and control each motor rotation while each motor for speed feedback to PLC.
Utility model works process: the rolls of sheets being located above is introduced into process equipment, the encoder 14 on mandrel 3
It is turned circle number and is transferred to PLC8, when reaching pre- fixing turn, PLC8 controls servo motor II 10 and underlying thin slice
Servo motor I 9 on volume starts turning, and feed back to two I 9 velocities of rotation of servo motor are compared by PLC8, works as the two
When speed is identical, PLC8 control servo motor V 13 is started turning, after servo motor V 13 turns an angle, PLC8 control
Servo motor II 10 accelerates rotation, the rolls of sheets between pre-tensioner wheel 6 and crimping roller 5 is broken, and extra rolls of sheets is existed
On pre- 6 tensioning wheel, servo motor II 10 continues to rotate certain angle, PLC8 control servo motor III 11 and what is be located above watch
I 9 underdrive of motor is taken, the rolls of sheets docked between roller 5 and old rolls of sheets is broken, and by rolls of sheets in tensioning wheel 7 again
On, roller 4 and crimping roller 5 are separated from each other when servo motor III 11 continues to rotate and turn to original position；PLC8 controls servo electricity
Machine IV 12 rotates clockwise, and two thin slices volume position is exchanged.
Finally, it is stated that preferred embodiment above is merely intended for describing the technical solutions of the present application, but not for limiting the present application, to the greatest extent
Pipe has been described in detail the utility model by above preferred embodiment, but those skilled in the art should manage
Solution, can make various changes, without departing from the utility model claims book institute to it in the form and details
The range of restriction；Attached drawing size is unrelated with specific material object, and full size can be converted arbitrarily.
Claims (4)
1. a kind of reel reconstituted tobacoo is without glue automatic mosaic system, it is characterised in that: including rack (1), rotating disk (2), to roller
(4), crimping roller (5), pre-tensioner wheel (6), again tensioning wheel (7), PLC(8)；The rack (1) is equipped with rotating disk (2), rotation
Turntable (2) drives by the servo motor IV (12) being mounted on rack (1), sets in rotating disk (2) and watches there are two centrosymmetric
Motor I (9) is taken, the output shaft of servo motor I (9) is equipped with mandrel (3), and mandrel (3) is equipped with encoder (14), rotating disk
(2) left side is equipped with the crimping roller (5) being used in conjunction with each other and to roller (4), and crimping roller (5) is located at the underface to roller (4), pressure
Roller (5) is connect by servo motor V (13) driving being mounted on rack (1), pre-tensioner wheel (6) is equipped with to the left side of roller (4), in advance
Tensioning wheel (6) is equipped with tensioning wheel (7) again to the right side of roller (4) by servo motor II (10) driving being mounted on rack (1),
Tensioning wheel (7) drives by the servo motor III (11) being mounted on rack (1) again；The PLC(8) signal input part is connected with
Encoder (14), PLC(8) signal output end be connected separately with servo motor I (9), servo motor II (10), servo motor III
(11), servo motor IV (12), servo motor V (13).
2. a kind of reel reconstituted tobacoo according to claim 1 is without glue automatic mosaic system, it is characterised in that: pair
Annular pattern is equipped on the roll surface of roller (4) and crimping roller (5), and crimping roller (5) is fan-shaped.
3. a kind of reel reconstituted tobacoo according to claim 1 is without glue automatic mosaic system, it is characterised in that: it is described again
Position-limited wheel (15) and anti-auxiliary material interference scraping blade (16) are equipped with below tensioning wheel (7).
4. a kind of reel reconstituted tobacoo according to claim 1 is without glue automatic mosaic system, it is characterised in that: described is pre-
Tensioning wheel (6) upper left side is equipped with Buffer Unit, and the Buffer Unit includes fixed idler whell (17), cushion idler (18), described
Fixed idler whell (17) there are two, be equipped with cushion idler (18) below two fixed idler whells (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920381872.5U CN209701926U (en) | 2019-03-25 | 2019-03-25 | Reel tobacco sheet does not have automatic concatenation system of gluing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920381872.5U CN209701926U (en) | 2019-03-25 | 2019-03-25 | Reel tobacco sheet does not have automatic concatenation system of gluing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209701926U true CN209701926U (en) | 2019-11-29 |
Family
ID=68647514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920381872.5U Active CN209701926U (en) | 2019-03-25 | 2019-03-25 | Reel tobacco sheet does not have automatic concatenation system of gluing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209701926U (en) |
-
2019
- 2019-03-25 CN CN201920381872.5U patent/CN209701926U/en active Active
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |