CN209697522U - A kind of cart type rewinding mould group for disc-type high speed light-splitting color-separating machine - Google Patents
A kind of cart type rewinding mould group for disc-type high speed light-splitting color-separating machine Download PDFInfo
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- CN209697522U CN209697522U CN201821975223.XU CN201821975223U CN209697522U CN 209697522 U CN209697522 U CN 209697522U CN 201821975223 U CN201821975223 U CN 201821975223U CN 209697522 U CN209697522 U CN 209697522U
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Abstract
The utility model relates to the technical field of color-division, espespecially a kind of cart type rewinding mould group for disc-type high speed light-splitting color-separating machine are carried out to electronic product；The rewinding mould group movable is mounted on the lower section of color-division rack, docking is communicated with the turntable blanking pipe die group at disc-type color-division center, it is characterized by: the rewinding mould group includes the pedestal with pulley, rewinding upper plate and the barrel group being mounted between pedestal and rewinding upper plate, contact pilotage spring detection device is installed between barrel group and pedestal；When unqualified through the detection of each station, NO material will be exhausted at once, no longer carry out the test of next step, the OK material of only each website test passes just will continue to transmission test, last categorised collection meets client to SMD lamp bead increasingly harsher quality requirement and production cost is greatly saved in each BIN of turntable blanking pipe die group mould group.
Description
Technical field
The present invention relates to the technical fields that color-division is carried out to electronic product, espespecially a kind of to be divided for disc-type high speed
The cart type rewinding mould group of color scanner.
Background technique
SMD is the abbreviation of Surface Mounted Devices, means: surface mount device, it is SMT (Surface
One of Mount Technology) component.
In existing SMD lamp bead industry, SMD lamp bead is then carried out using the positioning of XY TABLE by traditional turntable
Classification is to reach requirement；So far the result caused by is exactly that the SMD lamp bead color-division equipment in existing industry is sorted out
The SMD lamp bead product quality come is not generally high, but the SMD as the quality requirements to SMD lamp bead are higher and higher, in existing industry
Lamp bead color-division equipment can no longer meet that client is higher to require (such as the appearance to SMD lamp bead -- upper surface, lower surface
Detection and differentiation with internal chip, the line that collapses etc.).
Now it is badly in need of can satisfy the disc-type high speed light-splitting color-separating machine of the SMD lamp bead full-automation of client's quality requirements, is
Meeting market, this also can be improved production capacity and reduce production cost while require.Still department develops a kind of novel SMD
The integrated board of the disc-type high speed color-division of lamp bead full-automation.
Summary of the invention
The present invention is aiming at the shortcomings in the prior art, it is desirable to provide one kind carries out full-automatic light splitting point for SMD lamp bead
Color, the cart type rewinding mould group for being used for disc-type high speed light-splitting color-separating machine that product classification after inspection is collected.
The technical solution adopted by the present invention is that: a kind of cart type rewinding mould for disc-type high speed light-splitting color-separating machine
Group, the rewinding mould group movable are mounted on the lower section of color-division rack, the turntable with disc-type color-division center
Blanking pipe die group communicates docking, it is characterised in that: the rewinding mould group includes the pedestal with pulley, rewinding upper plate and is mounted on
Barrel group between pedestal and rewinding upper plate is equipped with contact pilotage spring detection device between barrel group and pedestal.
The disc-type color-division center includes disk main turntable mould group and the circle along disk main turntable mould group
Upper surface CCD image system mould group, the first NG rewinding station mould group, lower surface CCD image system mould group, second of circumferential direction installation
NG rewinding station mould group, test mould group, integrating sphere mould group, blanking optical fiber detecting mould group and turntable Purge BIN mould group.
The rewinding mould group is docked with turntable blanking pipe die group by soft siphunculus.
The turntable blanking pipe die group has 64 or 64 or more the positions BIN.
The barrel group has 64 or 64 or more rewinding cylinders, the position the BIN number more two with turntable blanking pipe die group
A BIN, each rewinding cylinder by each BIN (two BIN of additional NG1, NG2) of soft siphunculus and turntable blanking pipe die group one by one
Correspondence is connected.
The beneficial effects of the present invention are: the present invention carries out fully automatic operation storing, feed and inspection by storage feeding device,
The detection discharge of various parameters is carried out using revolving disc-type color-division center, more particularly uses machine with rotary circular
Ground successively detects sample to be tested, and upper surface CCD image system mould group carries out the detection of upper surface appearance, lower surface CCD
Image system mould group progress lower surface appearance detection, mould group detects bottom conductance parameter, integrating sphere mould group is to upper for test
Portion's conductance parameter is detected, and when unqualified through the detection of each station, will be exhausted NO material at once, no longer be carried out the survey of next step
The OK material of examination, only each website test passes just will continue to transmission test, and last categorised collection is in turntable blanking pipe die group
Each BIN in, equipment can flowing water the step of completing inspection, detection and classification rewinding, integration degree is high, reduces
Product to be detected, injury of the SMD lamp bead when XY TABLE classifies to material, reduces costs simultaneously, improves material
Quality, employee's whole process only needs to feed, collects rewinding cylinder in rewinding mould group and by switch button, and to reaching quantitative requirement
NG material cup carry out batch turning, meet client and the increasingly harsher quality requirement of SMD lamp bead and being greatly saved be produced into
This.
Detailed description of the invention
Fig. 1 is schematic perspective view of the invention.
Fig. 2 is that the present invention is assembled into the schematic perspective view after complete machine.
Fig. 3 is the disc-type color-division center assembly structure diagram in the present invention.
Fig. 4 is the structural schematic diagram at disc-type color-division center in the present invention.
Fig. 5 is the overlooking structure diagram at disc-type color-division center in the present invention.
Attached drawing mark explanation: 1- upper spider, 2- lower bearing bracket, 3- store up feeding device, 4- disc-type color-division center, 5- control
Device processed, 6- material collecting device, 31- are stored up for mould group, 32- pan feeding mould group, the upper surface 41- CCD image system mould group, the first NG of 42-
Rewinding station mould group, the lower surface 43- CCD image system mould group, the 2nd NG rewinding station mould group of 44-, 45- test mould group, 46- integrating sphere
Mould group 47- blanking optical fiber detects mould group, 48- turntable Purge BIN mould group, 49- blanking pipe die group, 410- disk main turntable mould
Group, 410-1 disk turntable, 61- pedestal, 62- rewinding upper plate, 63- barrel group, 64- contact pilotage spring detection device.
Specific embodiment
Below in conjunction with the Figure of description specific embodiment that the present invention will be described in detail:
As shown in Figs. 1-5, a kind of disc-type high speed light-splitting color-separating machine, the light-splitting color-separating machine are divided into upper spider 1 under
Rack 2 is mainly used for carrying out SMD class lamp bead product the appearance and performance detection of the light splitting pink colour of integrated continuous-flow type；Institute
Storage feeding device 3 and disc-type color-division center 4 are installed, the lower bearing bracket 2 is equipped with control dress on the upper spider 1 stated
5 and material collecting device 6 are set, are provided with hood outside the upper spider 1, to protect built-in storage feeding device 3
With disc-type main turntable device, the control panel of human-computer interaction is provided on upper hood；User can by control panel come
The operation of board is controlled, the top of upper spider 1 is equipped with spectral photometer, and the upper surface of upper spider 1 is arranged to surface instrument and puts
Disk is set, 2 bottom of lower bearing bracket is equipped with rewinding compression cylinder and lifting cylinder.
The storage feeding device 3 is mounted on the positive left side of board, including storage is for mould group 31 and pan feeding mould group 32, described
The front end of pan feeding mould group 32 control fiber is installed, wherein storing up for mould group 31 includes material storage mechanism and vibrating disk, vibrating disk peace
Below storing structure, SMD class lamp bead product to be tested is placed in material storage mechanism, the lower exit port of material storage mechanism and vibration
Disk docking, drops to SMD class lamp bead product to be tested on vibrating disk from outlet, and the pan feeding mould group 32 and storage are for mould
There are running track in 31 docking of group, vibrating disk outlet, and SMD class lamp bead product to be detected is transmitted to pan feeding mould group 32 from running track
Place, pan feeding mould group 32 are formed by separating upper component and separation lower component, and SMD class lamp bead product to be detected is pushed to disc-type master
Rotating-table apparatus is detected.
The disc-type color-division center 4 is including disk main turntable mould group 410 and along disk main turntable mould group
Upper surface CCD image system mould group 41, the first NG rewinding station mould group 42, lower surface CCD image system of 410 circumferencial direction installation
System mould group 43, the 2nd NG rewinding station mould group 44, test mould group 45, integrating sphere mould group 46, blanking optical fiber detecting mould group 47 and turntable
Purge BIN mould group 48, the disk main turntable mould group 410 is mounted on the rack by the big panel of board, including turntable surface
Plate and disk turntable 410-1, the upper surface CCD image system mould group 41 are fixed on the top of disk turntable 410-1, following table
Face CCD image system mould group 43 is fixed on the lower section of disk turntable 410-1, and test mould group 45 is installed on disk turntable 410-1's
Lower section, integrating sphere mould group 46 are installed on the top of disk turntable 410-1,48 front end of the turntable Purge BIN mould group installation
There is blanking optical fiber to detect mould, it includes control fiber that blanking optical fiber, which detects mould group 47, and turntable blanking pipe die group 49 has 64 or 64
A above position BIN, including two BIN of dress NG material, each bottom BIN passes through soft under blanking pipe die group 49
Siphunculus is connected with rewinding cylinder one-to-one correspondence.
The control device 5 is mounted on lower bearing bracket 2, and using PLC controller, user can be carried operation sequence
Enter, then controls the cooperating of each Electricity Federation component according to control program according to PLC controller.
The movable lower section for being mounted on lower bearing bracket 2 of rewinding mould group passes through soft siphunculus with turntable blanking pipe die group 49
Docking, the rewinding mould group include the pedestal 61 with pulley, rewinding upper plate 62 and be mounted on pedestal 61 and rewinding upper plate 62 it
Between barrel group 63, contact pilotage spring detection device 64 is installed between barrel group 63 and pedestal 61；The barrel group 63 has 64
A or 64 or more rewinding cylinders, it is identical as the position BIN (the additional NG1, NG2 BIN) number of turntable blanking pipe die group 49, each
Rewinding cylinder is connected by soft siphunculus and each BIN one-to-one correspondence of turntable blanking pipe die group 49.
A kind of workflow of disc-type high speed light-splitting color-separating machine, the workflow mainly comprise the steps that
(1) inspection: SMD class lamp bead product to be detected is placed in material storage mechanism, the lower exit port of material storage mechanism with
Vibrating disk docking, SMD class lamp bead product to be tested is dropped on vibrating disk from outlet, export out from vibrating disk to
The SMD class lamp bead product of detection is transmitted to from pan feeding mould group 32 from running track, and the separator separation of pan feeding mould group 32 will be to be checked
Survey SMD class lamp bead product is pushed to disc-type main turntable device and is detected, and is more specifically located on disk turntable 410-1
Product clamp position.
(2) detect: SMD class lamp bead product to be detected is transmitted to disc-type color-division center 4 and is detected, at this time disk
Specified origin position of the contact of main turntable mould group 410 on disk turntable 410-1 is provided with detection on disk turntable 410-1
SMD class lamp bead product to be detected rotation is transmitted to upper surface CCD image system by the clamping position of product, disk turntable 410-1 rotation
The lower section for mould group 41 of uniting, is detected and is differentiated work to the upper surface of the SMD class lamp bead product to be detected passed through on turntable, when
The SMD class lamp bead product to be detected for being determined as NG then carries out exclusion work when reaching the first NG rewinding station mould group 42, is determined as
OK product do not do exclusion work then and continue rotation transmission；When SMD class lamp bead product to be detected turns to lower surface CCD image system
When above system 43 station of mould group, lower surface CCD image system can carry out detecing for lower surface to the SMD class lamp bead product to be detected of process
Survey and differentiate work, when if the SMD class lamp bead product to be detected for being determined as NG rotation reach the 2nd NG rewinding station mould group 44
Shi Jinhang excludes work, and OK product do not do exclusion work then, continues to rotate transmission, when reaching test mould group 45, is mounted on to be detected
45 pairs of test mould groups 45 of test mould group of SMD class lamp bead product bottom carry out bottom test, and are installed on SMD class lamp bead to be detected
The integrating sphere mould group 46 on product top then carries out the acquisition of all data simultaneously to the SMD class lamp bead product to be detected after conducting triggering
Industrial computer is fed back to, the data that industrial computer then carrys out acquisition are analyzed and are included into set No. BIN, then feed back to
PLC controller.
(3) rewinding: due to first passing through in industrial computer setting turntable blanking pipe die group 49 each No. BIN in advance, PLC controller
Classification memory can be carried out to the SMD class lamp bead product after detection according to the data received, SMD class lamp bead product after detection
When turning to turntable blanking pipe die 49 corresponding No. BIN station of group, PLC, which can give an order, starts solenoid valve, allow have detection after SMD class
SMD class lamp bead product after detecting on disk is blown into turntable blanking pipe die when by this No. BIN station by the station of lamp bead product
In group 49；Then the SMD class lamp bead product after detecting when corresponding No. BIN station of turntable blanking pipe die group 49 by being received
Collect operation, the SMD class lamp bead product after making similar detection is all collected into same No. BIN, since each position BIN bottom passes through
Soft siphunculus under blanking pipe die group 49 is connected with rewinding cylinder one-to-one correspondence, SMD class lamp after the detection collected in the position BIN
Pearl product, which can slide to collect by soft siphunculus, carries out categorised collection in the rewinding cylinder of rewinding mould group.
The working principle of the invention is specific as follows: board one is switched on, and material collecting device 6 must shift rewinding position onto, that is, descend machine
The lower section of frame 2, after allowing the origin sensor for the material collecting device 6 being installed on lower bearing bracket 2 to incude in place first, rewinding compression cylinder
Then movement carries out catching on movement to the material collecting device 6 of small handcart type, it is ensured that and material collecting device 6 is on desired position, after catching on,
The lifting cylinder for the material collecting device 6 being installed on lower bearing bracket 2 then acts, and entire material collecting device 6 is promoted in place, and rewinding cylinder bottom
The function of the spring arrangement of portion's contact pilotage spring detection device 64, which has also highlighted, to be come out, and first is exactly to rewinding cylinder and rewinding upper plate 62
Between gap modified, second is exactly that electronic device in spring arrangement bottom will be connected, and informing PLC, these are corresponding
Spring arrangement on have place rewinding cylinder, on the contrary it is then no placement rewinding cylinder；Then in the rewinding mould group for guaranteeing small handcart type
Barrel group 63 be adjacent to the rewinding upper plate 62 being installed on lower bearing bracket 2 and seamless, and disk can be turned in Aligning control movement
Each erect-position is detected above disk 410-1, and if there is detecting SMD lamp bead, disk main turntable mould group 410 is then operated in disk
When to turntable blanking pipe die 49 corresponding No. BIN station of group, PLC, which can give an order, starts solenoid valve, and the station of SMD lamp bead is allowed to pass through
SMD lamp bead is blown into corresponding No. BIN of turntable blanking pipe die group 49 on the disk of handle when crossing this station；Disk for clearance turns
Disk 410-1 completes after table and enters normal operation condition, and SMD lamp bead is in storage for being moved under the action of vibrating disk in mould group 31
Pan feeding mould group 32(is formed by separating upper component and separation lower component) front end, the control fiber of 32 front end of pan feeding mould group senses
SMD lamp bead in place after, separate lower component on electromagnet start to act and then withstand second SMD lamp bead so that first lamp
Pearl is separated well with second SMD lamp bead, facilitates disk to remove first SMD lamp bead, then on disk second
After standing in place, the electromagnet return in lower component is separated, the SMD lamp bead withstood has been unclamped, when the control of 32 front end of pan feeding mould group
After optical fiber senses SMD lamp bead in place, the electromagnet separated in lower component starts to act and then withstand second SMD lamp bead, makes
First lamp bead is separated well with second SMD lamp bead, facilitate disk turntable 410-1 by the SMD lamp bead after in place
It removes, if carry out charge motion ... so on circulate is stored up for the scarce material fiber laser arrays on the vibrating disk of mould group 31 to disk
When face lacks material, being added at the uniform velocity will be acted the SMD lamp bead stored inside hopper by storing up the electromagnet on feeding device 3
In the disk of vibrating disk, the supply to guarantee SMD lamp bead is sufficient, is repeated in circulation.
It is when disk turntable 410-1 is after SMD lamp bead inbound, one station station of SMD lamp bead is mobile, when being moved to upper surface CCD
When image system mould 41 station of group, image system can carry out detecting differentiation to the SMD lamp bead passed through on disk turntable 410-1, if sentencing
Not Wei the SMD lamp bead of NG then carry out exclusion work when reaching the first NG rewinding station mould group 42, OK product do not do exclusion work then；Dish
Piece turntable 410-1 drives the SMD lamp bead sample of test passes to continue to rotate, when lower surface CCD image system is come in the movement of SMD lamp bead
Unite 43 station of mould group when, lower surface CCD image system can SMD lamp bead to process carry out the detecting of lower surface and differentiate work, if
The SMD lamp bead for being determined as NG then carries out exclusion work when reaching the 2nd NG rewinding station mould group 44, and OK product do not do exclusion work then,
Disk turntable 410-1 drives the SMD lamp bead sample of test passes to continue to rotate, and is then passed through test mould group 45, tests mould group 45
It is installed on SMD lamp bead bottom and bottom test is carried out to SMD lamp bead, and the integrating sphere mould group 46 for being installed on SMD lamp bead top is then right
SMD lamp bead after conducting triggering carries out the acquisition of all data and feeds back to industrial computer, the number that industrial computer then carrys out acquisition
According to analyzing and being included into set No. BIN, PLC is then fed back to, PLC then can be according to the data received to SMD lamp bead
It carries out classification memory (64BIN+nBIN), the position BIN has 64 or 64 or more, is moved to SMD lamp bead corresponding
It is collected operation when No. BIN station, such SMD lamp bead is collected into all in same No. BIN, control is equipped on each BIN
Formula optical fiber, in case of SMD lamp bead can not blow off disk turntable 410-1 the case where when, can pass through blanking optical fiber detect mould group 47
Early warning system prompts and shows which specific BIN goes wrong in man-machine interface, then can be by operating blanking pipe die
Cylinder landing in group 49 exposes the part disk turntable 410-1 to carry out troubleshooting, to guarantee the normal operation of board.
The allomeric function of realization is analyzed as follows by schematic diagram: SMD lamp bead to be detected is placed on storage for passing through in mould group 31
Feed mould group, which enters in the disk turntable 410-1 at disc-type color-division center 4, to be detected, and disk turntable 410-1 carries SMD
Lamp bead moves through upper surface CCD image system mould group 41, the first NG rewinding station mould group 42, lower surface CCD image system mould group
43, mould group 45, integrating sphere mould group 46 are tested, the 2nd NG rewinding station mould group 44, blanking pipe die group 49, blanking optical fiber detect mould group
47, turntable Purge BIN mould group 48 and material collecting device 6.
The present invention is fed by fully automatic operation, CCD image detects the upper and lower surfaces of SMD material, is chosen
Gather enters corresponding BIN except NG material, the recycling of direct blanking, and integrated mechanism reduces SMD lamp bead at XY TABLE points
It to the injury of material when class, reduces costs simultaneously, improves the quality of material, employee's whole process only needs to feed, collection BIN is full
Barrel and press switch button, while batch turning is carried out to the NG material cup for reaching quantitative requirement, meets client to SMD lamp bead increasingly
Harsh quality requirement and production cost is greatly saved.
The above is only presently preferred embodiments of the present invention, is not intended to limit the scope of the present invention, current row
The technical staff of industry can make some deformations and modification, all technologies according to the present invention under the inspiration of the technical program
Essence still falls within the range of technical solution of the present invention to any modification, equivalent variations and modification made by above embodiment
It is interior.
Claims (4)
1. a kind of cart type rewinding mould group for disc-type high speed light-splitting color-separating machine, the rewinding mould group movable peace
Mounted in the lower section of color-division rack, docking is communicated with the turntable blanking pipe die group at disc-type color-division center, feature exists
In: the rewinding mould group include the pedestal with pulley, rewinding upper plate and the barrel group being mounted between pedestal and rewinding upper plate,
Contact pilotage spring detection device is installed between barrel group and pedestal.
2. a kind of cart type rewinding mould group for disc-type high speed light-splitting color-separating machine according to claim 1, special
Sign is: the disc-type color-division center includes disk main turntable mould group and the circumference along disk main turntable mould group
Upper surface CCD image system mould group, the first NG rewinding station mould group, lower surface CCD image system mould group, the 2nd NG of direction installation
Rewinding station mould group, test mould group, integrating sphere mould group, blanking optical fiber detecting mould group and turntable Purge BIN mould group.
3. a kind of cart type rewinding mould group for disc-type high speed light-splitting color-separating machine according to claim 1, special
Sign is: the rewinding mould group is docked with turntable blanking pipe die group by soft siphunculus.
4. a kind of cart type rewinding mould group for disc-type high speed light-splitting color-separating machine according to claim 1, special
Sign is: the turntable blanking pipe die group has 64 or 64 or more the positions BIN.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821975223.XU CN209697522U (en) | 2018-11-28 | 2018-11-28 | A kind of cart type rewinding mould group for disc-type high speed light-splitting color-separating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821975223.XU CN209697522U (en) | 2018-11-28 | 2018-11-28 | A kind of cart type rewinding mould group for disc-type high speed light-splitting color-separating machine |
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| Publication Number | Publication Date |
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| CN209697522U true CN209697522U (en) | 2019-11-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821975223.XU Active CN209697522U (en) | 2018-11-28 | 2018-11-28 | A kind of cart type rewinding mould group for disc-type high speed light-splitting color-separating machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114505245A (en) * | 2022-02-11 | 2022-05-17 | 深圳格芯集成电路装备有限公司 | Collecting device, sorting equipment and sorting method |
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2018
- 2018-11-28 CN CN201821975223.XU patent/CN209697522U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114505245A (en) * | 2022-02-11 | 2022-05-17 | 深圳格芯集成电路装备有限公司 | Collecting device, sorting equipment and sorting method |
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