CN209696864U - Synthesis reaction system with porous type central tube - Google Patents

Synthesis reaction system with porous type central tube Download PDF

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Publication number
CN209696864U
CN209696864U CN201920261361.XU CN201920261361U CN209696864U CN 209696864 U CN209696864 U CN 209696864U CN 201920261361 U CN201920261361 U CN 201920261361U CN 209696864 U CN209696864 U CN 209696864U
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China
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central tube
synthesis
porous type
casing
reaction system
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CN201920261361.XU
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Chinese (zh)
Inventor
姜殿臣
周永涛
谭井坤
孙宗礼
李峻
程升
杜鹏翔
佟黎明
周明
张宏宇
刘长伟
董鑫
张冬冬
胡炳旭
***
聂继辉
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Middling Coal Shaanxi Energy And Chemical Group Co ltd
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CHINACOAL SHAANXI YULIN ENERGY AND CHEMICAL ENGINEERING Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Abstract

The utility model discloses a kind of synthesis reaction systems with porous type central tube, synthetic reaction device includes reactor shell, central tube and synthesis casing are provided in reactor enclosure body, central tube and synthesis casing coaxial arrangement, the identical micropore of multiple diameters is provided on the tube wall of central tube, it synthesizes and is provided with multiple apertures on the tube wall of casing, the diameter of aperture is greater than the diameter of the micropore, synthesizes and is provided with gap between casing and reactor shell.Compared with prior art, the utility model synthetic reaction device production capacity of methanol is high, synthesis gas radial centripetal is flowed by central tube built in synthetic reaction device, runner is shorter, and pressure drop is reduced, and increases air speed, improve methanol output, catalyst elements area uses catalyst particle, improves the utilization rate of catalyst inner surface, saves energy consumption.

Description

Synthesis reaction system with porous type central tube
Technical field
The utility model relates to a kind of synthesis reaction systems with porous type central tube, belong to methanol production field.
Background technique
Methanol is a kind of good clean fuel of combustibility, can be directly used as motor vehicle fuel, can also make with gasoline blend With, while methanol is also a kind of important Organic Chemicals, is the staple product of one chemical industry of carbon.At present in methanol production system In, system production load is maintained at 105% operation, due to the limitation of pressure difference in synthetic tower so that system production load be difficult to after It is continuous to improve.
Utility model content
The purpose of the utility model is to provide a kind of synthesis reaction systems with porous type central tube, can improve The pressure difference of synthetic reaction device improves system production load, improves methanol production amount.
In order to solve the above technical problems, the utility model adopts the following technical solutions: a kind of have porous type central tube Synthesis reaction system, including synthetic reaction device, heat-exchange device, water cooling plant, equipment for separating methanol, cycle pressure device And oil separating device, synthetic reaction device are connect with heat-exchange device, heat-exchange device is connect with water cooling plant, water cooling plant with Equipment for separating methanol connection, equipment for separating methanol are connect with cycle pressure device, and cycle pressure device is connect with oil separating device, Oil separating device is connect with synthetic reaction device;Purified syngas enters synthetic reaction device, in synthetic reaction device Methanol synthesis reaction is carried out in reactor enclosure body, the pyroreaction gas that methanol synthesis reaction generates enters heat-exchange device, high temperature Reaction gas exchanges heat in heat-exchange device with low-temperature mixed gas, enters water cooling dress with the gas after the heat exchange of low-temperature mixed gas It sets, is cooled down in water cooling plant and be condensed out the gas-liquid mixture of first alcohol and water to be condensed out methanol and enter methanol point Crude carbinol is isolated from device, crude carbinol is then delivered to distillation system and produces refined methanol.It is separated in equipment for separating methanol The unreacting gas of crude carbinol and water out, a part, which enters after cycle pressure device, is again introduced into synthesis instead by oil separating device Device is answered, to recycle, a part is as periodic off-gases by being arranged between equipment for separating methanol and cycle pressure device Exhaust pipe discharge.
Synthetic reaction device includes reactor shell, and central tube and synthesis casing, central tube are provided in reactor enclosure body It is coaxially disposed with synthesis casing, is provided with the identical micropore of multiple diameters on the tube wall of central tube, synthesizes and set on the tube wall of casing Multiple apertures are equipped with, the diameter of aperture is greater than the diameter of the micropore, synthesizes and is provided with gap between casing and reactor shell. Synthesis casing tube wall on be arranged foraminate purpose be will be net by the methanol-fueled CLC in central tube wall thickness channel, porcelain ball bed Change gas and diffuses into catalyst bed generation chemical reaction and heat release;Foraminate synthesis casing, which is arranged, can be used as stainless steel wire Inertia magnetic ball is fixed on central tube and column for the inertia magnetic ball between fixed center pipe outer wall and synthetic catalyst by net Catalyst unit area between tube bank.The size of micropore is more smaller than aperture, and micropore is the key point for controlling resistance drop, aperture Can guarantee that inertia magnetic ball cannot pass through casing and catalyst mixed influence reaction effect by airflow scouring, but also have every The effect of the micropore sintered blocking of Thermal protection central tube.
In a kind of synthesis reaction system with porous type central tube above-mentioned, further include gas-liquid separator, compression set, Purifying, preheating device, boiler water increasing pump and purified synthesis gas slot;The gas-liquid separator is connect with compression set, compression set with The connection of purifying, preheating device, purifying, preheating device are connect with purified synthesis gas slot, and the boiler water increasing pump is arranged in purifying, preheating device On branch line between purified synthesis gas slot;Synthesis gas enters gas-liquid separator and carries out gas-liquid separation, through gas-liquid separation Synthesis gas enters compression set compression and is pressurized to 7.91MPaG, and purified synthesis gas preheater is for heating through compressing pressurized conjunction At gas, boiler is added into the synthesis gas after heating by boiler water booster pump before synthesis gas enters purified synthesis gas slot Then the synthesis gas for removing organic sulfur is passed through synthesis again to decompose micro organic sulfur remaining in the synthesis gas after heating by water In gas purification tank, organic sulfur is eliminated to remove using the Zinc oxide catalytic containing alumina loaded in purified synthesis gas slot Micro inorganic sulfur in synthesis gas makes the sulfur content after purifying in synthesis gas be less than 50ppb.
In a kind of synthesis reaction system with porous type central tube above-mentioned, set between synthesis casing and the central tube It is equipped with catalyst unit area.
In a kind of synthesis reaction system with porous type central tube above-mentioned, the bottom of the reactor shell is provided with Air inlet is provided with steam (vapor) outlet at the top of reactor shell, is provided with first outlet and second on the side wall of reactor shell Outlet.Steam (vapor) outlet is for being discharged reaction hot steam.
Micro-pore diameter in a kind of synthesis reaction system with porous type central tube above-mentioned, on the central tube tube wall For 1.8mm~2.4mm.
It is two neighboring micro- on the central tube tube wall in a kind of synthesis reaction system with porous type central tube above-mentioned Spacing between hole is 10mm~14mm.
In a kind of synthesis reaction system with porous type central tube above-mentioned, it is provided on the tube wall of the central tube 180000~220000 round micropores.In order to control centre's pipe resistance drop within 30KPa, micropore quantity can at most be set It is set to 220000.
In a kind of synthesis reaction system with porous type central tube above-mentioned, the perforated area on the central tube is 550000mm2~680000mm2.In order to control centre's pipe resistance drop within 30KPa, perforated area is limited in 550000mm2~680000mm2Within.
In a kind of synthesis reaction system with porous type central tube above-mentioned, the reaction temperature of the synthetic reaction device For 180 DEG C~330 DEG C, reaction pressure be 5.0MPa~12.0MPa.
The number of openings and perforated area of the utility model central tube are more reasonable, can be effectively reduced synthetic reaction device Resistance drop, improve synthetic reaction device synthesizing methanol ability, improve the yield of methanol-fueled CLC.
Compared with prior art, the utility model synthetic reaction device production capacity of methanol is high, passes through synthetic reaction device Built-in central tube makes synthesis gas pass through the micropore radial direction centripetal flow opened up, and central tube wall thickness is 10mm~15mm, opens up micro- The runner that hole is formed is shorter, and pressure drop is reduced, and increases air speed, improves methanol output, catalyst elements area is urged using little particle Agent improves the utilization rate of catalyst inner surface, saves energy consumption;
Number of aperture and perforated area on the utility model central tube is more reasonable, and the pressure difference of central tube is stably controlled Between 30~40kpa, the resistance drop of synthetic reaction device is made to have reached most ideal range, the refined methanol wink of Tthe utility model system When yield can reach 275t/h;By increasing the number of openings of central tube, increasing perforated area, make the utility model synthetic reaction Pressure difference between the air inlet and steam (vapor) outlet of device can be down to 30kPa or so;The bed in synthetic reaction device catalyst unit area Temperature Distribution is relatively uniform (since resistance drop declines, to be considered as through the tolerance of per volume of catalyst to a certain extent Appropriate to increase, catalyst bed dead point is reduced, and bed temperature distribution can be relatively uniform), localized hyperthermia's hot spot is effectively controlled; Tthe utility model system produce load is up to 116%.The utility model synthesis reaction system entirety pressure drop has dropped 0.1MPa, from And compression set energy consumption also synchronous reduction.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the synthetic reaction device of the utility model;
Fig. 2 is the work flow diagram of the system of the utility model.
Appended drawing reference: 1- first outlet, 101- gas-liquid separator, 102- compression set, 103- purifying, preheating device, 104- pots Furnace water increasing pump, 105- purified synthesis gas slot, 106- branch line, 2- second outlet, 201- synthetic reaction device, 202- heat are handed over Changing device, 203- water cooling plant, 204- equipment for separating methanol, 205- cycle pressure device, 206- oil separating device, 3- steam go out Mouthful, 4- reactor shell, 401- central tube, 402- synthesis casing, 403- catalyst unit area, the gap 404-, 405- air inlet.
The utility model is further described with reference to the accompanying drawings and detailed description.
Specific embodiment
The embodiments of the present invention 1: a kind of synthesis reaction system with porous type central tube, including synthetic reaction dress Set 201, heat-exchange device 202, water cooling plant 203, equipment for separating methanol 204, cycle pressure device 205 and oil separating device 206, synthetic reaction device 201 is connect with heat-exchange device 202, and heat-exchange device 202 is connect with water cooling plant 203, water cooling dress It sets 203 to connect with equipment for separating methanol 204, equipment for separating methanol 204 is connect with cycle pressure device 205, cycle pressure device 205 connect with oil separating device 206, and oil separating device 206 is connect with synthetic reaction device 201;Wherein, synthetic reaction device 201 include reactor shell 4, and central tube 401 and synthesis casing 402, central tube 401 and synthesis are provided in reactor shell 4 Casing 402 is coaxially disposed, in order to which the synthesis gas after purified treatment radially flows to catalyst unit area 403, on the tube wall of central tube 401 It is provided with the identical micropore 4011 of multiple diameters, synthesizes and be provided with multiple apertures 4021 on the tube wall of casing 402 (such as Fig. 1 institute Show), the diameter of aperture 4021 is greater than the diameter of micropore 4011, synthesizes and is provided with gap between casing 402 and reactor shell 4 404.Catalyst unit area 403 is provided between synthesis casing 402 and central tube 401.Micropore 4011 on 401 tube wall of gas central tube Diameter is 1.8mm.Spacing on 401 tube wall of central tube between two neighboring micropore is 10mm.In order to reduce the pressure difference of central tube, 180000 round micropores are offered on the tube wall of central tube 401, the perforated area on central tube 401 is 550000mm2.It closes Reaction temperature at reaction unit 201 is 180 DEG C, reaction pressure 5.0MPa.
The embodiments of the present invention 2: a kind of synthesis reaction system with porous type central tube, including synthetic reaction dress Set 201, heat-exchange device 202, water cooling plant 203, equipment for separating methanol 204, cycle pressure device 205 and oil separating device 206, synthetic reaction device 201 is connect with heat-exchange device 202, and heat-exchange device 202 is connect with water cooling plant 203, water cooling dress It sets 203 to connect with equipment for separating methanol 204, equipment for separating methanol 204 is connect with cycle pressure device 205, cycle pressure device 205 connect with oil separating device 206, and oil separating device 206 is connect with synthetic reaction device 201;Wherein, synthetic reaction device 201 include reactor shell 4, and central tube 401 and synthesis casing 402, central tube 401 and synthesis are provided in reactor shell 4 Casing 402 is coaxially disposed, and the identical micropore 4011 of multiple diameters is provided on the tube wall of central tube 401, synthesizes the pipe of casing 402 Multiple apertures 4021 are provided on wall, the diameter of aperture 4021 is greater than the diameter of micropore 4011, synthesizes casing 402 and reactor enclosure Gap 404 is provided between body 4.4011 diameter of micropore on 401 tube wall of central tube is 2mm.Adjacent two on 401 tube wall of central tube Spacing between a micropore is 12mm.200000 round micropores are provided on the tube wall of central tube 401.On central tube 401 Perforated area is 0000mm2
Further, which further includes gas-liquid separator 101, compression set 102, purifying, preheating device 103, boiler water increasing Add pump 104 and purified synthesis gas slot 105;Gas-liquid separator 101 is connect with compression set 102, compression set 102 and purifying, preheating Device 103 connects, and purifying, preheating device 103 is connect with purified synthesis gas slot 105, and boiler water increasing pump 104 is arranged in purifying, preheating device On branch line 106 between 103 and purified synthesis gas slot 105.Catalysis is provided between synthesis casing 402 and central tube 401 Cellular zone 403.The reaction temperature of synthetic reaction device 201 is 250 DEG C, reaction pressure 10MPa.
The embodiments of the present invention 3: a kind of synthesis reaction system with porous type central tube, including synthetic reaction dress Set 201, heat-exchange device 202, water cooling plant 203, equipment for separating methanol 204, cycle pressure device 205 and oil separating device 206, synthetic reaction device 201 is connect with heat-exchange device 202, and heat-exchange device 202 is connect with water cooling plant 203, water cooling dress It sets 203 to connect with equipment for separating methanol 204, equipment for separating methanol 204 is connect with cycle pressure device 205, cycle pressure device 205 connect with oil separating device 206, and oil separating device 206 is connect with synthetic reaction device 201;Wherein, synthetic reaction device 201 include reactor shell 4, and central tube 401 and synthesis casing 402, central tube 401 and synthesis are provided in reactor shell 4 Casing 402 is coaxially disposed, and the identical micropore 4011 of multiple diameters is provided on the tube wall of central tube 401, synthesizes the pipe of casing 402 Multiple apertures 4021 are provided on wall, the diameter of aperture 4021 is greater than the diameter of micropore 4011, synthesizes casing 402 and reactor enclosure Gap 404 is provided between body 4.The bottom of reactor shell 4 is provided with air inlet 405, and the top of reactor shell 4 is provided with Steam (vapor) outlet 3 is provided with first outlet 1 and second outlet 2 on the side wall of reactor shell 4.
Further, which further includes gas-liquid separator 101, compression set 102, purifying, preheating device 103, boiler water increasing Add pump 104 and purified synthesis gas slot 105;Gas-liquid separator 101 is connect with compression set 102, compression set 102 and purifying, preheating Device 103 connects, and purifying, preheating device 103 is connect with purified synthesis gas slot 105, and boiler water increasing pump 104 is arranged in purifying, preheating device On branch line 106 between 103 and purified synthesis gas slot 105.Catalysis is provided between synthesis casing 402 and central tube 401 Cellular zone 403.4011 diameter of micropore on 401 tube wall of central tube is 2.4mm.On 401 tube wall of central tube two neighboring micropore it Between spacing be 14mm.220000 round micropores are provided on the tube wall of central tube 401.Perforated area on central tube 401 For 680000mm2.The reaction temperature of synthetic reaction device 201 is 330 DEG C, reaction pressure 12.0MPa.
Working principle of the utility model is: synthesis gas (synthesis gas be washed from low-temp methanol the fresh synthesis gas of unit with The gaseous mixture of the per-meate side hydrogen rich gas of film recovery unit) enter the progress gas-liquid separation of gas-liquid separator 101, the conjunction through gas-liquid separation Enter the compression of compression set 102 at gas and be pressurized to 7.91MPaG, then passes through synthesizer purifying, preheating device 103 for pressurized conjunction 150 DEG C are heated at gas, passes through the boiler water booster pump boiler that spray flow is 2.08t/h into the synthesis gas after pressurization heating Then water is again led to the synthesis gas for removing organic sulfur with decomposing micro organic sulfur remaining in the synthesis gas after pressurization heating Enter in purified synthesis gas slot 105, is removed using the Zinc oxide catalytic containing alumina loaded in purified synthesis gas slot 105 In addition to inorganic sulfur micro in the synthesis gas of organic sulfur, the sulfur content after purifying in synthesis gas is made to be less than 50ppb.
Through the synthesis gas (synthesis gas includes carbon monoxide, carbon dioxide and hydrogen after purification) of above-mentioned purified treatment a part Into synthetic reaction device 201, methanol synthesis reaction, the height that methanol synthesis reaction generates are carried out in synthetic reaction device 201 Warm reaction gas enters heat-exchange device 202, and pyroreaction gas exchanges heat in heat-exchange device 202 with low-temperature mixed gas, with Gas after the heat exchange of low-temperature mixed gas enters water cooling plant 203, is cooled down in water cooling plant 203 to be condensed out first Alcohol, the gas-liquid mixture for being condensed out first alcohol and water enter equipment for separating methanol 204 and isolate crude carbinol, then convey crude carbinol Refined methanol is produced to distillation system.Isolate the unreacting gas of crude carbinol and water in equipment for separating methanol 204, a part into Enter and synthetic reaction device 201 is again introduced by oil separating device 206 after cycle pressure device 205, to recycle, another portion It is allocated as passing through the exhaust pipe being arranged between equipment for separating methanol 204 and cycle pressure device 205 discharge for periodic off-gases.
Wherein, the synthesis gas of purified processing enters central tube 401 from the air inlet 405 of 201 bottom of synthetic reaction device, The equally distributed micropore of institute enters catalyst unit area 403 from the tube wall surrounding of central tube 401, and methanol synthesis reaction occurs.

Claims (9)

1. a kind of synthesis reaction system with porous type central tube, which is characterized in that including synthetic reaction device (201), heat Switch (202), water cooling plant (203), equipment for separating methanol (204), cycle pressure device (205) and oil separating device (206), the synthetic reaction device (201) connect with heat-exchange device (202), and the heat-exchange device (202) and water cooling fill Set (203) connection, the water cooling plant (203) connect with equipment for separating methanol (204), the equipment for separating methanol (204) and Cycle pressure device (205) connection, the cycle pressure device (205) connect with oil separating device (206), the oil separation dress (206) are set to connect with synthetic reaction device (201);
The synthetic reaction device (201) includes reactor shell (4), is provided with central tube in the reactor shell (4) (401) it is coaxially disposed with synthesis casing (402), the central tube (401) and synthesis casing (402), the central tube (401) It is provided with the identical micropore of multiple diameters (4011) on tube wall, is provided with multiple apertures on the tube wall of synthesis casing (402) (4021), the diameter of the aperture (4021) is greater than the diameter of the micropore (4011), the synthesis casing (402) and reactor Gap (404) are provided between shell (4).
2. a kind of synthesis reaction system with porous type central tube according to claim 1, which is characterized in that further include Gas-liquid separator (101), compression set (102), purifying, preheating device (103), boiler water increasing pump (104) and purified synthesis gas slot (105);The gas-liquid separator (101) connect with compression set (102), and compression set (102) and purifying, preheating device (103) are even It connects, purifying, preheating device (103) is connect with purified synthesis gas slot (105), and the boiler water increasing pump (104) is arranged in purifying, preheating On branch line (106) between device (103) and purified synthesis gas slot (105).
3. a kind of synthesis reaction system with porous type central tube according to claim 1, which is characterized in that the conjunction Catalyst unit area (403) are provided between packaged tube (402) and central tube (401).
4. a kind of synthesis reaction system with porous type central tube according to claim 1, which is characterized in that described anti- It answers the bottom of device shell (4) to be provided with air inlet (405), is provided with steam (vapor) outlet (3) at the top of the reactor shell (4), First outlet (1) and second outlet (2) are provided on the side wall of the reactor shell (4).
5. a kind of synthesis reaction system with porous type central tube according to claim 1, which is characterized in that in described Micropore (4011) diameter on heart pipe (401) tube wall is 1.8mm~2.4mm.
6. a kind of synthesis reaction system with porous type central tube according to claim 1, which is characterized in that in described Spacing on heart pipe (401) tube wall between two neighboring micropore is 10mm~14mm.
7. a kind of synthesis reaction system with porous type central tube according to claim 1, which is characterized in that in described 180000~220000 round micropores are provided on the tube wall of heart pipe (401).
8. a kind of synthesis reaction system with porous type central tube according to claim 1, which is characterized in that in described Perforated area on heart pipe (401) is 550000mm2~680000mm2
9. a kind of synthesis reaction system with porous type central tube according to claim 1, which is characterized in that the conjunction Reaction temperature at reaction unit (201) is 180 DEG C~330 DEG C, reaction pressure is 5.0MPa~12.0MPa.
CN201920261361.XU 2019-02-28 2019-02-28 Synthesis reaction system with porous type central tube Active CN209696864U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109772233A (en) * 2019-02-28 2019-05-21 中煤陕西榆林能源化工有限公司 Synthesis reaction system and methane synthesizing method with porous type central tube

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109772233A (en) * 2019-02-28 2019-05-21 中煤陕西榆林能源化工有限公司 Synthesis reaction system and methane synthesizing method with porous type central tube

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Effective date of registration: 20240117

Address after: 719000 east of B1 Road, North Yuma Avenue, high tech Industrial Park, Yulin City, Shaanxi Province

Patentee after: Middling coal Shaanxi Energy and Chemical Group Co.,Ltd.

Address before: 719000 Mazaliang China Coal Group, Yuheng Industrial Park, Yulin City, Shaanxi Province

Patentee before: CHINA COAL SHAANXI YULIN ENERGY & CHEMICAL CO.,LTD.

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