CN209685028U - A kind of copper wire wrap-up - Google Patents
A kind of copper wire wrap-up Download PDFInfo
- Publication number
- CN209685028U CN209685028U CN201822052740.6U CN201822052740U CN209685028U CN 209685028 U CN209685028 U CN 209685028U CN 201822052740 U CN201822052740 U CN 201822052740U CN 209685028 U CN209685028 U CN 209685028U
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- China
- Prior art keywords
- driving wheel
- copper wire
- mounting base
- rack
- guide
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 230000005540 biological transmission Effects 0.000 claims abstract description 51
- 238000004804 winding Methods 0.000 claims abstract description 30
- 230000001939 inductive effect Effects 0.000 claims abstract description 15
- 238000007667 floating Methods 0.000 claims description 19
- 230000033001 locomotion Effects 0.000 claims description 14
- 238000001514 detection method Methods 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000005491 wire drawing Methods 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Winding Filamentary Materials (AREA)
Abstract
The utility model discloses a kind of copper wire wrap-ups, including governing mechanism of tension, with swinging mechanism and rolling-up mechanism, it is described to include the first rack with swinging mechanism, first mounting base, second mounting base, first guide wheel, second guide wheel and guide plate, one end of first mounting base and the first rack is rotatably coupled, first mounting base is connected with the second mounting base by connecting rod, the rolling-up mechanism includes the second rack, wind driving mechanism, first transmission mechanism, reciprocating drive mechanism, spool and inductive switch, first transmission mechanism and guide plate are sequentially connected, institute is compared with prior art, copper wire wrap-up provided by the utility model, copper wire successively passes through successively governing mechanism of tension, with swinging mechanism and rolling-up mechanism, reciprocating drive mechanism drive transmission device is to drive guide plate to move back and forth, and second Mounting base and the first mounting base swing with respect to the first rack, compact-sized, and copper wire winding is neat, is unfolded again convenient for drum.
Description
Technical field
The utility model relates to cable processing and manufacturing technology, in particular to a kind of copper wire wrap-up.
Background technique
Copper wire needs to arrange copper wire take-up after completing wire drawing on drum, then in order to improve the softness of wire and cable
Degree, entirety degree, allow two or more single lines, according to fixed direction progress process.But current take-up operation often will
Single line is wrapped on drum in a jumble, both not beautiful effect, while the also winding space on waste drum, it is also possible to be influenced
Tension when process and the case where cause card line and break.
As it can be seen that the prior art could be improved and improve.
Utility model content
Place in view of above-mentioned deficiencies of the prior art, the purpose of this utility model is to provide a kind of copper wire wrap-up,
The automation winding for aiming at copper wire, improves the effect of copper wire winding.
In order to achieve the above object, the utility model takes following technical scheme:
A kind of tension-adjusting gear, including governing mechanism of tension, with swinging mechanism and rolling-up mechanism, it is described with swinging mechanism packet
The first rack being laterally arranged is included, the first mounting base, the second mounting base being arranged in below the first mounting base, setting are in the first peace
It fills the first guide wheel on seat, be arranged and the second guide wheel in the second mounting base and the guide plate being connect with the second mounting base, institute
The one end for stating the first mounting base and the first rack is rotatably coupled, and first mounting base and the second mounting base are connected by connecting rod
It connects, the rolling-up mechanism includes the second rack, the winding driving mechanism being arranged in the second rack, the first transmission mechanism, reciprocal
Driving mechanism, spool and inductive switch, first transmission mechanism and guide plate are sequentially connected, and the reciprocating drive mechanism is used
Guide plate transverse movement is driven in moving by the first transmission mechanism of driving;There are two the inductive switch settings, and two inductions are opened
The horizontal position of pass is located at the both ends of spool, and the guide plate can trigger inductive switch in transverse movement, opens induction
Close the change that feedback signal realizes the direction of motion to reciprocating drive mechanism;The winding driving mechanism is real for driving spool rotation
The winding of existing copper wire, the governing mechanism of tension are used to adjust tension when copper wire winding.
First transmission mechanism includes being rotatably arranged in the first driving wheel in the second rack, the second driving wheel, the
Three driving wheels, the 4th driving wheel and the 5th driving wheel, first driving wheel, the second driving wheel, 3 points of third driving wheel companies
Line is triangularly arranged, and the 4th driving wheel and the 5th driving wheel are symmetrical arranged and are located at the first driving wheel and third biography
The left and right sides of driving wheel, first driving wheel, third driving wheel, the 5th driving wheel and the 4th driving wheel pass sequentially through transmission belt
Connection, the transmission belt are fixedly connected with guide plate.
First driving wheel, third driving wheel are symmetrically set in the two sides of second driving wheel, second driving wheel
Set on the top of first driving wheel and third driving wheel, second driving wheel is passed with the first driving wheel and third respectively
Driving wheel engaged transmission.
Be additionally provided in second rack respectively with the first driving wheel, the second driving wheel, third driving wheel it is corresponding and
The first driving wheel, the second driving wheel, third driving wheel of coaxial arrangement, second driving wheel respectively with the first driving wheel and the
Three driving wheels engaged transmission, the reciprocating drive mechanism is for driving the rotation of the first driving wheel.
Lateral steering mechanism is additionally provided in second rack, the lateral steering mechanism includes guide rod and slides with guide rod
The sliding block of dynamic connection, the sliding block are fixedly connected with the bottom of guide plate.
The guide plate is set as L-type, and one end is equipped with guide holder, and the other end is equipped with third guide wheel, on the guide holder
It is provided with the pilot hole passed through for copper wire, the third guide wheel is rotationally connect with guide plate.
The governing mechanism of tension includes third rack, be arranged in four guide idler in third rack, the 5th guide wheel and
Floating swinging mechanism, the floating swinging mechanism includes the support being horizontally installed in third rack, and the second driver on the support is arranged
Structure, swing rod, the floating roller that swing rod one end is set, potentiometer and power push-rod, the output end and swing rod of the power push-rod
Connection, the middle part of the swing rod are sequentially connected by the second transmission mechanism and potentiometer, the swing rod can relative seat swing, institute
It states four guide idler, the 5th guide wheel, floating roller three point attachment to be triangularly arranged, the potentiometer can be driven by detection conducting wire
The feedback signal that swing rod is swung is to power push-rod so that power push-rod driving swing rod adjusts the drawing tension of copper wire.
Second transmission mechanism includes stacker, transmission shaft and first gear, the transmission shaft rotationally with hold
Joint chair connection;One end of the transmission shaft is connect with swing rod, and the other end is equipped with the first gear, the input terminal of the potentiometer
Equipped with the second gear being meshed with the first gear.
The swing rod is far from being provided with counterweight on one end of floating roller.
Travel switch is additionally provided in the third rack, the travel switch is located at the downside of the swing rod.
The utility model has the advantages that
Compared with prior art, the utility model provides a kind of copper wire wrap-up, and copper wire successively passes through successively tension
Regulating mechanism, with swinging mechanism and rolling-up mechanism, reciprocating drive mechanism drive transmission device to drive guide plate to move back and forth,
And the second mounting base and the first mounting base swing with respect to the first rack, compact-sized, copper wire winding is neat, is convenient for drum again
Secondary expansion.Generated tension variation in the wire drawing of governing mechanism of tension dynamic regulation and winding process, improves the stationarity of winding.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of copper wire wrap-up provided by the utility model.
Fig. 2 is the front view of rolling-up mechanism in copper wire wrap-up provided by the utility model.
Fig. 3 is the top view of rolling-up mechanism in copper wire wrap-up provided by the utility model.
Fig. 4 is the top view of tension-adjusting gear in copper wire wrap-up provided by the utility model.
Specific embodiment
The utility model provides a kind of copper wire wrap-up, to make the purpose of this utility model, technical solution and effect more
Add clear, clear, the utility model is further described as follows in conjunction with drawings and embodiments.It should be appreciated that this place
The specific embodiment of description only to explain the utility model, is not used to limit the utility model.
Please refer to Fig. 1-Fig. 4, the utility model provides a kind of copper wire wrap-up, including governing mechanism of tension 1, with pendulum machine
Structure 2 and rolling-up mechanism 3, described with swinging mechanism 2 includes the first rack 21 for being laterally arranged, and the first mounting base 22, setting are the
The second mounting base 23 below one mounting base, the first guide wheel 24 being arranged in the first mounting base, setting in the second mounting base
The second guide wheel 25 and the guide plate 26 that is connect with the second mounting base, one end of first mounting base 22 and the first rack 21
It is rotatably coupled, first mounting base 22 and the second mounting base 23 are connected by connecting rod 27, and the rolling-up mechanism includes the
Two racks 31, the winding driving mechanism 32 being arranged in the second rack, the first transmission mechanism, reciprocating drive mechanism 34, spool 35
And inductive switch 36, first transmission mechanism and guide plate 26 are sequentially connected, the reciprocating drive mechanism 34 is for passing through
The movement of the first transmission mechanism is driven to drive 26 transverse movement of guide plate;There are two the settings of inductive switch 36, two inductive switches
Horizontal position be located at the both ends of spool 35, the guide plate 26 can trigger inductive switch 36 in transverse movement, make to feel
36 feedback signal of inductive switch realizes the change of the direction of motion to reciprocating drive mechanism 34;The winding driving mechanism 32 is for driving
The winding of copper wire is realized in spool rotation, and the governing mechanism of tension 1 is used to adjust tension when copper wire winding.Herein, copper wire according to
It is secondary to wind after the first guide wheel 24, the second guide wheel 25 onto spool 35.The inductive switch 36 is preferably limit switch, two senses
Inductive switch is connect by mounting rod with rack.The winding driving mechanism 32 is preferably servo motor, the output end of servo motor
It is rotatablely connected with spool, winding flatness is more preferably obtained by control rolling speed.
Compared with prior art, in winding, copper wire successively passes through successively copper wire wrap-up provided by the utility model
Governing mechanism of tension, with swinging mechanism and rolling-up mechanism, reciprocating drive mechanism drive transmission device is to drive guide plate reciprocal
Movement, and the second mounting base and the first mounting base swing with respect to the first rack, compact-sized, copper wire winding is neat, is convenient for
Drum is unfolded again.Generated tension variation, improves winding in the wire drawing of governing mechanism of tension dynamic regulation and winding process
Stationarity.
Specifically, first transmission mechanism includes being rotatably arranged in the first driving wheel 41, second in the second rack
Driving wheel 42, third driving wheel 43, the 4th driving wheel 44 and the 5th driving wheel 45, first driving wheel 41, second are driven
43 3 wheel 42, third driving wheel lines are triangularly arranged, and the 4th driving wheel 44 and the 5th driving wheel 45 are symmetrical arranged
And be located at the left and right sides of the first driving wheel 41 and third driving wheel 43, first driving wheel 41, third driving wheel 43,
5th driving wheel 45 passes sequentially through transmission belt 46 with the 4th driving wheel 44 and connects in isosceles trapezoid, the transmission belt 46 and guide plate
26 are fixedly connected.Herein, the transmission belt 46 is preferably notched V-belt, has the advantages that flexibility is good, bearing capacity is strong, described
First driving wheel 41, third driving wheel 43, the 5th driving wheel 45 and the 4th driving wheel 44 are preferably arranged to and notched V-belt phase
The toothed belt of adaptation.It is arranged in this way, transmission mechanism transmission efficiency is high, when transmission belt draws guide plate traverse motion
It is not easy to skid, improves the accuracy of winding.
Further, first driving wheel 41, third driving wheel 43 are symmetrically set in the two sides of second driving wheel 42,
Second driving wheel 42 is set to the top of first driving wheel 41 and third driving wheel 43, and second driving wheel 42 divides
Not with the first driving wheel 41 and the engaged transmission of third driving wheel 43.It is arranged in this way, improves the structural strength of transmission, raising makes
Use the service life.
Preferably, be additionally provided in second rack 31 respectively with the first driving wheel 41, the second driving wheel 42,
Third driving wheel 43 it is corresponding and coaxial arrangement the first driving wheel 47, the second driving wheel 48, third driving wheel 49, described second
Driving wheel 48 is respectively with the first driving wheel 47 and the engaged transmission of third driving wheel 49, and the reciprocating drive mechanism 34 is for driving the
The rotation of one driving wheel 47.Herein, first driving wheel 47 is set as the wheel body that belt wheel and gear be combined with each other, the second driving wheel
48 and third driving wheel 49 be set as gear, the output end of the reciprocating drive mechanism 34 is connect by belt 40 with belt wheel, knot
Structure is compact.The reciprocating drive mechanism 34 is preferably decelerating motor, and driving is steady, using reliable, is easy to implement positive and negative rotation.
Preferably, lateral steering mechanism, lateral steering mechanism packet are additionally provided in second rack 31
The sliding block (not shown) for including guide rod 51 and being slidably connected with guide rod, the sliding block are fixedly connected with the bottom of guide plate 26.
In the present embodiment, the lateral steering mechanism is arranged two, and guide plate slides laterally smooth, reliable.
Preferably, the guide plate 26 is set as L-type, and one end is equipped with guide holder 261, and the other end is equipped with third
Guide wheel 262, is provided with the pilot hole passed through for copper wire on the guide holder, the third guide wheel 262 rotationally with guiding
Plate 26 connects.Herein, copper wire passes sequentially through the guiding of pilot hole and third guide wheel after the second guide wheel guiding, then with spool
Connection, is arranged in this way, avoids wire guide plate from shifting the position of conducting wire in transverse movement, guarantee winding tension
Stability.
Preferably, the governing mechanism of tension 1 includes third rack 11, and the 4th be arranged in third rack leads
It takes turns the 12, the 5th guide wheel 13 and floating swinging mechanism, the floating swinging mechanism includes the support 14 being horizontally installed in third rack, setting
The second transmission mechanism 6, swing rod 15, the floating roller 16 that swing rod one end is set, potentiometer 17 and power push-rod on the support
18, the output end of the power push-rod 18 is connect with swing rod 15, and the middle part of the swing rod 15 passes through the second transmission mechanism 6 and current potential
Device 17 be sequentially connected, the swing rod 15 can relative seat 14 swing, the four guide idler 12, the 5th guide wheel 13, floating roller 16 3
Point connection is triangularly arranged, and feedback signal to the power that the potentiometer 17 can be swung by detection conductor strip movable pendulum bar pushes away
Bar is so that power push-rod driving swing rod adjusts the drawing tension of copper wire.In the present embodiment, floating roller 16 is set to the four guide idler
12 and the 5th lower section between guide wheel 13.The potentiometer 17 is preferably the carbon film precision potentiator of model RV21.The electricity
Position device is connected with power push-rod by PLC controller.It is arranged in this way, four guide idler 12, the 5th guide wheel 13, floating roller 16 is
Conducting wire conveying provides a kind of winding mode of V-type, and detecting swing rod amplitude of fluctuation measurement by potentiometer 17 adjusts power push-rod dynamic
Section swing rod oscillating quantity makes conducting wire keep preferable rate of tension, effectively improves the winding effect of conducting wire, and tension-adjusting gear knot
Structure is simple, easy to adjust, low in cost.
The power push-rod 18 is preferably air pressure push rod, electric pushrod or hydraulic push rod, the output end control of power push-rod
The swing position of swing rod adjusts the rate of tension of conducting wire to make to float with pendulum guide wheel, adjust it is sensitive, using reliable.
Preferably, second transmission mechanism 6 includes stacker 61, transmission shaft 62 and first gear 63, institute
Transmission shaft 62 is stated rotationally to connect with stacker 61;One end of the transmission shaft 62 is connect with swing rod 15, and the other end is equipped with institute
First gear 63 is stated, the input terminal of the potentiometer is equipped with the second gear 64 being meshed with the first gear.In this way
It is arranged, the mobile position of the brush relative resistance body in potentiometer is accurate, and error is small, preferably makes power push-rod control swing rod pendulum
It is dynamic.
Preferably, the swing rod is far from being provided with counterweight 7 on one end of floating roller.The counterweight passes through spiral shell
Bolt is fixed on swing rod, is arranged in this way, convenient for adjusting the weight ratio at swing rod both ends, preferably makes floating roller in reasonable model
It encloses floating and adjusts wire tension.
Preferably, travel switch 8 is additionally provided in the third rack, the travel switch is located at the swing rod
Downside.By the way that travel switch is arranged, when conducting wire conveys broken string or tension-adjusting gear breaks down, swing rod is arranged with pendulum
One end of guide wheel makes winder stop winding since gravity is to lower swing triggering travel switch.The travel switch is preferably type
The travel switch of number TZ-8108, structure is simple, practical function, cheap.
It is understood that for those of ordinary skills, can with technical solution according to the present utility model and
The design of its utility model is subject to equivalent substitution or change, and all these changes or replacement all should belong to appended by the utility model
Scope of protection of the claims.
Claims (10)
1. a kind of copper wire wrap-up, which is characterized in that described including governing mechanism of tension, with swinging mechanism and rolling-up mechanism
It include the first rack being laterally arranged with swinging mechanism, the first mounting base, is set the second mounting base being arranged in below the first mounting base
Set the first guide wheel in the first mounting base, setting is connect with the second guide wheel in the second mounting base and with the second mounting base
One end of guide plate, first mounting base and the first rack is rotatably coupled, first mounting base and the second mounting base
It is connected by connecting rod, the rolling-up mechanism includes the second rack, the winding driving mechanism being arranged in the second rack, the first transmission
Mechanism, reciprocating drive mechanism, spool and inductive switch, first transmission mechanism and guide plate are sequentially connected, described reciprocal
Driving mechanism is used to drive guide plate transverse movement by driving the first transmission mechanism movement;The inductive switch is provided with two
A, the horizontal position of two inductive switches is located at the both ends of spool, and the guide plate can trigger induction in transverse movement and open
It closes, inductive switch feedback signal is made to realize the change of the direction of motion to reciprocating drive mechanism;The winding driving mechanism is for driving
The winding of copper wire is realized in the rotation of moving-wire cylinder, and the governing mechanism of tension is used to adjust tension when copper wire winding.
2. copper wire wrap-up according to claim 1, which is characterized in that first transmission mechanism includes rotationally
First driving wheel, the second driving wheel, third driving wheel, the 4th driving wheel and the 5th driving wheel, institute are set in the second rack
It states 3 the first driving wheel, the second driving wheel, third driving wheel lines to be triangularly arranged, the 4th driving wheel and the 5th passes
Driving wheel is symmetrical arranged and is located at the left and right sides of the first driving wheel and third driving wheel, and first driving wheel, third pass
Driving wheel, the 5th driving wheel and the 4th driving wheel pass sequentially through transmission band connection, and the transmission belt is fixedly connected with guide plate.
3. copper wire wrap-up according to claim 2, which is characterized in that first driving wheel, third driving wheel pair
Claim the two sides for being set to second driving wheel, second driving wheel is set to the upper of first driving wheel and third driving wheel
Side, second driving wheel respectively with the first driving wheel and third driving wheel engaged transmission.
4. copper wire wrap-up according to claim 3, which is characterized in that be additionally provided in second rack respectively with
First driving wheel, the second driving wheel, third driving wheel it is corresponding and coaxial arrangement the first driving wheel, the second driving wheel, third
Driving wheel, second driving wheel respectively with the first driving wheel and third driving wheel engaged transmission, use by the reciprocating drive mechanism
In driving the first driving wheel rotation.
5. copper wire wrap-up according to claim 1, which is characterized in that be additionally provided in second rack and laterally lead
Draw mechanism, the lateral steering mechanism includes guide rod and the sliding block that is slidably connected with guide rod, the bottom of the sliding block and guide plate
It is fixedly connected.
6. copper wire wrap-up according to claim 1, which is characterized in that the guide plate is set as L-type, and one end is set
There is guide holder, the other end is equipped with third guide wheel, is provided with the pilot hole passed through for copper wire on the guide holder, the third is led
Wheel is rotationally connect with guide plate.
7. copper wire wrap-up according to claim 1, which is characterized in that the governing mechanism of tension includes third machine
Frame, is arranged in four guide idler, the 5th guide wheel and floating swinging mechanism in third rack, and the floating swinging mechanism includes being horizontally installed on
The second transmission mechanism, swing rod, the floating roller that swing rod one end is arranged in, current potential on the support is arranged in support in third rack
The output end of device and power push-rod, the power push-rod is connect with swing rod, and the middle part of the swing rod passes through the second transmission mechanism
With potentiometer be sequentially connected, the swing rod can relative seat swing, the four guide idler, the 5th guide wheel, floating roller three point attachment
It is triangularly arranged, the potentiometer can be by the feedback signal of detection conductor strip movable pendulum bar swing to power push-rod so that dynamic
Push the drawing tension that bar driving swing rod adjusts copper wire.
8. copper wire wrap-up according to claim 7, which is characterized in that second transmission mechanism include stacker,
Transmission shaft and first gear, the transmission shaft are rotationally connect with stacker;One end of the transmission shaft is connect with swing rod,
The other end is equipped with the first gear, and the input terminal of the potentiometer is equipped with the second gear being meshed with the first gear.
9. copper wire wrap-up according to claim 7, which is characterized in that the swing rod on one end of floating roller far from setting
It is equipped with counterweight.
10. copper wire wrap-up according to claim 7, which is characterized in that be additionally provided with stroke in the third rack
Switch, the travel switch are located at the downside of the swing rod.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201822052740.6U CN209685028U (en) | 2018-12-07 | 2018-12-07 | A kind of copper wire wrap-up |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201822052740.6U CN209685028U (en) | 2018-12-07 | 2018-12-07 | A kind of copper wire wrap-up |
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Publication Number | Publication Date |
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CN209685028U true CN209685028U (en) | 2019-11-26 |
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ID=68595743
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Application Number | Title | Priority Date | Filing Date |
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CN201822052740.6U Expired - Fee Related CN209685028U (en) | 2018-12-07 | 2018-12-07 | A kind of copper wire wrap-up |
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Country | Link |
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CN (1) | CN209685028U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109484914A (en) * | 2018-12-07 | 2019-03-19 | 广东新中南电缆有限公司 | A kind of copper wire wrap-up |
CN114684670A (en) * | 2022-06-01 | 2022-07-01 | 常州同维佳业新材料科技有限公司 | Tension control device for continuous winding of yarns |
-
2018
- 2018-12-07 CN CN201822052740.6U patent/CN209685028U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109484914A (en) * | 2018-12-07 | 2019-03-19 | 广东新中南电缆有限公司 | A kind of copper wire wrap-up |
CN114684670A (en) * | 2022-06-01 | 2022-07-01 | 常州同维佳业新材料科技有限公司 | Tension control device for continuous winding of yarns |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191126 |