CN209650242U - A kind of relative type motor intelligence purge system based on electromagnetism guiding bilateral track - Google Patents
A kind of relative type motor intelligence purge system based on electromagnetism guiding bilateral track Download PDFInfo
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- CN209650242U CN209650242U CN201920255850.4U CN201920255850U CN209650242U CN 209650242 U CN209650242 U CN 209650242U CN 201920255850 U CN201920255850 U CN 201920255850U CN 209650242 U CN209650242 U CN 209650242U
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Abstract
The utility model discloses a kind of relative type motor intelligence purge systems based on electromagnetism guiding bilateral track, including air feed system, mobile purge system and exhausting-dusting system；The mobile purge system, which includes that bottom is mobile, purges mobile purging robot of robot and top, the former includes electromagnetism guiding AGV trolley, cheats the preset electromagnetism guiding wire rope traveling in stock rail two sides along checking.The utility model quickly and efficiently removes the dust of vehicle, improve the operating environment in purging library, realize rail traffic vehicles vehicle bottom, vehicle side, roof stereoscopic and omnibearing purging, and electromagnetism guide mode, lead is hidden, it is not easy to pollute and damaged, it is simple and reliable to guide principle, it is noiseless to acousto-optic convenient for control and communication, manufacturing cost is lower, when purging vehicle model, block length change, the demand that can be purged according to vehicle expands or change purging path, with accurate positioning, flexibility is higher, advantage convenient for disassembly and assembly.
Description
Technical field
The utility model belongs to rail traffic vehicles purging technology field, and in particular to one kind guides bilateral rail based on electromagnetism
The relative type motor intelligence purge system in road.
Background technique
With the rapid development of the national economy, people go on a journey, traffic is more and more frequent, to the quick, convenience of service
It is required that also higher and higher.In order to adapt to and push the development of industry, rail traffic shows well as a kind of novel traffic mode
The development of spray formula.Correspondingly, to rail traffic vehicles O&M safety more stringent requirements are proposed.
Rail traffic vehicles in the process of running, since the friction of wheel and interorbital can generate many dust, these powder
Dirt, which is adsorbed on the electrical equipment surface of train bottom, will lead to some electric faults, regular in order to ensure vehicle operational safety
Timely dedusting is carried out to car body top, bottom, if being dusted not in time, in addition to vehicle performance and service life have an impact with
Outside, it also will cause vehicle trouble when serious, cause traffic accident.
Currently, the vehicle bottom electric components in domestic rail traffic vehicles maintenance place purge operation, people is relied primarily on
Work is cleaned manually or is completed in such a way that mechanical arm automatic blowing is combined and manually made up a deficiency, this method low efficiency, labor intensity
Greatly, and the AGV trolley for purging mechanical arm is carried, can only be often moved up along the fixation rail for being laid on purging mill floor
It is dynamic.When vehicle to be purged, block length change, the walking path of such AGV trolley is due to can not timely rapid expansion
Change is unable to satisfy the demand of purging operation.
Currently, Some Domestic rail traffic vehicles Overhaul Yard is equipped with simple purging station, but only just for vehicle bottom
The components such as bogie are dusted, purge.However rail traffic vehicles are during long-time actual operation, vehicle roof air-conditioning
Strainer, run-through channel fold can also accumulate a large amount of dusts, spot, such as irregularly purge, there is the hidden danger for causing electric fault, also can
It constitutes a threat to vehicle normal operation.
The purging operation in country's rail traffic vehicles maintenance place is mostly artificial mark spraying pressure-vaccum dirt at present, and this method purges region
Small, purging low efficiency cannot find thorough abnormal conditions, purge operating personnel's large labor intensity, and there are it is manually-operated not
Certainty leads to secondary pollution.
Existing cleaner unit arranges in workshop for array, starts all to be uniformly controlled unlatching after purging operation,
Although foring biggish wind field, in inartificial or mechanical arm operation region, no dust is purged, be inhaled
The pick-up performance of dirt unit is limited, wastes mass energy instead, causes the mechanicalness noise to thunder in a workshop.
Further, since the device distributions such as vehicle bottom bogie and shape irregular, generate when actually purging operation
The flight path of dust also irregular, it is also contemplated that the requirement of vehicle gauge, purging station is difficult to form the sky of relative closure
Between, dust when so as to cause purging operation is difficult to collect.
Utility model content
For at least one of prior art the above defects or improvement requirements, the utility model provides a kind of based on electricity
The relative type motor intelligence purge system of magnetic guidance bilateral track, rationally designs vehicle purge system, carries out to purging library
Comprehensive purging process layout realizes rail traffic vehicles vehicle bottom, vehicle side, roof stereoscopic and omnibearing purging.
To achieve the above object, it according to the one aspect of the utility model, provides a kind of based on electromagnetism guiding bilateral rail
The relative type motor intelligence purge system in road, it is characterised in that: including air feed system, mobile purge system and exhausting-dusting system；
The mobile purge system includes mobile purging robot of the mobile purging robot in bottom and top, and the bottom is moved
Dynamic purging robot walks in the stock rail two sides in rail traffic vehicles sweeper spoke-like inspection hole, and the top movement is blown
It sweeps robot ambulation and purges workshop top, car roof area in rail traffic vehicles；
The mobile purge system includes at least the mobile purging robot in two bottoms, is located at rail vehicle
The stock rail two sides in sweeper spoke-like inspection hole；Also include at least the mobile purging robot in the top；
The mobile purging machine of the mobile purging robot in the bottom and top includes movable mechanism and executing agency per capita；
The movable mechanism of the mobile purging robot in the bottom includes electromagnetism guiding AGV trolley, cheats stock rail two sides along checking
Preset electromagnetism guiding wire rope traveling；The movable mechanism of the mobile purging robot in the top includes inverted AGV small
Vehicle is connected by trapped orbit with the hanger of purging workshop top；Executing agency all includes Multi-freedom-degreemanipulator manipulator arm；
The exhausting-dusting system is respectively connected to the mobile purging robot in the bottom by pipeline and top movement is blown
Sweep the operating area of robot；
The air feed system passes through mobile purging robot of the mobile purging robot of flexible duct and the bottom and top
Connection, provides pressure-air for it.
Preferably, the exhausting-dusting system is included in purging workshop bottom and top and arranges along stock rail genesis analysis
Multisection type dust removing units；With the change of the mobile purging robot job position of the mobile purging robot in the bottom and top
Change, the air duct of the corresponding dust removing units is opened and remaining is closed.
Preferably, the AGV trolley of mobile purging robot of the mobile purging robot in the bottom and top includes car body,
Multi-freedom-degreemanipulator manipulator arm is arranged on the car body and including sequentially connected large arm, forearm and the high pressure that forearm front end is arranged in
Air knife and industrial camera carry out purging and Image Acquisition for vehicle part, vehicle bottom, side portion of vehicle, vehicle roof.
Preferably, the multisection type dust removing units include multiple suction inlets；The exhausting-dusting system further include vacuum cleaner,
Exhaust duct, deduster；
The vacuum cleaner is mounted on the rear of the suction inlet, and the deduster is mounted on rail traffic vehicles purging workshop
Outside, be connected to by the exhaust duct with the suction inlet.
Preferably, the suction inlet includes the top suction inlet being located on the hanger of purging workshop top, is located at inspection hole
Stock rail two sides lateral suction inlet and/or positioned at check cheat hole bottom bottom suction inlet.
Preferably, the multisection type butterfly valve that can be independently opened and closed is set in the suction inlet, is purged as the bottom is mobile
The movement of mobile purging robot of robot and top, the butterfly valve of corresponding suction inlet is opened and the butterfly valve in remaining region is closed.
Preferably, the air feed system includes that air compressor, air dryer, total cylinder, main reservoir pipe road, pressure are opened
It closes, safety valve；
Wherein the mechanical energy of prime mover is converted into gas pressure energy by air compressor, provides compressed air；
Air dryer is used to remove the objectionable impurities in compressed air including grease, moisture, dust；
Total cylinder is the pressure vessel for storing vehicle purging and using compressed air；
Pressure switch is mounted in main reservoir pipe road, and for detecting total cylinder pressure, total wind pressure force signal is converted to sky
The switching signal of air compressor control circuit, to control the start and stop of air compressor machine；
Safety valve is used to protect the safety of air feed system according to operating pressure automatic open close.
Preferably, pilot frequency, the electromagnetism of the mobile purging robot in the bottom are loaded on electromagnetism guiding wire rope
Guiding AGV trolley passes through the guiding identified to realize AGV to pilot frequency；
If vehicle model to be purged, block length change, electromagnetism guiding wire rope can pass through length and side
To variation come expand or change purging path.
Above-mentioned preferred feature can be combined with each other as long as they do not conflict with each other.
In general, have the above technical solutions conceived by the present invention are compared with the prior art, with following
Beneficial effect:
1, the relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model, to vehicle purge system
It is rationally designed, stereoscopic and omnibearing layout has been carried out to purging library purging station, has quickly and efficiently removed the ash of vehicle
Dirt improves the operating environment in purging library, realizes rail traffic vehicles vehicle bottom, vehicle side, roof stereoscopic and omnibearing purging work
The intelligence of industry, can sweeper bottom, dust accumulation, greasy dirt, the rusty stain on vehicle side relevant device surface etc., vehicle top air conditioner filter can also be cleaned
Net, run-through channel fold, cleanable each component mounting portion position, meet next step visual examination, component installation requirement.
2, the relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model, passes through mobile purging machine
Device people, especially electromagnetism guide the construction of AGV trolley, blow rifle without human intervention, and labor intensity is small, and purging is high-efficient, and draws
Line is hidden, not easy to pollute and damaged, and guiding principle is simple and reliable, convenient for control and communication, manufacturing cost noiseless to acousto-optic
Lower, when purging vehicle model, block length change, the demand that can be purged according to vehicle expands or change purging path,
With accurate positioning, flexibility is higher, advantage convenient for disassembly and assembly.
3, the relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model, using in vehicle bilateral
Arrange that electromagnetic induction wire rope, vehicle opposite side, vehicle base fabric set cleaner unit, integral layout is compact-sized, occupies little space, and blows
It is higher to sweep efficiency.Meanwhile in purging operation process, purging dust forms two non-interference longitudinal field of flow, convenient
Subsequent dust suction processing.
4, the relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model, it is vertical by stock rail
The multisection type butterfly that can be independently opened and closed into the construction of multisection type dust removing units arranged evenly, especially multisection type suction inlet
Valve construction, with the movement of mobile purging robot, the butterfly valve of corresponding suction inlet is opened and the butterfly valve in remaining region is closed, and is filled
The purging region job of mobile purging robot has been closed in distribution, and considers that it purges wind field, only needs the suction inlet in preset range
The dust suction dedusting in the region can be completed, the cleaner unit of other non-operation areas is not involved in dust suction, reduces large quantities of vacuum cleaners
Environmental noise has saved a large amount of energy, reduces the operating time of equipment, reduces use cost and improves service life, dust suction
The sequentially open and close of mouth is, it can be achieved that dedusting Voice segment has been arrived on operation hot spot, so that shortest path of the dust by planning
Orientation discharge, it is extremely effective to improve dust removing effects.
5, the relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model, passes through the cloth of suction inlet
Office design, especially check hole stock rail two sides and positioned at check cheat hole bottom all arrange array suction inlet, and
The movement for following the AGV trolley and mechanical arm in mobile purge system is opened and closed by the way that respective butterfly valve is synchronous, is made up
The effect of cleaner unit that nonclient area is closed, loses, and strengthens the pick-up performance of workspace, meets whole purging and requires.
Detailed description of the invention
Fig. 1 is the composition signal of the relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model
Figure；
Fig. 2 is that the integral layout of the relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model shows
It is intended to (top view)；
Fig. 3 is the purging workshop master of the relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model
View；
Fig. 4 is the exhausting-dusting system of the relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model
It unites schematic diagram (side view)；
Fig. 5 is the exhausting-dusting system of the relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model
Partial illustration of uniting is intended to；
Fig. 6 is that the bottom movement of the relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model is blown
Sweep robot schematic diagram；
Fig. 7 is that the top movement of the relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model is blown
Sweep robot schematic diagram.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.In addition, institute in the various embodiments of the present invention described below
The technical characteristic being related to can be combined with each other as long as they do not conflict with each other.With reference to embodiment to this
Utility model is further described.
As shown in Figs. 1-5, the relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model, it is whole
Composition includes air feed system 1, electric control system 2, mobile purge system 3 and exhausting-dusting system 4.Intelligent purge system
To purge indoor totally enclosed type, connected by confession, exhaust pipeline and air feed system 1 and exhausting-dusting system 4.Purging room is by leading
The part such as body, gate, lighting device, foot level grill, safety door, block forms, and forms the enclosure space of purging operation.
Air feed system 1 (see Fig. 2) is mainly opened by air compressor, air dryer, total cylinder, main reservoir pipe road, pressure
The composition such as pass, safety valve.Wherein air compressor is the main body of compressed air source unit, it is by the machine of prime mover (usually motor)
Tool can be converted into the device of gas pressure energy, be the pressure generator of compressed air.Air dryer is a kind of compressed air
Dehumidification device, for removing the objectionable impurities such as the grease in compressed air, moisture, dust.Total cylinder is for storage vehicle pressure
The pressure vessel of contracting air.Its main use is to find to leak in time and gives tonifying Qi when inflating, and can meet in time
System is required with wind.Pressure switch is that the electric appliance conversion element electrically to get an electric shock is opened and closed using the pressure of compressed air.Pressure
Switch is mounted near total cylinder, detects total cylinder pressure, total wind pressure force signal is converted to control circuit of air compressor
Switching signal, to control the start and stop of air compressor machine.Safety valve is installed on setting for closed system according to operating pressure energy automatic open close
System safety is protected on standby or pipeline.When equipment or manifold pressure are more than specified value, i.e. automatic opening pressure release guarantees equipment
With pipeline internal medium pressure within specified value, try to avert accidents.Air feed system is by providing the pipeline of high pressure, by high pressure
Air delivery into mobile purge system at the high pressure nozzle of Multi-freedom-degreemanipulator manipulator arm, using formation air knife cleaning car body and
Parts surface.
Preferably, the electric control system 2 is mainly made of blind controller system and computer supervisory control system, to grasp
Make the operation with monitoring device.Blind controller system is responsible for collection site temperature of each section signal, gaseous-pressure signal, while each section
Temp controlled meter the current signal of 4-20mA is exported to drive each section of the air control valve in scene according to set temperature value, reach control
The effect of temperature；Computer supervisory control system then passes through PLC and control instrument and carries out RS485 communication, the real time temperature of each section of acquisition,
The signals such as aperture, the gaseous-pressure of each section of air control valve, and time recording.When having certain in air feed system, mobile purge system
Short circuit, open circuit occur for devices or the caused overtemperature that leaks electricity a bit, over pressure, can show each position temperature and pressure in blind controller system
Power, and the alarm buzzer on panel can work, and flash and beep, and staff is reminded rationally to adjust device
It is whole.
Mobile purge system 3 includes mobile purging robot 32 of the mobile purging robot 31 in bottom and top, the bottom
Mobile purging robot 31 walks in the stock rail two sides in rail traffic vehicles sweeper spoke-like inspection hole, and the top is moved
Dynamic purging robot 32 walks in rail traffic vehicles purging workshop top, car roof area.Mobile purge system 3 includes at least two
The mobile purging robot 31 in bottom described in platform (being as Figure 2-3 two), is located at rail traffic vehicles sweeper studding
The 10 track two sides of vehicle in shape inspection hole；It further include that the mobile purging robot 32 in an at least top (is illustrated in figure 3 two
Platform).Mobile purging robot 32 of the mobile purging robot 31 in the bottom and top includes movable mechanism and executing agency；
The movable mechanism of the mobile purging robot 31 in the bottom includes electromagnetism guiding AGV trolley, cheats stock rail two along checking
The electromagnetism guiding wire rope 34 that installation is pasted in side travels；Pilot frequency, the bottom are loaded on electromagnetism guiding wire rope 34
The electromagnetism guiding AGV trolley of mobile purging robot 31, portion passes through the guiding identified to realize AGV to pilot frequency；If to
When purging vehicle model, block length change, paste electromagnetism guiding wire rope 34 on the ground can by length and
The variation in direction purges path to expand or change；The movable mechanism of the mobile purging robot 32 in the top includes inverted
AGV trolley is connected by trapped orbit with the hanger 33 of purging workshop top；Executing agency all includes Multi-freedom-degreemanipulator manipulator
Arm.The trapped orbit is other than basic long rails, and it is also preferable to include cross tracks, in order to the shifting of roof transverse direction
Dynamic purging.As shown in fig. 6-7, the AGV trolley of mobile purging robot 32 of the mobile purging robot 31 in the bottom and top is equal
Including car body 315, Multi-freedom-degreemanipulator manipulator arm be arranged on car body 315 and including sequentially connected large arm 314, forearm 313 with
And the high-pressure blast knife 311 and industrial camera 312 of 313 front end of forearm are set, for vehicle part, vehicle bottom, side portion of vehicle,
Vehicle roof carries out purging and Image Acquisition.The Multi-freedom-degreemanipulator manipulator arm is configured with high-pressure blast knife, and the high-pressure blast knife is logical
It crosses screw connection to be mounted on Multi-freedom-degreemanipulator manipulator arm, the high pressure gas that unilateral side enters is sprayed from flat jet hole, is formed
Air knife face, the surface of knife face is inswept car body components to be purged can effectively remove the dust of attachment, spot, iron rust etc.,
Specifically for vehicle complex component (such as Fig. 2, the vehicle wheel in 4 are to 12), vehicle bottom, side portion of vehicle purges, and is next
The service work of step provides prerequisite.Mechanical arm can reach the operation blind area that purging operating personnel cannot reach, and complete
At the work that operating personnel's difficulty operates, linear expansion can either be carried out, and can planar swing, be rotated in space.According to
It is the advantages of demand and vehicle gauge 11 of purging operation, mechanical arm is because of its own mobility and retractility, expansible and simultaneous
Care for Vehicular side body purging.The relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model, passes through movement
Robot, the especially construction of electromagnetism guiding AGV trolley are purged, blows rifle without human intervention, labor intensity is small, purges efficiency
Height, and lead is hidden, not easy to pollute and damaged, guiding principle is simple and reliable, and it is noiseless to acousto-optic convenient for control and communication,
Manufacturing cost is lower, and when purging vehicle model, block length change, the demand that can be purged according to vehicle, which expands or changes, blow
Path is swept, there is accurate positioning, flexibility is higher, advantage convenient for disassembly and assembly.
Exhausting-dusting system 4 (see Fig. 1-5) is included in purging workshop bottom and top and arranges along stock rail genesis analysis
Multisection type dust removing units；With mobile purging 32 job position of robot of the mobile purging robot 31 in the bottom and top
The air duct of variation, the corresponding dust removing units is opened and remaining is closed.The multisection type dust removing units include that multiple diameters exist
The suction inlet 40,41,42 of 100-400mm range；The exhausting-dusting system 4 further includes vacuum cleaner 43, exhaust duct 44, dedusting
Device 45.The vacuum cleaner 43 is mounted on the rear of the suction inlet 40,41,42, and the deduster 45 is mounted on rail vehicle
Purging workshop outside, be connected to by the exhaust duct 44 with the suction inlet 40,41,42.The suction inlet 40,41,
42 include the top suction inlet 40 being located on the hanger 33 of purging workshop top, positioned at the lateral of the stock rail two sides for checking hole
Suction inlet 41 and/or the bottom suction inlet 42 that hole bottom is cheated positioned at inspection.It sets and can independently open in the suction inlet 40,41,42
The multisection type butterfly valve closed, with the movement of mobile purging robot 32 of the mobile purging robot 31 in the bottom and top, accordingly
Suction inlet butterfly valve open and the butterfly valve in remaining region close.Preferably, exhausting-dusting system 4 further includes the envelope longitudinally extended
Gear 48, as shown in figure 3, be located at 10 two sides of the bottom of vehicle and top two sides, lower block, lateral suction inlet 41 erecting bed and
Between car body, it is respectively formed purging confined space between upper block, top hanger 33 and car body, prevents dust dispersion.
The relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model, passes through the layout of suction inlet
Design, especially in the stock rail two sides for checking hole and positioned at checking that cheating hole bottom all arranges array suction inlet, and with
With the movement of AGV trolley and mechanical arm in mobile purge system, opens and closes, compensate for by the way that respective butterfly valve is synchronous
The effect of cleaner unit that nonclient area is closed, loses, and strengthens the pick-up performance of workspace, meets whole purging and requires.Tool
Body, suction inlet is the multisection type butterfly valve that can be opened and closed respectively, and with the variation of job position, corresponding suction inlet is opened and remaining
It closes.Vacuum cleaner is that high power air compressor is mounted on suction inlet underface and vehicle body two sides, controls butterfly valve by PLC and opens
The opening and closing (controlling the PLC circuit plate 47 of butterfly valve in such as Fig. 4) for realizing suction inlet are closed, it is purged to play collecting mechanical arm
Dusty gas function.The sequentially open and close of suction inlet is, it can be achieved that dedusting Voice segment has been arrived on operation hot spot, so that dust
Discharge is oriented by the shortest path of planning, it is extremely effective to improve dust removing effects.Exhaust duct is divided into several independent units,
Segmentation air draft is realized, to reduce energy consumption and noise.Deduster 45 includes a vacuum cleaner 43 of bottom and a dust on top
Collector 46 moistens by waterpower parent to separate, trap dust particles, and when carrying out purging operation, negative pressure air carries dust
Gas enters the deduster connecting with the outdoor boundary of purging by exhaust duct, is filtered processing.Exhausting-dusting work flow is such as
Under: in the AGV trolley and mechanical arm work to the region in mobile purge system, control butterfly valve is opened, exhausting-dusting system
It works, generates negative pressure after vacuum cleaner work at this time, the purged dusty gas of mechanical arm is sucked into air draft by suction inlet
In pipeline, the gas for carrying dust enters the dust collection machine for purging outdoor boundary by exhaust duct, and large dust particle is by going out
Air port is filtered collection and falls into collection vessel, and pure air is directly drained from air outlet, really realizes and leaks outside without dust.
The relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model, is arranged by stock rail genesis analysis
Multisection type dust removing units construction, especially can be independently opened and closed in multisection type suction inlet multisection type butterfly valve construction, with
The movement of mobile purging robot, the butterfly valve of corresponding suction inlet is opened and the butterfly valve in remaining region is closed, and is sufficiently cooperated
The purging region job of mobile purging robot, and consider that it purges wind field, only need the suction inlet in preset range can be completed
The dust suction dedusting in the region, the cleaner unit of other non-operation areas are not involved in dust suction, reduce the environmental noise of large quantities of vacuum cleaners,
The a large amount of energy has been saved, the operating time of equipment is reduced, use cost has been reduced and improves the service life, suction inlet is sequentially opened
Closing is opened, it can be achieved that dedusting Voice segment has been arrived on operation hot spot, so that dust orients discharge, pole by the shortest path of planning
Effectively to improve dust removing effects.
The blowing method of the relative type motor intelligence purge system based on electromagnetism guiding bilateral track of the utility model, is introduced such as
Under:
Rail traffic vehicles enter the purging region in purging workshop.
AGV trolley in mobile purging robot 32 of the mobile purging robot 31 in bottom and top is along stock rail lengthwise rows
It walks, mechanical arm carries out multifreedom motion and carries out purging operation to vehicle.
While purging operation, exhausting-dusting system 4 works, when the mobile purging robot 31 in bottom and top are mobile
When purging AGV trolley and mechanical arm in robot 32 and working to a certain region, the butterfly of the suction inlet 40,41,42 in the region
Valve is controlled by PLC and is opened, remaining region butterfly valve is closed；Vacuum cleaner 43 generates negative pressure after working at this time, and mechanical arm is purged
Dusty gas afterwards is sucked in exhaust duct 44 by suction inlet 40,41,42, carry the gas of dust by exhaust duct 44 into
Enter the deduster 45 for purging outdoor boundary, large dust particle is filtered collection by air outlet and falls into collection vessel, and clean
Air is directly drained from air outlet, is realized and is leaked outside without dust.
AGV trolley and mechanical arm in mobile purging robot 32 of the mobile purging robot 31 in bottom and top continue into
The purging of row subsequent region, with the variation of job position, the butterfly valve of corresponding suction inlet 40,41,42 is sequentially opened and remaining
It closes, so that suction inlet 40,41,42 works according to sequentially unlatching/closing form, until permutation compartment, purging is finished.The row
On the one hand wind dust pelletizing system reduces energy consumption and noise by segmentation air draft, on the other hand can be achieved to arrive dedusting Voice segment
On operation hot spot, so that dust orients discharge by the shortest path of planning, it is extremely effective to improve dust removing effects.
Preferably, the suction inlet 40,41,42 includes the top suction inlet on the hanger 33 of purging workshop top
40, positioned at the lateral suction inlet 41 for the stock rail two sides for checking hole and positioned at the bottom suction inlet 42 for checking hole hole bottom.Bottom
AGV trolley in mobile purging robot 31 and lateral suction inlet 41 and bottom dust suction in the same area of mechanical arm process
Mouth 42 is opened and closed by the way that respective butterfly valve is synchronous.
Further, mobile purging robot 31 of the mobile purging robot 32 in top and bottom is above and below track longitudinal direction
Top suction inlet 40, lateral suction inlet 41 in the same area of advanced in unison, AGV trolley and mechanical arm process, bottom are inhaled
Dirt mouth 42 is opened and closed by the way that respective butterfly valve is synchronous.Alternatively, the mobile purging machine of the mobile purging robot 32 in top and bottom
Device people 31 independently advances up and down in track longitudinal direction, the lateral suction inlet 41 and bottom suction inlet of top suction inlet 40 and lower section
42 butterfly valve independently opens and closes mutually.The mobile purging robot 31 in two bottoms can move synchronously in a symmetrical manner,
It can be purged respectively from headstock and the tailstock to centre purging or from centre to both ends.
The utility model based on electromagnetism guiding bilateral track relative type motor intelligence purge system, to vehicle purge system into
It has gone rational design, rational deployment has been carried out to purging library, has quickly and efficiently removed the dust of vehicle, has been improved in purging library
Operating environment, realize purging operation intelligence.Main power source of the utility model using compressed air as purging,
Two artificial intelligence blowing mechanisms are continuously purged from vehicle one end to the other end, and comprehensive, more for the labyrinth at vehicle bottom
Angle emphasis purging.Can sweeper bottom relevant device surface dust accumulation, greasy dirt, rusty stain etc.；Cleanable each component mounting portion position, it is full
Sufficient next step visual examination, component installation requirement；Exhausting-dusting system can be clear in real time by the dust dirt generated after surface treatment
It manages and recycles, qualified discharge standard avoids causing secondary pollution to environment.
As it will be easily appreciated by one skilled in the art that the above is only the preferred embodiment of the utility model only, not
To limit the utility model, any modification made within the spirit and principle of the present invention, equivalent replacement and change
Into etc., it should be included within the scope of protection of this utility model.
Claims (8)
1. a kind of relative type motor intelligence purge system based on electromagnetism guiding bilateral track, it is characterised in that: including air feed system
(1), mobile purge system (3) and exhausting-dusting system (4)；
The mobile purge system (3) includes mobile purging robot (32) of mobile purging robot (31) in bottom and top, institute
State the stock rail two sides that mobile purging robot (31) in bottom walks in rail traffic vehicles sweeper spoke-like inspection hole, institute
It states mobile purging robot (32) in top and walks in rail traffic vehicles purging workshop top, car roof area；
The mobile purge system (3) includes at least mobile purging robot (31) in two bottoms, is located at track friendship
Be open to traffic a stock rail two sides in sweeper spoke-like inspection hole；Also include at least the mobile purging robot in the top
(32)；
Mobile purging robot (32) of mobile purging robot (31) in the bottom and top includes movable mechanism and execution
Mechanism；The movable mechanism of mobile purging robot (31) in the bottom includes electromagnetism guiding AGV trolley, cheats vehicle along checking
Preset electromagnetism guiding wire rope (34) traveling in track two sides；The movable mechanism of mobile purging robot (32) in the top
Including inverted AGV trolley, it is connected by trapped orbit with the hanger (33) of purging workshop top；Executing agency all includes mostly certainly
By degree mechanical arm；
The exhausting-dusting system (4) is respectively connected to mobile purging robot (31) in the bottom by pipeline and top is mobile
Purge the operating area of robot (32)；
The air feed system (1) passes through the mobile purging machine of mobile purging robot (31) of flexible duct and the bottom and top
People (32) connection, provides pressure-air for it.
2. the relative type motor intelligence purge system as described in claim 1 based on electromagnetism guiding bilateral track, it is characterised in that:
The exhausting-dusting system (4) includes the multisection type arranged in purging workshop bottom and top along stock rail genesis analysis
Dust removing units；With the change of mobile purging robot (32) job position of mobile purging robot (31) in the bottom and top
Change, the air duct of the corresponding dust removing units is opened and remaining is closed.
3. the relative type motor intelligence purge system as claimed in claim 2 based on electromagnetism guiding bilateral track, it is characterised in that:
The AGV trolley of mobile purging robot (32) of mobile purging robot (31) in the bottom and top includes car body
(315), Multi-freedom-degreemanipulator manipulator arm be arranged on car body (315) and including sequentially connected large arm (314), forearm (313) with
And high-pressure blast knife (311) and industrial camera (312) in forearm (313) front end are set, for vehicle part, vehicle bottom, vehicle
Side, vehicle roof carry out purging and Image Acquisition.
4. the relative type motor intelligence purge system as claimed in claim 3 based on electromagnetism guiding bilateral track, it is characterised in that:
The multisection type dust removing units include multiple suction inlets (40,41,42)；The exhausting-dusting system (4) further includes dust suction
Machine (43), exhaust duct (44), deduster (45)；
The vacuum cleaner (43) is mounted on the rear of the suction inlet (40,41,42), and the deduster (45) is mounted on track friendship
Be open to traffic an outside in purging workshop, is connected to by the exhaust duct (44) with the suction inlet (40,41,42).
5. the relative type motor intelligence purge system as claimed in claim 4 based on electromagnetism guiding bilateral track, it is characterised in that:
The suction inlet (40,41,42) includes the top suction inlet (40) being located on the hanger (33) of purging workshop top, is located at
Check the lateral suction inlet (41) of the stock rail two sides in hole and/or positioned at the bottom suction inlet (42) for checking hole hole bottom.
6. the relative type motor intelligence purge system as claimed in claim 5 based on electromagnetism guiding bilateral track, it is characterised in that:
The multisection type butterfly valve that can be independently opened and closed is set in the suction inlet (40,41,42), with the mobile purging machine in the bottom
The movement of mobile purging robot (32) of device people (31) and top, the butterfly valve of corresponding suction inlet are opened and the butterfly valve in remaining region
It closes.
7. the relative type motor intelligence purge system as described in claim 1 based on electromagnetism guiding bilateral track, it is characterised in that:
The air feed system (1) includes air compressor, air dryer, total cylinder, main reservoir pipe road, pressure switch, safety
Valve；
Wherein the mechanical energy of prime mover is converted into gas pressure energy by air compressor, provides compressed air；
Air dryer is used to remove the objectionable impurities in compressed air including grease, moisture, dust；
Total cylinder is the pressure vessel for storing vehicle purging and using compressed air；
Pressure switch is mounted in main reservoir pipe road, and for detecting total cylinder pressure, total wind pressure force signal is converted to air pressure
The switching signal of contracting machine control circuit, to control the start and stop of air compressor machine；
Safety valve is used to protect the safety of air feed system according to operating pressure automatic open close.
8. the relative type motor intelligence purge system as described in claim 1 based on electromagnetism guiding bilateral track, it is characterised in that:
Pilot frequency, the electromagnetism guiding of mobile purging robot (31) in the bottom are loaded in electromagnetism guiding wire rope (34)
AGV trolley passes through the guiding identified to realize AGV to pilot frequency；
If vehicle model to be purged, block length change, electromagnetism guiding wire rope (34) can pass through length and side
To variation come expand or change purging path.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109733334A (en) * | 2019-02-28 | 2019-05-10 | 中铁第四勘察设计院集团有限公司 | A kind of relative type motor intelligence purge system and method based on electromagnetism guiding bilateral track |
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2019
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109733334A (en) * | 2019-02-28 | 2019-05-10 | 中铁第四勘察设计院集团有限公司 | A kind of relative type motor intelligence purge system and method based on electromagnetism guiding bilateral track |
| CN109733334B (en) * | 2019-02-28 | 2024-03-15 | 中铁第四勘察设计院集团有限公司 | Relative intelligent purging system and method based on electromagnetic guide double-side rails |
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