CN209632496U - One kind dialling key row seat full automatic assembly machine - Google Patents
One kind dialling key row seat full automatic assembly machine Download PDFInfo
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- CN209632496U CN209632496U CN201822215556.9U CN201822215556U CN209632496U CN 209632496 U CN209632496 U CN 209632496U CN 201822215556 U CN201822215556 U CN 201822215556U CN 209632496 U CN209632496 U CN 209632496U
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- Prior art keywords
- key
- seat
- cover board
- copper strips
- dialling
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 93
- 229910052802 copper Inorganic materials 0.000 claims abstract description 93
- 239000010949 copper Substances 0.000 claims abstract description 93
- 238000001514 detection method Methods 0.000 claims abstract description 45
- 238000003466 welding Methods 0.000 claims abstract description 40
- 230000007547 defect Effects 0.000 claims abstract description 26
- 239000002699 waste material Substances 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 238000012546 transfer Methods 0.000 claims description 38
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 17
- 238000005520 cutting process Methods 0.000 claims description 13
- 210000004907 gland Anatomy 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 5
- 238000005476 soldering Methods 0.000 claims description 5
- 238000005286 illumination Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 238000012797 qualification Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
One kind dialling key row seat full automatic assembly machine, including subtable, big workbench and the control device for controlling this group of key row seat full automatic assembly machine, big workbench is equipped with rotating circular disc and fixed disc, and fixed disc is located at the top of rotating circular disc, and rotating circular disc being capable of cycle rotation by motor driven；Cover board feed mechanism is successively equipped with around rotating circular disc, group key cuts mounting mechanism, defect ware rejecting mechanism, stitch seat feeding mechanism, stitch seat vision-based detection mechanism, ultrasonic welding institution, finished product discharging mechanism；Subtable is equipped with and successively dials key feeding mechanism, dials key copper strips vision-based detection mechanism and dial key waste material rejecting mechanism；Fixed disc is equipped with Chui Xie mechanism and dials key cover board vision-based detection mechanism；Rotating circular disc is equipped with disk tooling.The charging for dialling key row seat, detection, rejecting substandard products that the utility model realizes full-automation using automated mechanical are expected more, assembly and welding function, reduction working space save cost, increase productivity.
Description
Technical field
The utility model relates to one kind to dial key row seat full automatic assembly machine.
Background technique
Key row seat is dialled to be made of cover board, stitch seat, group key.When production, the raw material for dialling key are to dial key copper strips, need to dial
Key is removed from group key copper strips and is then fitted in cover board, then will carry out welding formation equipped with the cover board and stitch seat for dialling key
Finished product dials key row seat.Meanwhile needing to carry out repeated detection in process of production and rejecting underproof components, it is secondary to reduce
Product rate.
In existing technology, above-mentioned production process mostly using above-mentioned operation is accomplished manually, needs multiple employee Duo Tai
Equipment carries out detection assembly, takes time and effort, and cost is larger, and artificial detection error rate is high, causes the consistency of product poor,
Qualification rate is not also high.
Utility model content
In order to overcome the above-mentioned deficiency of the prior art, the utility model provides a kind of group of key row seat full automatic assembly machine.
The technical scheme in the invention for solving the technical problem is: one kind dialling key row seat full automatic assembly machine, including small
Workbench, big workbench and the control device for controlling this group of key row seat full automatic assembly machine, the big workbench, which is equipped with, to be turned
Dynamic disk and fixed disc, the fixed disc are located at the top of the rotating circular disc, and the rotating circular disc is driven by motor
Kinetic energy reaches cycle rotation；
Cover board feed mechanism is successively equipped with around the rotating circular disc, group key cuts mounting mechanism, defect ware rejecting machine
Structure, stitch seat feeding mechanism, stitch seat vision-based detection mechanism, ultrasonic welding institution, finished product discharging mechanism；
The subtable is equipped with and successively dials key feeding mechanism, dials key copper strips vision-based detection mechanism and dial key and give up
Expect rejecting mechanism, the subtable, which is arranged in, dials the side that key cuts mounting mechanism；
The fixed disc is equipped with Chui Xie mechanism and dials key cover board vision-based detection mechanism, and the Chui Xie mechanism is located at
The key of dialling is cut between mounting mechanism and defect ware rejecting mechanism, and group key cover board vision-based detection mechanism is arranged in described
The side of defect ware rejecting mechanism；
The rotating circular disc is equipped with several disk toolings；
The cover board feed mechanism includes the cover board charging that cover board feeds vibrating disk, is connected to cover board charging vibrating disk
The positive and negative material detection device of road, cover board, cover board movement and transfer and cover board feeding pushing meanss；
It is described dial key feeding mechanism include dial key copper strips charging tray, dial key copper tape guide bar, dial key copper strips feeding track seat,
And the first mobile power plate of key copper strips is dialled for driving by motor-driven；
It is described dial key copper strips vision-based detection mechanism include towards the first light source for dialling the setting of key copper strips and several the
One vision-based detection camera, the First look detect camera from multiple angular illuminations and detect group key copper strips；
The key waste material rejecting mechanism of dialling includes positioned at the first support frame, the setting for dialling key copper strips feeding track seat side
On the first support frame and by cylinder drive first lifting seat, be arranged in first lifting seat dial key waste material reject blade,
It is arranged in and dials dialling key rejecting pedestal, rejecting the waste material discharge channel and dial key waste material that pedestal is connect with group key for key copper strips lower end
Case；
The key of dialling cuts mounting mechanism including dialling key copper strips rewinding track seat, being dialled key copper strips for driving by motor-driven
Mobile the second power plate, positioned at dialling the second support frame of key copper strips rewinding track seat side, be arranged on the second support frame simultaneously
By cylinder drive the second lifting seat, be arranged on the second lifting seat and be located at dial key copper strips above dial key crush-cutting blade, set
It sets on the second support frame and is located at the crush-cutting die holder dialled below key copper strips, and the crush-cutting die holder is being located at disk tooling just
Top；
The Chui Xie mechanism includes that blowing bits bracket, being arranged in blow and blow bits gas on bits bracket on fixed disc is arranged in
Cylinder, with blow bits cylinder connect and towards disk tooling blow bits manage；
The key cover board vision-based detection mechanism of dialling includes the first fixed frame being arranged on fixed disc, is set in first
On fixed frame and towards the second light source of disk tooling and the second vision-based detection camera；
The defect ware rejecting mechanism includes defect ware discharge channel, is connected to defect ware discharge channel defect ware hopper,
The fixation bracket of defect ware discharge channel side is set, is arranged on fixed bracket and by the rejecting bar that cylinder drives, it is described residual
Substandard products discharge channel offers feed inlet close to the side for rejecting bar；
The stitch seat feeding mechanism include stitch seat charging tray, stitch seat guide rod, stitch seat feeding track seat and
By the motor-driven third power plate for driving stitch seat mobile；
The stitch seat vision-based detection mechanism includes the second fixed frame, is set on the second fixed frame and towards stitch seat
The third light source of feeding track seat and the third vision-based detection camera below stitch seat feeding track seat；
The ultrasonic welding institution include dial key cover board in swivel base, dial key cover board transfer device, welding pedestal and
Ultrasonic welding machine on big workbench is set, and the soldering opening of the ultrasonic welding machine is located at the upper of the welding pedestal
Side；
The finished product discharging mechanism includes finished product charging tray, finished product guide rod and aligns with stitch seat feeding track seat
Finished product rewinding track seat.
Preferably, the cover board is mobile and transfer successively includes the transverse shifting seat driven by cylinder, by electricity
Machine driving longitudinal push rod, by motor-driven turntable, by cylinder drive lateral push rod, by cylinder drive longitudinal movement
, cover board card slot compatible with cover board, the cross are offered on the transverse shifting seat, turntable and longitudinal movement seat
Cover board card slot on Mobile base is docked with the cover board feed channel；
In use, the cover board in cover board feed channel enters in the cover board card slot on transverse shifting seat, transverse shifting seat is horizontal
It moves and is docked with turntable, the cover board on transverse shifting seat is pushed into the cover board card slot on turntable by longitudinal push rod starting, turntable
Starting turns to 90 degree so that the direction of cover board is by being longitudinally converted into transverse direction, and then the cover board on turntable is pushed by lateral push rod starting
In cover board card slot on to Zhongxiang City's Mobile base, then vertically moves seat and move forward and docked with the disk tooling in rotating circular disc, most
The cover board vertically moved on seat is pushed into disk tooling by back shroud feeding pushing meanss.
Preferably, the cover board feeding pushing meanss include a sliding rail, are slidably installed on sliding rail and driven by cylinder
Slide is arranged on slide and by the third lifting seat of cylinder driving and the promotion shifting block being arranged on third lifting seat.
Preferably, it further includes dialling the surplus material recyclable device of key copper strips that group key, which cuts mounting mechanism, described dials key copper strips
Surplus material recyclable device includes being arranged in dial dialling key copper strips discharge channel, being arranged on big workbench for key copper strips rewinding track seat end
And the copper strips scrap collecting tank docked with group key copper strips discharge channel, and setting are dialling key copper strips rewinding track seat end and are being bullied
Key copper strips cutter blades are dialled in cylinder driving.
Preferably, dial swivel base and the welding pedestal in key cover board is driven by cylinder can vertically move respectively, and
Dial swivel base and the welding pedestal in key cover board offers and dials compatible group of key cover board transfer tank of key cover board；
The described key cover board transfer device of dialling includes for shifting bracket, transfer bracket side being arranged in and is driven by cylinder
One transfer driving lever, the second transfer driving lever that the transfer bracket other side is set and is driven by cylinder；
It dials swivel base in key cover board in use, described and moves forward and docked with the disk tooling in rotating circular disc, described the
Key cover board of dialling in disk tooling is simultaneously pushed dialling in key cover board transfer tank on swivel base in key cover board by one transfer driving lever starting,
Then it dials swivel base in key cover board to retreat and dock with welding pedestal, then the second transfer driving lever starts and dials in key cover board
Key cover board of dialling on swivel base pushes dialling in key cover board transfer tank on welding pedestal, then welds pedestal and retreats to ultrasonic bonding
The lower section of the soldering opening of machine waits ultrasonic welding machine to carry out welding.
Preferably, the disk tooling includes tooling base and two pieces of tooling pressures that tooling base upper end is arranged in
It covers, cover plate frock slot compatible with cover board is offered on the tooling base, the tooling gland is located at described
The inner wall of the left and right sides of cover plate frock slot, the tooling gland is convexly equipped with limit flanging inwardly.
The utility model has the beneficial effects that: using automated mechanical realize it is full-automatic dial key row seat into
Substandard products mostly material, assembly and welding function are rejected in material, detection, reduce working space, are saved a large amount of artificial and are produced into
This, greatly improves productivity, the consistency and qualification rate of product are effectively promoted.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of the utility model cover plate feed mechanism.
Fig. 3 is the structural schematic diagram in the utility model on subtable.
Fig. 4 is the structural schematic diagram dialled key in the utility model and cut mounting mechanism.
Fig. 5 is the structural schematic diagram of the utility model Zhong Chuixie mechanism.
Fig. 6 is the structural schematic diagram that key cover board vision-based detection mechanism is dialled in the utility model.
Fig. 7 is the structural schematic diagram that key waste material rejecting mechanism is dialled in the utility model.
Fig. 8 is the structural schematic diagram of ultrasonic welding institution in the utility model.
Fig. 9 is the structural schematic diagram of the utility model cover plate feeding pushing meanss.
Figure 10 is the structural schematic diagram that key cover board transfer device is dialled in the utility model.
Figure 11 is the structural schematic diagram of disk tooling in the utility model.
Figure 12 is the structural schematic diagram of stitch seat.
Figure 13 is the structural schematic diagram for dialling key copper strips.
Figure 14 is the structural schematic diagram of cover board.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
Referring to Fig.1~Figure 14, one kind dialling key row seat full automatic assembly machine, including subtable 1, big workbench 2 and control
The control device 3 of this group of key row seat full automatic assembly machine, the big workbench 2 are equipped with rotating circular disc 4 and fixed disc 5,
The fixed disc 5 is located at the top of the rotating circular disc 4, and the rotating circular disc 4 being capable of cycle rotation by motor driven；
Cover board feed mechanism 6 is successively equipped with around the rotating circular disc 4, group key cuts mounting mechanism 7, defect ware is rejected
Mechanism 8, stitch seat feeding mechanism, stitch seat vision-based detection mechanism 10, ultrasonic welding institution 11, finished product discharging mechanism；
The subtable 1 is equipped with and successively dials key feeding mechanism 13, dials key copper strips vision-based detection mechanism 14 and dial
Key waste material rejecting mechanism 15, the subtable 1, which is arranged in, dials the side that key cuts mounting mechanism 7；
The fixed disc 5 is equipped with Chui Xie mechanism 16 and dials key cover board vision-based detection mechanism 17, and described blows bits machine
Structure 16 is located at the key of dialling and cuts between mounting mechanism 7 and defect ware rejecting mechanism 8, and described dials key cover board vision-based detection mechanism 17
The side of the defect ware rejecting mechanism 8 is set；
The rotating circular disc 4 is equipped with several disk toolings 18；
The cover board feed mechanism 6 includes the cover board that cover board feeds vibrating disk 19, is connected to cover board charging vibrating disk 19
The positive and negative material detection device 21 of feed channel 20, cover board, cover board movement and transfer and cover board feeding pushing meanss 22；
The key feeding mechanism 13 of dialling includes dialling key copper strips charging tray 23, dialling key copper tape guide bar 24, dial the feeding of key copper strips
Railroad shoe 25 and by it is motor-driven for drives dial key copper strips 86 move the first power plate 26；
The described key copper strips vision-based detection mechanism 14 of dialling includes towards the first light source 27 of dialling the setting of key copper strips and several
A First look detects camera 28, and the First look detects camera 28 from multiple angular illuminations and detects group key copper strips
86；
The key waste material rejecting mechanism 15 of dialling includes positioned at the first support frame for dialling 25 side of key copper strips feeding track seat
29, it is arranged on the first support frame 29 and by the first lifting seat 30 of cylinder driving, group key being arranged in first lifting seat 30
Waste material rejecting blade 31, the key of dialling that group 86 lower end of key copper strips is arranged in reject pedestal 32, give up with what group key rejecting pedestal 32 was connect
Expect discharge channel 33 and dial key ash can 34, described dialling offers waste material blanking hole on key rejecting pedestal 32, the waste material blanking
Hole is connected to waste material discharge channel 33；
The key of dialling cuts mounting mechanism 7 including dialling key copper strips rewinding track seat 35, being dialled key for driving by motor-driven
The second mobile power plate 36 of copper strips 86, positioned at dialling the second support frame 37 of 35 side of key copper strips rewinding track seat, setting the
On the second lifting seat 38 and it is located on group key copper strips 86 on two support frames 37 and by the second lifting seat 38 of cylinder driving, setting
Side dials key crush-cutting blade 39, is arranged on the second support frame 37 and is located at the crush-cutting die holder 40 dialled below key copper strips 86, and institute
The crush-cutting die holder 40 stated is located at the surface of disk tooling 18；
The Chui Xie mechanism 16 includes being arranged on fixed disc 5 to blow bits bracket 41, setting on blowing bits bracket 41
Blow bits cylinder 42, with blow bits cylinder 42 connect and towards disk tooling 18 blow consider to be worth doing pipe 43；
The key cover board vision-based detection mechanism 17 of dialling includes the first fixed frame 44 being arranged on fixed disc 5, is arranged
On the first fixed frame 44 and towards the second light source of disk tooling 18 45 and the second vision-based detection camera 46；
The defect ware that the defect ware rejecting mechanism 8 includes defect ware discharge channel 47, is connected to defect ware discharge channel 47
Hopper 48, is arranged on fixed bracket 49 and by cylinder driving the fixation bracket 49 that 47 side of defect ware discharge channel is arranged in
Bar 50 is rejected, the defect ware discharge channel 47 offers feed inlet 51 close to the side for rejecting bar 50；
The stitch seat feeding mechanism includes stitch seat charging tray 52, stitch seat guide rod 53, stitch seat feeding track seat
9 and by the motor-driven third power plate 54 for driving stitch seat 85 mobile；
The stitch seat vision-based detection mechanism 10 includes the second fixed frame 55, is set on the second fixed frame 55 and direction
The third light source 56 of stitch seat feeding track seat 9 and the third vision-based detection camera shooting below stitch seat feeding track seat 9
First 57；
The ultrasonic welding institution 11 includes dialling swivel base 58 in key cover board, dialling key cover board transfer device 12, welding bottom
Seat 59 and the ultrasonic welding machine 60 being arranged on big workbench 2, the soldering opening of the ultrasonic welding machine 60 are located at institute
State the top of welding pedestal 59；
The finished product discharging mechanism include finished product charging tray 61, finished product guide rod 62 and with stitch seat feeding track seat 9
The finished product rewinding track seat 63 of contraposition.
Since cover board 88 is in long strip, in longitudinal when charging, with cover board feed mechanism 6 with respect in the disk tooling 18 of position
Cover plate frock slot is in lateral, therefore cover board feed mechanism 6 should also realize the turning function of cover board 88.
In order to realize the steering of cover board 88, in the present embodiment, the cover board is mobile and transfer successively includes being bullied
Cylinder driving transverse shifting seat 64, by motor-driven longitudinal push rod 65, by motor-driven turntable 66, by cylinder drive cross
It is equal on the transverse shifting seat 64, turntable 66 and longitudinal movement seat 68 to push rod 67, the longitudinal movement seat 68 driven by cylinder
Cover board card slot 69 compatible with cover board 88 is offered, the cover board card slot 69 on the transverse shifting seat 64 and the cover board
Feed channel 20 docks.
In use, the cover board 88 in cover board feed channel 20 enters in the cover board card slot 69 on transverse shifting seat 64, laterally
Mobile base 64 is traversing and docks with turntable 66, and the cover board 88 on transverse shifting seat 64 is pushed into turntable 66 by the starting of longitudinal push rod 65
On cover board card slot 69 in, turntable 66 starting turn to 90 degree so that the direction of cover board 88 by being longitudinally converted into transverse direction, then transverse direction
Cover board 88 on turntable 66 is pushed into the cover board card slot 69 on longitudinal movement seat by the starting of push rod 67, then vertically moves seat 68
It moves forward and is docked with the disk tooling 18 in rotating circular disc 4, last cover board feeding pushing meanss 22 will vertically move on seat 68
Cover board 88 is pushed into disk tooling 18.
In the present embodiment, the cover board feeding pushing meanss 22 include a sliding rail 70, are slidably installed on sliding rail 70 and are bullied
Cylinder driving slide 71, be arranged on slide 71 and by cylinder drive third lifting seat 72 and be arranged in third lifting seat
Promotion shifting block 73 on 72.Using the structure of the cover board feeding pushing meanss 22 provided in the present embodiment, it can be realized promotion and dial
Block 73 moving horizontally and vertically moving, and eliminates and pushes shifting block 73 and cover board movement and the interference of transfer, it is ensured that pushes and dial
Cover board 88 can be swimmingly transferred in disk tooling 18 by block 73 from longitudinal movement seat 68.
In the present embodiment, it further includes dialling the surplus material recyclable device of key copper strips that group key, which cuts mounting mechanism 7, and described dials key copper
The surplus material recyclable device of band includes being arranged in dial dialling key copper strips discharge channel 74, being arranged in big work for 35 end of key copper strips rewinding track seat
Make the copper strips scrap collecting tank 75 docked on platform 2 and with group key copper strips discharge channel 74, and key copper strips rewinding track is being dialled in setting
Key copper strips cutter blades 76 simultaneously are dialled by cylinder driving in 35 ends of seat.It dials key copper strips 86 and dials key crush-cutting when by crush-cutting die holder 40
Therein group of key 87 is just cut off separation by blade 39, and then the surplus material of copper strips, which continues on, dials the advance of key copper strips rewinding track seat 35.
Mounting mechanism 7 is cut using provided in this embodiment group of key, copper strips is received in the lifting that key copper strips cutter blades 76 can be dialled by control
Expect the surplus material cutting of the copper strips of track end, it is facilitated to enter in copper strips scrap collecting tank 75 along key copper strips discharge channel 74 is dialled.
Convenient for accepting for later period waste material, and make scene cleaner and tidier.
In the present embodiment, dial swivel base 58 and the welding pedestal 59 in key cover board are driven by cylinder can longitudinally move respectively
Dynamic and described dial swivel base 58 and welding pedestal 59 in key cover board offers and dials the compatible group of key cover board transfer of key cover board
Slot 77；
The key cover board transfer device 12 of dialling includes transfer bracket 78, setting in transfer 78 side of bracket and is driven by cylinder
The second transfer driving lever 80 that dynamic first shifts driving lever 79, transfer 78 other side of bracket is arranged in and driven by cylinder；
In use, the swivel base 58 in key cover board of dialling moves forward and docks with the disk tooling 18 in rotating circular disc 4, it is described
The first transfer driving lever 79 starting and the key cover board of dialling in disk tooling 18 is pushed into key cover board group key lid on swivel base 58
In plate transfer tank 77, then dials swivel base 58 in key cover board and retreat and docked with welding pedestal 59, then second transfer is dialled
Bar 80 starts and the key cover board of dialling dialled in key cover board on swivel base 58 pushes dialling in key cover board transfer tank 77 on welding pedestal 59, so
Welding pedestal 59 is retreated to the lower section of the soldering opening of ultrasonic welding machine 60 afterwards, and ultrasonic welding machine 60 is waited to carry out Welder
Make.
In the present embodiment, the disk tooling 18 includes tooling base 81 and is arranged in two pieces of 81 upper end of tooling base
Tooling gland 82 offers cover plate frock slot 83 compatible with cover board 88, the tooling pressure on the tooling base 81
Lid 82 is located at the left and right sides of the cover plate frock slot 83, and the inner wall of the tooling gland 82 is convexly equipped with limit inwardly
Flanging 84.Using the structure of disk tooling 18 in the present embodiment, convenient for effectively being limited components such as being packed into cover board 88 therein
Position and the effect for stablizing transmission.
The utility model provide it is a kind of dial key row seat full automatic assembly machine, when production, has follow steps:
(1) a large amount of cover board 88 is put into cover board charging vibrating disk 19 by staff, and cover board 88 is fed by cover board
Road 20 enters in cover board movement and transfer, and then cover board 88 passes through cover board movement and the effect of transfer is realized and turned to
And locomotive function, then the positive and negative material detection device 21 of cover board carries out positive and negative detection to cover board 88, detects unqualified 3 meeting of control device
It alarms and arrestment is run, restarting after waiting staff's debugging to complete, then pass through cover board feeding pushing meanss 22
Cover board 88 is moved in the disk tooling 18 of rotating circular disc 4；
(2) it is generally discoid to dial key copper strips charging tray 23, staff will dial key copper strips raw material and be placed on group key copper strips material
On disk 23, charging is realized by dialling key copper strips feeding mechanism.First look testing agency is first passed through when production to be sent to key copper strips is dialled
Material railroad shoe 25 on dial key copper strips 86 detected, if detect dial key 87 deform or with other flaws if pass through dial
Key waste material rejecting mechanism 15 will dial key 87 and cut and reject from group key copper strips 86, remaining qualified key copper strips 86 of dialling continues forward
Conveying；
(3) cover board 88 and dial key copper strips charging tray 23 simultaneously be transported to dial key cut at mounting mechanism 7, dial key crush-cutting blade 39 will dial
Key 87 cuts and pushes down on from group key copper strips 86, is directly fitted in cover board 88 so that dialling key 87, while eliminating and dialling key
Residual copper band after 87 is recycled by dialling the surplus material recyclable device of key copper strips；
(4) disk tooling 18 is rotated together with the cover board 88 for dialling key 87 is equipped with, and is blown when considering mechanism 16 to be worth doing through over-blowing
Bits processing, so that product surface is cleaner；
(5) disk tooling 18 is continued to rotate with the cover board 88 for dialling key 87 is equipped with, by dialling key cover board vision testing machine
When structure 17 to be equipped with dial key 87 cover board 88 carry out comprehensive vision-based detection, if it is detected that below standard product then pass through it is residual
Bad part eject mechanism 8 is rejected, it is ensured that the qualification rate of finished product；
(6) stitch seat charging tray 52 is generally discoid, and 85 raw material of stitch seat is placed on stitch seat charging tray 52 by staff
On, it is realized and is fed by stitch seat feeding mechanism.Stitch seat vision-based detection mechanism 10 is first passed through when production to stitch seat feeding rail
Stitch seat 85 on road seat 9 is detected, the alarm latency work if detecting that stitch seat 85 deforms or has other flaws
Make personnel's processing, continues to be fed forward if no problem；
(7) key cover board is dialled by dialling swivel base 58 and the effect for dialling key cover board transfer device 12 in key cover board, from disk tooling
18 be transferred to welding pedestal 59 in, then weld pedestal 59 be moved to the stitch seat 85 on stitch seat feeding track seat 9 just under
Side is welded together by ultrasonic welding machine 60 by stitch seat 85 and equipped with the cover board 88 for dialling key 87, and form finished product dials key
Arrange seat；
(8) the key row seat of dialling of finished product is collected in finished product charging tray 61 by finished product discharging mechanism, staff is waited to receive
It takes.
Claims (6)
1. one kind dials key row seat full automatic assembly machine, it is characterised in that: including subtable, big workbench and control this group of key row
The control device of seat full automatic assembly machine, the big workbench are equipped with rotating circular disc and fixed disc, the fixed circle
Disk is located at the top of the rotating circular disc, and the rotating circular disc being capable of cycle rotation by motor driven；
Cover board feed mechanism is successively equipped with around the rotating circular disc, group key cuts mounting mechanism, defect ware rejecting mechanism, needle
Pedestal feeding mechanism, stitch seat vision-based detection mechanism, ultrasonic welding institution, finished product discharging mechanism；
The subtable is equipped with and successively dials key feeding mechanism, dials key copper strips vision-based detection mechanism and dial key waste material and pick
Except mechanism, the subtable, which is arranged in, dials the side that key cuts mounting mechanism；
The fixed disc is equipped with Chui Xie mechanism and dials key cover board vision-based detection mechanism, and the Chui Xie mechanism is located at described
Key of dialling cut between mounting mechanism and defect ware rejecting mechanism, it is described dial key cover board vision-based detection mechanism be arranged in it is described inferior
The side of product rejecting mechanism；
The rotating circular disc is equipped with several disk toolings；
The cover board feed mechanism includes cover board charging vibrating disk, the cover board feed channel being connected to cover board charging vibrating disk, covers
The positive and negative material detection device of plate, cover board movement and transfer and cover board feeding pushing meanss；
It is described dial key feeding mechanism include dial key copper strips charging tray, dial key copper tape guide bar, dial key copper strips feeding track seat and
The first mobile power plate of key copper strips is dialled for driving by motor-driven；
The key copper strips vision-based detection mechanism of dialling includes towards the first light source for dialling the setting of key copper strips and several first views
Feel that detection camera, the First look detect camera from multiple angular illuminations and detect group key copper strips；
The described key waste material rejecting mechanism of dialling includes positioned at dialling the first support frame of key copper strips feeding track seat side, setting the
Blade, setting are rejected on one support frame and by the first lifting seat of cylinder driving, the key waste material of dialling being arranged in first lifting seat
Pedestal, the waste material discharge channel connecting with group key rejecting pedestal are rejected in group key for dialling key copper strips lower end and dial key ash can；
The key of dialling cuts mounting mechanism including dialling key copper strips rewinding track seat, being dialled the movement of key copper strips for driving by motor-driven
The second power plate, positioned at dialling the second support frame of key copper strips rewinding track seat side, be arranged and on the second support frame and be bullied
Second lifting seat of cylinder driving, group key crush-cutting blade for being arranged on the second lifting seat and being located above group key copper strips, setting exist
On second support frame and be located at dial key copper strips below crush-cutting die holder, and the crush-cutting die holder be located at disk tooling just on
Side；
The Chui Xie mechanism include be arranged on fixed disc blowing bits bracket, be arranged in blow bits bracket on blowing bits cylinder,
With blow bits cylinder connect and towards disk tooling blow bits manage；
The key cover board vision-based detection mechanism of dialling includes the first fixed frame being arranged on fixed disc, is set in the first fixation
On frame and towards the second light source of disk tooling and the second vision-based detection camera；
The defect ware rejecting mechanism includes defect ware discharge channel, is connected to defect ware discharge channel defect ware hopper, setting
Defect ware discharge channel side fixation bracket, be arranged on fixed bracket and by the rejecting bar that cylinder drives, the defect ware
Discharge channel offers feed inlet close to the side for rejecting bar；
The stitch seat feeding mechanism includes stitch seat charging tray, stitch seat guide rod, stitch seat feeding track seat and by electricity
The third power plate for driving stitch seat mobile of machine driving；
The stitch seat vision-based detection mechanism includes the second fixed frame, is set on the second fixed frame and towards stitch seat feeding
The third light source of railroad shoe and the third vision-based detection camera below stitch seat feeding track seat；
The ultrasonic welding institution includes dialling swivel base in key cover board, dialling key cover board transfer device, welding pedestal and setting
Ultrasonic welding machine on big workbench, the soldering opening of the ultrasonic welding machine are located at the top of the welding pedestal；
The finished product discharging mechanism include finished product charging tray, finished product guide rod and with stitch seat feeding track seat contraposition at
Product rewinding track seat.
2. according to claim 1 group of key row seat full automatic assembly machine, it is characterised in that: the cover board is mobile and turns to
Device successively include by cylinder drive transverse shifting seat, by motor-driven longitudinal push rod, by motor-driven turntable, be bullied
Cylinder driving lateral push rod, by cylinder drive longitudinal movement seat, the transverse shifting seat, turntable and longitudinal movement seat on it is equal
Cover board card slot compatible with cover board is offered, the cover board card slot on the transverse shifting seat and the cover board feed channel pair
It connects.
3. according to claim 1 group of key row seat full automatic assembly machine, it is characterised in that: the cover board feeding pushes dress
It sets including a sliding rail, be slidably installed on sliding rail and by the slide of cylinder driving, the third liter for being arranged on slide and being driven by cylinder
Drop seat and the promotion shifting block being arranged on third lifting seat.
4. according to claim 1 group of key row seat full automatic assembly machine, it is characterised in that: the key of dialling cuts mounting mechanism also
Including dialling the surplus material recyclable device of key copper strips, the surplus material recyclable device of key copper strips of dialling includes that key copper strips rewinding track is being dialled in setting
The copper strips garbage collection for dialling key copper strips discharge channel, being arranged on big workbench and being docked with group key copper strips discharge channel of seat end
Case, and be arranged in and dial key copper strips rewinding track seat end and dialled key copper strips cutter blades by cylinder driving.
5. according to claim 1 group of key row seat full automatic assembly machine, it is characterised in that: described dials swivel base in key cover board
It can be vertically moved by cylinder driving respectively with welding pedestal, and dial swivel base and the welding pedestal in key cover board offers
With group compatible group of key cover board transfer tank of key cover board；
The key cover board transfer device of dialling includes first turn for shifting bracket, transfer bracket side being arranged in and is driven by cylinder
The the second transfer driving lever for moving driving lever, the transfer bracket other side being set and driven by cylinder.
6. according to claim 1 group of key row seat full automatic assembly machine, it is characterised in that: the disk tooling includes work
It fills pedestal and two pieces of tooling glands of tooling base upper end is set, offered on the tooling base compatible with cover board
Cover plate frock slot, the tooling gland are located at the left and right sides of the cover plate frock slot, the inner wall of the tooling gland
It is convexly equipped with limit flanging inwardly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822215556.9U CN209632496U (en) | 2018-12-27 | 2018-12-27 | One kind dialling key row seat full automatic assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822215556.9U CN209632496U (en) | 2018-12-27 | 2018-12-27 | One kind dialling key row seat full automatic assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209632496U true CN209632496U (en) | 2019-11-15 |
Family
ID=68476090
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822215556.9U Withdrawn - After Issue CN209632496U (en) | 2018-12-27 | 2018-12-27 | One kind dialling key row seat full automatic assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209632496U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109571009A (en) * | 2018-12-27 | 2019-04-05 | 慈溪市凯峰电子有限公司 | One kind dialling key row seat full automatic assembly machine |
-
2018
- 2018-12-27 CN CN201822215556.9U patent/CN209632496U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109571009A (en) * | 2018-12-27 | 2019-04-05 | 慈溪市凯峰电子有限公司 | One kind dialling key row seat full automatic assembly machine |
| CN109571009B (en) * | 2018-12-27 | 2024-04-19 | 慈溪市凯峰电子有限公司 | Full-automatic assembly machine for key row seat |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20191115 Effective date of abandoning: 20240419 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20191115 Effective date of abandoning: 20240419 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |