CN209632369U - A kind of welding system of ship group Vertical board support structure - Google Patents
A kind of welding system of ship group Vertical board support structure Download PDFInfo
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- CN209632369U CN209632369U CN201920409317.9U CN201920409317U CN209632369U CN 209632369 U CN209632369 U CN 209632369U CN 201920409317 U CN201920409317 U CN 201920409317U CN 209632369 U CN209632369 U CN 209632369U
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Abstract
The utility model provides a kind of welding system of ship group Vertical board support structure, including industrial robot, welding gun, CCD photographing module, laser scanning module, computer module, human-computer interaction module, control system module, network communication module and platform of internet of things；CCD photographing module, laser scanning module, industrial robot, data acquisition module are respectively connected to computer module, computer module, CCD photographing module are respectively connected to display module, industrial robot is connected to data acquisition module, welding gun is connected to data acquisition module, data acquisition module is connected to control system module, computer module is connected to control system module, control system module is connected to platform of internet of things through network communication module, and computer module, control system module and platform of internet of things are respectively connected to human-computer interaction module.The utility model is welding light and flexible, easy to implement for indulging the automatic welding of bone, complicated grillage fillet weld on ship.
Description
Technical field
The utility model relates to shipbuilding field, more particularly, to a kind of welding system of ship group Vertical board support structure,
The system can be used for the automatic welding of ship longitudinal bone, complicated grillage fillet weld.
Background technique
Existing welding system, usually by the way that photoelectric detector, Photoelectric Detection are arranged on the body of welding robot
Device detects speed and distance of the body with respect to actual welding environment, to realize automatic welding, but the system is not suitable for workpiece
Irregular situation, such as welding of complicated ship group Vertical board support structure is presented in the spacing of weld seam；And the technique of welding process
State modulator directly influences the quality of welding, currently, welding quality is mainly examined by stablizing welding condition and postwelding
Guarantee, real-time is poor, cannot find welding defect, welding system not smart enoughization in time.
Utility model content
The utility model provides a kind of welding system of ship group Vertical board support structure, suitable for solving existing welding system
Answer the problem of working environment is indifferent, real-time is poor, quality control not smart enoughization.
Realize technical characteristic used in the utility model are as follows:
A kind of welding system of ship group Vertical board support structure, including industrial robot, welding gun, CCD photographing module, laser are swept
Retouch module, computer module, human-computer interaction module, control system module, network communication module and platform of internet of things；
Welding gun is fixed on the manipulator of the industrial robot, and the control signal of welding gun is connected to industrial robot
Control output end, the camera of CCD photographing module, the scanning head of laser scanning module are arranged on the welding gun, and CCD takes the photograph
As the first output end of module is connected to computer module, the second output terminal of CCD photographing module is connected to the first of display module
Input terminal, the output end of laser scanning module are connected to computer module, and the second input terminal of display module is connected to computer module,
The control signal of industrial robot is connected to computer module, and the state output end of industrial robot is connected to data acquisition module
First input end, the state output end of welding gun are connected to the second input terminal of data acquisition module, the input of data acquisition module third
End is connected to computer module, and the output end of data acquisition module is connected to control system module, and computer module is connected to control system
System module, control system module are connected to platform of internet of things, computer module, control system module and object through network communication module
Networked platforms are respectively connected to human-computer interaction module.
It further, further include image pre-processing module；
First output end of CCD photographing module is connected to computer module through image pre-processing module.
Further, the network communication module uses wireless communication module.
Further, the camera of the CCD photographing module, the scanning head of laser scanning module are arranged at the weldering
Within the scope of the 10cm~20cm of rifle front end.
Further, the artificial six-joint robot of the industrial machine.
The utility model has the advantages that
Welding system provided by the utility model can be used on ship indulging the automatic welding of bone, complicated grillage fillet weld, weldering
Connect light and flexible, easy to implement；The control system module function different from computer module division realization, reduces single microcomputer system
The operating pressure of system；Parameters in welding process are uploaded to platform of internet of things in real time, realize that welding process Dynamic Signal is special
The acquisition and real-time display of sign, and by analysis record information, realize the control of welding quality.
Detailed description of the invention
With reference to the accompanying drawing and specific embodiment the utility model is described in further detail, in which:
Fig. 1 is the structure principle chart of the utility model.
Specific embodiment
It is carried out below with reference to technical effect of the embodiment and attached drawing to the design of the utility model, specific structure and generation
It clearly and completely describes, to be completely understood by the purpose of this utility model, feature and effect.Obviously, described embodiment
It is a part of the embodiment of the utility model, rather than whole embodiments, it is based on the embodiments of the present invention, the skill of this field
Art personnel other embodiments obtained without creative efforts belong to the model of the utility model protection
It encloses.
As shown in Figure 1, a kind of welding system of ship group Vertical board support structure, including the industrial machine for controlling welding gun
People, for the welding gun of welding, the CCD photographing module for obtaining workpiece weld image, for being swept to workpiece weld
The laser scanning module retouched, for carrying out pretreated image pre-processing module, for acquiring to CCD photographing module output image
Data acquisition module, computer module, human-computer interaction module, control system module, network communication module and the object of module data
Networked platforms；
The CCD photographing module includes camera, and the laser scanning module includes scanning head, the industrial robot
The manipulator being disposed thereon；
The artificial six-joint robot of industrial machine, six-joint robot are that there are six the joint machines of rotary shaft for a kind of tool
People, flexibility ratio is high, and six-joint robot is free to carry out activity in three-dimensional space, can quickly and accurately be welded,
The welding gun is fixed on the manipulator of the industrial robot, and the control that welding gun control signal is connected to industrial robot is defeated
Outlet, welding gun are welded or are replaced welding rod operation by the signal of its control signal；
The camera of the CCD photographing module and the scanning head of the laser scanning module are fixed at institute
It states on welding gun, camera and scanning head can be moved together with welding gun, and camera integrated can be set with scanning head
It sets within the scope of the welding gun front end 10cm~20cm, the spark in welding process is avoided to damage equipment, and can be with
The workpiece grooves bottom intersection point information precisely obtained, the region for avoiding scanning head from scanning is excessive to cause identification not accurate；
The first output end of CCD photographing module is connected to computer module through image pre-processing module, the acquisition of CCD photographing module
In the image input picture preprocessing module of workpiece weld, image pre-processing module by image carry out compression and transcoding after it is defeated
Enter to computer module, computer module obtains the work state information of welding gun according to the image of workpiece weld；CCD photographing module
Second output terminal is connected to the first input end of display module, live staff from display module can directly CCD Observation take the photograph
As the image of the collected workpiece weld of module, real-time monitoring is realized；
The output end of laser scanning module is connected to computer module, the workpiece that laser scanning module obtains its scanning head
The intersection point information of groove bottom is transmitted on computer module and is handled for computer module；
Second input terminal of display module is connected to computer module, and the intersection point that computer module obtains laser scanning module is believed
Breath carries out three-dimensional reconstruction and the image of image pre-processing module is shown by display module；
The control signal of industrial robot is connected to computer module, the friendship that computer module is obtained according to laser scanning module
For delivering in the image of point information and image pre-processing module to the control signal of industrial robot, computer module can be real
When calculate the relative coordinate values that laser lines get to the intersection point of workpiece grooves bottom, while industrial robot being driven to adjust welding gun
Real-time attitude, realize automatic welding；
The state output end of industrial robot is connected to data acquisition module first input end, the ginseng of industrial robot operation
Number is exported by its state output end to data acquisition module；
The state output end of welding gun is connected to the second input terminal of data acquisition module, and welding parameter is as welded in welding process
Electric current, weld interval, welding pressure, weld dynamic electric resistor etc. pass through its state input and output to data acquisition module；
Data acquisition module third input terminal is connected to computer module, and computer module is by the laser scanning module received
It exports after the image of intersection point information and image pre-processing module is encoded to data acquisition module；
The output end of data acquisition module is connected to control system module, and data acquisition module is by the operation of industrial robot
The coded data of welding parameter, computer module output in parameter, welding process, which summarizes, to be transmitted in control system module；
Computer module is connected to control system module, and control system module is communicated as host computer with computer module, obtains
The operating state data of computer module, and exportable signal controls computer module；
Control system module is connected to platform of internet of things through network communication module, and control system module is by the microcomputer mould of input
Block operating state data and the data of data acquisition module transmission pass through network communication module together and are transmitted to platform of internet of things
On, realize the acquisition and real-time monitoring of Dynamic Signal feature in welding process, it is preferred that network communication module is using wireless communication
Module；
Computer module, control system module are all connected with human-computer interaction module on platform of internet of things, can be directly or indirectly real
Now to the parameter setting of microsystem or control system.
In practical application, multiple welding systems can be laid in working region, these welding system common images pre-process mould
Block, display module, computer module and data acquisition module are connected each welding system by above-mentioned connection type, form multiple spot
Welding system reaches economic, efficient purpose.
Welding system provided by the utility model can be used on ship indulging the automatic welding of bone, complicated grillage fillet weld, fit
Answer different working environments, it is welding light and flexible, easy to implement；The control system module function different from computer module division realization
Can, reduce the operating pressure on single microprocessor；Parameters in welding process are uploaded to platform of internet of things in real time, real
The acquisition and real-time display of existing welding process Dynamic Signal feature, real-time is good, and by analysis record information, realizes welding matter
The intelligentized control method of amount.
It is the preferred embodiment of the utility model it should be noted that described above, the utility model not office
It is limited to above embodiment, as long as its technical effect for reaching the utility model with identical means, it is practical new all should belong to this
The protection scope of type.
Claims (5)
1. a kind of welding system of ship group Vertical board support structure, it is characterised in that:
Including industrial robot, welding gun, CCD photographing module, laser scanning module, computer module, human-computer interaction module, control system
System module, network communication module and platform of internet of things；
Welding gun is fixed on the manipulator of the industrial robot, and the control signal of welding gun is connected to the control of industrial robot
Output end, the camera of CCD photographing module, the scanning head of laser scanning module are arranged on the welding gun, and CCD images mould
First output end of block is connected to computer module, and the second output terminal of CCD photographing module is connected to the first input of display module
End, the output end of laser scanning module are connected to computer module, and the second input terminal of display module is connected to computer module, industry
The control signal of robot is connected to computer module, and the state output end of industrial robot is connected to data acquisition module first
Input terminal, the state output end of welding gun are connected to the second input terminal of data acquisition module, and data acquisition module third input terminal connects
It is connected to computer module, the output end of data acquisition module is connected to control system module, and computer module is connected to control system mould
Block, control system module are connected to platform of internet of things, computer module, control system module and Internet of Things through network communication module
Platform is respectively connected to human-computer interaction module.
2. a kind of welding system of ship group Vertical board support structure as described in claim 1, it is characterised in that:
It further include image pre-processing module；
First output end of CCD photographing module is connected to computer module through image pre-processing module.
3. a kind of welding system of ship group Vertical board support structure as described in claim 1, it is characterised in that:
The network communication module uses wireless communication module.
4. a kind of welding system of ship group Vertical board support structure as described in claim 1, it is characterised in that:
The camera of the CCD photographing module, the scanning head of laser scanning module be arranged at the welding gun front end 10cm~
Within the scope of 20cm.
5. a kind of welding system of ship group Vertical board support structure as described in claim 1, it is characterised in that:
The artificial six-joint robot of industrial machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920409317.9U CN209632369U (en) | 2019-03-28 | 2019-03-28 | A kind of welding system of ship group Vertical board support structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201920409317.9U CN209632369U (en) | 2019-03-28 | 2019-03-28 | A kind of welding system of ship group Vertical board support structure |
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| Publication Number | Publication Date |
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| CN209632369U true CN209632369U (en) | 2019-11-15 |
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| CN201920409317.9U Expired - Fee Related CN209632369U (en) | 2019-03-28 | 2019-03-28 | A kind of welding system of ship group Vertical board support structure |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109746603A (en) * | 2019-03-28 | 2019-05-14 | 北部湾大学 | A kind of welding system of ship group Vertical board support structure |
| CN110961768A (en) * | 2019-12-26 | 2020-04-07 | 宋佳 | 3D welding seam detection integrated intelligent welding system |
| CN111590165A (en) * | 2020-06-04 | 2020-08-28 | 北部湾大学 | Ship assemblage plate welding robot based on remote correction and welding method |
-
2019
- 2019-03-28 CN CN201920409317.9U patent/CN209632369U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109746603A (en) * | 2019-03-28 | 2019-05-14 | 北部湾大学 | A kind of welding system of ship group Vertical board support structure |
| CN109746603B (en) * | 2019-03-28 | 2024-04-09 | 北部湾大学 | Welding system of ship assembling plate frame structure |
| CN110961768A (en) * | 2019-12-26 | 2020-04-07 | 宋佳 | 3D welding seam detection integrated intelligent welding system |
| CN110961768B (en) * | 2019-12-26 | 2021-09-21 | 上海磊厦建筑装饰工程有限公司 | 3D welding seam detection integrated intelligent welding system |
| CN111590165A (en) * | 2020-06-04 | 2020-08-28 | 北部湾大学 | Ship assemblage plate welding robot based on remote correction and welding method |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191115 Termination date: 20200328 |