CN209599341U - It is a kind of with the transverse cutting unit for picking system automatically - Google Patents
It is a kind of with the transverse cutting unit for picking system automatically Download PDFInfo
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- CN209599341U CN209599341U CN201821595281.XU CN201821595281U CN209599341U CN 209599341 U CN209599341 U CN 209599341U CN 201821595281 U CN201821595281 U CN 201821595281U CN 209599341 U CN209599341 U CN 209599341U
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- plc
- cutting unit
- baffle
- transverse cutting
- system automatically
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- 238000005520 cutting process Methods 0.000 title claims abstract description 66
- 239000000463 material Substances 0.000 claims abstract description 27
- 238000004891 communication Methods 0.000 claims abstract description 13
- 238000012546 transfer Methods 0.000 claims description 6
- 238000012797 qualification Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 7
- 238000011022 operating instruction Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000008570 general process Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
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- Laser Beam Processing (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The utility model provides a kind of with the transverse cutting unit for picking system automatically, including transverse cutting unit ontology, the cutting means for cutting sheet length are provided in transverse cutting unit ontology comprising cutting knife and base further include PLC, man-machine interface, laser sensor, conveyer belt and baffle；The laser sensor is fixed at the input end of cutting means, and the conveyer belt and baffle plate setting are in the outlet end of cutting means；The PLC transmits information by communications protocol with man-machine interface and laser sensor respectively；The PLC is connect by the output port of PLC with baffle, to control the lifting of baffle.The utility model quick, high can accurately detect that the thickness of sheet material provides guarantee for the quality of product, save the time, reduce human input, reduce production cost so that intelligent recognition picks the sheet material of unqualified thickness lattice.
Description
Technical field
The utility model relates to transverse cutting unit fields, and in particular, to a kind of with the transverse cutting unit for picking system automatically.
Background technique
Transverse cutting unit belongs to carton processing equipment.Transverse cutting unit is suitable for the longitudinally, laterally cutting of various types paper.Such as gold and silver
Paper jam, vegetarian noodles rainbow paper, laser anti-counterfeiting paper, white board and all kinds of slim paper.It is widely used in trade mark, cigarette-brand, extension
It goes through, the laterally or longitudinally shearing of wine box, playing card, paper printing composite material.Its technical performance and equipment adjustment situation is straight
Connect influence finished product cardboard whether cutter size accurate, whether crimping ruptures and notch appearance whether smooth and beautiful appearance.
There is the film of special applications, thickness generally has strict demand, such as in decorating film, function film application
PVC sheet thickness requirement is between 0.1-0.8mm, if deviation occurs in sheet thickness, will affect other processing of subsequent sheet material
Process, or even the quality of final products is influenced, therefore thickness when we need to be to film production keeps under strict control and checks on.General process
In, all it is to cut sheet material on transverse cutting unit, so that sheet material has standard specification, while being cut in transverse cutting unit, identifies
And rejected product is picked, production efficiency can be effectively improved.
Utility model content
For the defects in the prior art, the purpose of the utility model is to provide a kind of with picking the crosscutting of system automatically
Machine is additionally arranged high precision displacement laser sensor in transverse cutting unit, can quickly, the high thickness for accurately detecting sheet material, then
It is transferred in PLC and is compared with standard value, be the matter of product so that identifying the sheet material of unqualified thickness lattice effectively, in real time
Amount provides guarantee；The utility model can be picked intelligently to the rejected product identified, control it and be transferred to specified area simultaneously
Domain saves the time, reduces human input, reduces production cost.
One aspect according to the present utility model provides a kind of with the transverse cutting unit for picking system automatically, including transverse cutting unit
Ontology is provided with the cutting means for cutting sheet material in transverse cutting unit ontology comprising cutting knife and base further include PLC, people
Machine interface, laser sensor, conveyer belt and baffle；The laser sensor is fixed at the input end of cutting means, described
Conveyer belt and baffle plate setting are in the outlet end of cutting means；The PLC passes through communication with man-machine interface and laser sensor respectively
Agreement transmits information；The PLC is connect by the output port of PLC with baffle, to control the lifting of baffle；Laser sensor with
Spacing between cutting means can be best according to being automatically moved into before and after sheet material length, is provided in the base bottom end for assisting
The servo motor that precise positioning is cut.
Preferably, the laser sensor quantity has 2, is oppositely arranged on positive and negative the two of the sheet material cut up and down
Face, the induction precision of laser sensor accurately automatic measurement can go out to pass through the piece of two laser sensors up to micron level
The thickness of material.
Preferably, the spacing adjustable range between the laser sensor is 0.1-2mm, spacing can according to the thickness of sheet material into
Row is adjusted, more flexible practical.
Preferably, there are two the conveyer belt quantity, respectively the first conveyer belt and the second conveyer belt are arranged at and cut
The outlet end of knife.
Preferably, described baffle one end is fixed on the second conveyer belt, the other end can automatic movable, and with first pass
Band is sent to connect；Under baffle normal condition, it is in same level with two conveyer belts, constitutes the transmission channel of horizontal direction；Baffle
When bouncing, the transmission channel of horizontal direction is disconnected, and product can be transmitted by the transmission channel below baffle.
Preferably, the man-machine interface is used to be arranged the standard value of sheet thickness, and this numerical value passes through RS232 communication transfer
It is communicated to PLC, RS232 and is suitble to short range data transmission, man-machine interface and PLC are generally located in the same computer room, position phase
Closely, therefore it is more particularly suitable with RS232 communication data transmission between man-machine interface and PLC.
Preferably, the actual value of the laser sensor detection sheet thickness, and this numerical value is given by RS485 communication transfer
PLC, the transverse cutting unit equipped with laser sensor has a certain distance generally with PLC not in the same computer room, therefore adopts here
It is communicated with the RS485 of suitable long-distance data transmission, and RS485 communication transfer speed is quick.
To achieve the above object, a kind of control method with the transverse cutting unit for picking system automatically is additionally provided, including with
Lower step:
Step 1, the actual (real) thickness value of the laser sensor detection sheet material, and communicated by RS485 the actual value
Send PLC to；
The actual value of the sheet thickness received and standard value are carried out identification comparison, judge that it is by step 2, the PLC
It is no up to standard, and operating instruction is sent to baffle；
Step 3 after the baffle receives the information that PLC is transmitted, is run by operating instruction；
Step 4, the laser sensor detect next sheet material, start next round circulation.
Preferably, the operating instruction are as follows: when the PLC judges that sheet thickness is unqualified, control baffle is bounced, unqualified
Product are transmitted to NonConforming Parts Area by the channel below baffle；When PLC judges sheet thickness qualification, the PLC controls baffle
It resets, qualified product is transmitted to qualified product area by conveyer belt.Intelligent operation, ingenious in design, the only simply lifting of control baffle
Rejected product can be picked；Qualified product and rejected product are transported to different regions, convenient for management, and will not mix up；It is unqualified
Product recycling, handles by processes such as meltings, can utilize again.
Compared with prior art, the utility model have it is following the utility model has the advantages that
(1) there is the transverse cutting unit for picking system automatically, design principle are as follows: laser sensor inspection involved in the utility model
The thickness of sheet material is measured, then is transferred in PLC and is compared with standard value, and intelligently pick rejected product, it is controlled and is transferred to
Specified region identifies the sheet material of unqualified thickness lattice effectively, in real time, provides guarantee for the quality of product；
(2) there is the transverse cutting unit for picking system automatically involved in the utility model, rejected product, and intelligence can be accurately identified
It can pick, save the time, reduce human input, reduce production cost；
(3) there is involved in the utility model the transverse cutting unit for picking system automatically, pick that system structure is simple, design is skilful
Wonderful, significant effect；
(4) there is the transverse cutting unit for picking system automatically, operational order can be transmitted and be held rapidly involved in the utility model
Row has high stability and reliability；
(5) there is the transverse cutting unit for picking system automatically, the position of laser sensor and spacing involved in the utility model
It can be adjusted, great flexibility and practicability according to different sheet materials；
(6) there is the transverse cutting unit for picking system automatically, accuracy is high, and easy for installation fast involved in the utility model
Victory, intelligent control, process fully achieve automation；
(7) there is the transverse cutting unit for picking system automatically involved in the utility model, system is simple and efficient, and it is at low cost, it fits
Close a wide range of promote.
Detailed description of the invention
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other spies of the utility model
Sign, objects and advantages will become more apparent upon:
Fig. 1 is that the system with the transverse cutting unit for picking system automatically forms connection schematic diagram；
In Fig. 1: 1 being laser sensor, 2 be cutting means, 3 be the first conveyer belt, 4 be the second conveyer belt, 5 be baffle.
Specific embodiment
The utility model is described in detail combined with specific embodiments below.Following embodiment will be helpful to this field
Technical staff further understands the utility model, but does not limit the utility model in any form.It should be pointed out that ability
For the those of ordinary skill in domain, without departing from the concept of the premise utility, various modifications and improvements can be made.
These are all within the protection scope of the present invention.
Embodiment
The utility model discloses a kind of with the transverse cutting unit for picking system automatically, and it is for example attached that system forms connection schematic diagram
Shown in Fig. 1: including including transverse cutting unit ontology, the cutting means 2 for cutting sheet material are provided in transverse cutting unit ontology comprising cut out
Cutter and base further include PLC, man-machine interface, laser sensor 1, conveyer belt 3 and baffle 5；The laser sensor 1 is fixed
The input end of cutting means 2 is set, and the outlet end of cutting means 2 is arranged in the conveyer belt 3 and baffle 5；The PLC difference
Information is transmitted by communications protocol with man-machine interface and laser sensor 1；The PLC is connected by the output port and baffle 5 of PLC
It connects, to control the lifting of baffle 5；Laser sensor 1 between cutting means 2 at a distance from can be according to being automatically moved before and after sheet material length
To best；The base bottom end is provided with the servo motor for assisting precise positioning to cut.
Further, 1 quantity of laser sensor has 2, is oppositely arranged on the positive and negative of the sheet material cut up and down
Two sides, the induction precision of laser sensor 1 accurately automatic measurement can go out to pass through two laser sensors 1 up to micron level
Sheet material thickness.
Further, the spacing adjustable range between the laser sensor 1 is 0.1-2mm, and spacing can be according to the thickness of sheet material
Degree is adjusted, more flexible practical.
Further, it is preferred that there are two the conveyer belt quantity, respectively the first conveyer belt 3 and the second conveyer belt 4,
It is arranged at the outlet end of cutting knife.
Further, described 5 one end of baffle is fixed on the second conveyer belt 4, the other end can automatic movable, and with
One conveyer belt 3 connects；Under baffle normal condition, it is in same level with two conveyer belts, constitutes the transmission channel of horizontal direction；
When baffle 5 bounces, the transmission channel of horizontal direction is disconnected, and product can be transmitted by the transmission channel of 5 lower section of baffle.
Further, the man-machine interface is used to be arranged the standard value of sheet thickness, and this numerical value is communicated by RS232 and passed
It is defeated by PLC, RS232, which is communicated, is suitble to short range data transmission, and man-machine interface and PLC are generally located in the same computer room, position
It is close therefore more particularly suitable with RS232 communication data transmission between man-machine interface and PLC.
Further, the laser sensor 1 detects the actual value of sheet thickness, and this numerical value is communicated by RS485 and passed
It is defeated by PLC, the transverse cutting unit equipped with laser sensor 1 has a certain distance, therefore generally with PLC not in the same computer room
Here using the RS485 communication for being suitble to long-distance data transmission, and RS485 communication transfer speed is quick.
Second aspect, the present embodiment additionally provide a kind of control method with the transverse cutting unit for picking system automatically, including
Following steps:
Step 1, the laser sensor 1 detects the actual (real) thickness value of sheet material, and is communicated by RS485 the reality
Value sends PLC to；
The actual value of the sheet thickness received and standard value are carried out identification comparison, judge that it is by step 2, the PLC
It is no up to standard, and operating instruction is sent to baffle 5；
Step 3 after the baffle 5 receives the information that PLC is transmitted, is run by operating instruction；
Step 4, the laser sensor 1 detect next sheet material, start next round circulation.
Further, the operating instruction are as follows: when the PLC judges that sheet thickness is unqualified, control baffle 5 is bounced, no
Qualified product is transmitted to NonConforming Parts Area by the channel of 5 lower section of baffle；When PLC judges sheet thickness qualification, the PLC control
Baffle 5 resets, and qualified product is transmitted to qualified product area by conveyer belt.Intelligent operation, it is ingenious in design, only simply control baffle 5
Lifting can pick rejected product；Qualified product and rejected product are transported to different regions, convenient for management, and will not mix up；
Rejected product recycling, handles by processes such as meltings, can utilize again.
Specific embodiment of the utility model is described above.It is to be appreciated that the utility model not office
It is limited to above-mentioned particular implementation, those skilled in the art can make various deformations or amendments within the scope of the claims,
This has no effect on the substantive content of the utility model.
Claims (9)
1. it is a kind of with the transverse cutting unit for picking system automatically, including transverse cutting unit ontology, it is provided in transverse cutting unit ontology for cutting
The cutting means of sheet material comprising cutting knife and base, which is characterized in that further include PLC, man-machine interface, laser sensor, biography
Send band and baffle；The laser sensor is fixed at the input end of cutting means, and the conveyer belt and baffle plate setting are being cut out
The outlet end of cutting apparatus；The PLC transmits information by communications protocol with man-machine interface and laser sensor respectively；The PLC
It is connect by the output port of PLC with baffle, to control the lifting of baffle, the base bottom end is provided with precisely fixed for assisting
The servo motor that position is cut.
2. according to claim 1 have the transverse cutting unit for picking system automatically, which is characterized in that the laser sensor number
Amount has 2, is oppositely arranged on the tow sides of the sheet material cut up and down.
3. according to claim 2 have the transverse cutting unit for picking system automatically, which is characterized in that between the laser sensor
Spacing adjustable range be 0.1-2mm.
4. according to claim 1 have the transverse cutting unit for picking system automatically, which is characterized in that the conveyer belt quantity has
Two, respectively the first conveyer belt and the second conveyer belt are arranged at the outlet end of cutting knife.
5. according to claim 4 have the transverse cutting unit for picking system automatically, which is characterized in that described baffle one end is fixed
Be arranged on the second conveyer belt, the other end can automatic movable, and connect with the first conveyer belt.
6. according to claim 1 have the transverse cutting unit for picking system automatically, which is characterized in that the man-machine interface is used for
The standard value of sheet thickness is set, and this numerical value passes through RS232 communication transfer to PLC.
7. according to claim 6 have the transverse cutting unit for picking system automatically, which is characterized in that the laser sensor inspection
The actual value of sheet thickness is surveyed, and this numerical value passes through RS485 communication transfer to PLC.
8. according to claim 7 have the transverse cutting unit for picking system automatically, which is characterized in that the PLC will be received
Sheet thickness actual value and standard value carry out identification comparison, whether up to standard judge it, and control baffle lifting.
9. according to claim 8 have the transverse cutting unit for picking system automatically, which is characterized in that the PLC judges sheet material
When unqualified thickness lattice, control baffle is bounced, and rejected product is transmitted to NonConforming Parts Area by the channel below baffle；When PLC sentences
When disconnected sheet thickness qualification, the PLC control baffle resets, and qualified product is transmitted to qualified product area by conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821595281.XU CN209599341U (en) | 2018-09-29 | 2018-09-29 | It is a kind of with the transverse cutting unit for picking system automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821595281.XU CN209599341U (en) | 2018-09-29 | 2018-09-29 | It is a kind of with the transverse cutting unit for picking system automatically |
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| Publication Number | Publication Date |
|---|---|
| CN209599341U true CN209599341U (en) | 2019-11-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821595281.XU Expired - Fee Related CN209599341U (en) | 2018-09-29 | 2018-09-29 | It is a kind of with the transverse cutting unit for picking system automatically |
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| CN (1) | CN209599341U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113695390A (en) * | 2021-09-10 | 2021-11-26 | 安徽统凌科技新能源有限公司 | Rolling and slitting integrated machine for pole piece production |
-
2018
- 2018-09-29 CN CN201821595281.XU patent/CN209599341U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113695390A (en) * | 2021-09-10 | 2021-11-26 | 安徽统凌科技新能源有限公司 | Rolling and slitting integrated machine for pole piece production |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191108 |