CN209551996U - A kind of prefabricated component finisher - Google Patents
A kind of prefabricated component finisher Download PDFInfo
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- CN209551996U CN209551996U CN201821704116.3U CN201821704116U CN209551996U CN 209551996 U CN209551996 U CN 209551996U CN 201821704116 U CN201821704116 U CN 201821704116U CN 209551996 U CN209551996 U CN 209551996U
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Abstract
A kind of prefabricated component finisher, including rack, floating mechanism, walking mechanism, rotary drive mechanism and translation mechanism；The rack is equipped with horizontally disposed first track；The floating mechanism includes pedestal and set of blades, which is to be slidably matched with the first track, and the other side is equipped with drive sleeve, which is equipped with shaft, which is arranged on pedestal；The rotary drive mechanism is installed in rack and is transmission cooperation to drive its rotation with shaft；The translation mechanism is installed in rack and is equipped with the first drive rod, and first drive rod and drive sleeve are transmission cooperation to drive pedestal level to be slided；The walking mechanism is installed on the rack two sides to drive rack to walk.The utility model smoothes out preform surfaces by each mechanism co-ordination realization, saves stabilization that is artificial, improving efficiency and ensure prefabricated component quality.
Description
Technical field
The utility model relates to prefabricated component field, especially a kind of prefabricated component finisher.
Background technique
Shield method is the Fully-mechanized construction method of one of boring construction, tunnel quality stabilization fast with speed of application,
The features such as smaller to surrounding constructure influence, this method has been widely used, and the relevant technologies development is also increasingly radical.Shield pipe
Piece is the main mounting structure of shield construction, and section of jurisdiction quality is directly related to the total quality and safety in tunnel, influences tunnel
Waterproof performance and endurance quality.
A critical process in shield duct piece production is the receipts water of concrete pipe sheet, when concrete material enters punching block
And just section of jurisdiction extrados is carried out by operative employee after the completion of vibrating to receive water face work, concrete surface is made real, and will be more
Remaining concrete scrapes, and is finally plastered concrete surface, receives the processes such as light.The receipts water quality of concrete pipe sheet not only shadow
The presentation quality for arriving section of jurisdiction is rung, also affects the density of section of jurisdiction extrados to influence the anti-permeability performance of section of jurisdiction.Currently,
The procedure is needed to expend larger manpower and quality is not easy to guarantee by manual operation.
Utility model content
The main purpose of the utility model is to overcome drawbacks described above in the prior art, proposes that a kind of saving is artificial, mentions
Efficient prefabricated component finisher.
The utility model adopts the following technical solution:
A kind of prefabricated component finisher, including rack, it is characterised in that: further include smoothing out mechanism, walking mechanism, rotation driving
Mechanism and translation mechanism；The rack is equipped with horizontally disposed first track；The floating mechanism includes pedestal and set of blades, the pedestal
Side is to be slidably matched with the first track, and the other side is equipped with drive sleeve, which is equipped with shaft, which is arranged in pedestal
On；The rotary drive mechanism is installed in rack and is transmission cooperation to drive its rotation with shaft；The translation mechanism is installed on
In rack and it is equipped with the first drive rod, first drive rod and drive sleeve are transmission cooperation to drive pedestal level to be slided；The row
It walks mechanism and is installed on the rack two sides to drive rack to walk.
The pedestal includes side plate and pedestal；The side plate is equipped with the first sliding block, and first sliding block and first track are sliding
Dynamic cooperation；The pedestal is relatively fixed with side plate and is equipped with the drive sleeve；The set of blades is equipped with bottom plate, and the shaft is arranged in
On bottom plate and pedestal.
The shaft is connected with worm gear；The rotary drive mechanism includes rotating electric machine, worm set and the second drive rod；It should
Second drive rod horizontal layout is in the rack, with first parallel track；The pedestal be equipped be arranged in this second
Two connector sleeves on drive rod；The worm set is rotatably connected between two connector sleeves, and is slid axially with the second drive rod
Cooperation, the worm set and worm-drive cooperate；Rotating electric machine connection the second drive rod of driving drives worm set rotation.
The drive sleeve is to be threadedly engaged with first drive rod.
The set of blades further includes knife rest, several blades and axle sleeve；The knife rest is fixedly connected with the axle sleeve；Several knives
Piece is to be rotatably connected with knife rest；The axle sleeve is sheathed in the shaft for axial sliding fit, and opposite with the bottom plate
It is fixed.
The side plate is equipped with the second track, and second track is vertical with the first track；The bottom plate is equipped with the second sliding block, should
Second sliding block is to be slidably matched with the second track；It further include the first adjusting cylinder, which fixes with the side plate
Connection, and it exports axis connection and drives the set of blades lifting.
It further include having the second adjusting cylinder and limit switch；The second adjusting cylinder and the pedestal are relatively fixed, defeated
Shaft is connected with connecting rod；The limit switch is fixedly linked with connecting rod；Second sliding block is equipped with relatively-stationary baffle, the gear
The removable contact limit switch of piece is to trigger signal in place.
It further include thering is third to adjust cylinder, pushing plate and driver plate；The pushing plate one end is rotatably connected with the axle sleeve；
The driver plate is sheathed on axle sleeve and is located at below push plate；The third adjusts cylinder and the side plate is relatively fixed, and it is exported
Axis is connected with pushing plate；The blade is equipped with push rod and torsional spring, the push rod end it is hanging and with driver plate bottom abutting contact,
The torsional spring is arranged in the shaft of blade and its elastic arm is resisted against push rod end bottom.
The walking mechanism includes movable motor, third drive rod, two walking gear groups and two chains；The third drive rod
It is rotatably fixed on the rack, both ends are equipped with driven gear；The output end of movable motor drives a wherein driven tooth
Wheel rotation；The two walking gears group is installed on rack two sides, and two chain is rotating around being set to corresponding walking gear group and from biography
Between moving gear.
The rack two sides are respectively equipped with adjustable plate, which is equipped with empty slot so that the third drive rod passes through；Institute
Walking gear group is stated to be installed on the adjustable plate；It further include having two the 4th adjusting air cylinder groups, which fixes
In on rack two sides, and its output shaft is fixedly connected respectively to drive its lifting with corresponding adjustable plate.
From the above description of the utility model, it can be seen, compared with prior art, the utility model has following beneficial to effect
Fruit:
1, the finisher of the utility model is provided with and smoothes out mechanism, walking mechanism, rotary drive mechanism and translation mechanism
Deng, preform surfaces are smoothed out by controlling each mechanism co-ordination realization, save it is artificial, improve efficiency and ensure pre-
The stabilization of parts quality.
2, the finisher of the utility model, is provided with lifting adjusting structure, adjusts cylinder control driving knife by first
Piece group lifting, to meet the needs of different prefabricated components.
3, the finisher of the utility model is provided with depth adjustment structure, by second adjust cylinder, limit switch and
Baffle cooperation contacts limit switch triggering signal in place by baffle, to control the first state for adjusting cylinder, thus according to need
Seek the displacement i.e. depth of limitation plastering mechanism in the vertical direction.
4, the finisher of the utility model is provided with and sticks up Heibei provincial opera section structure, adjusts cylinder, pushing plate and biography by third
The cooperation such as movable plate, driving blade rotation improve product quality so that blade covers any position of the arc surface of prefabricated component.
5, the finisher of the utility model, principle is simple, low in cost, has stronger practicability.
Detailed description of the invention
Fig. 1 is the utility model overall diagram；
Fig. 2 is to smooth out mechanism to move horizontally primary structure figure；
Fig. 3 is the utility model rotary drive mechanism primary structure figure；
Fig. 4 is that the utility model smoothes out mechanism primary structure figure；
Fig. 5 is the utility model walking mechanism primary structure figure；
Fig. 6 is that the utility model smoothes out mechanism primary structure figure；
Fig. 7 is the partial enlarged view in Fig. 6；
Fig. 8 the utility model set of blades structure chart；
Fig. 9 is utility model works state diagram；
Wherein: 10, rack, 11, frame, 12, transverse slat, the 13, first track, 14, adjustable plate, 15, empty slot, 20, trowelling machine
Structure, 21, side plate, 22, pedestal, the 23, first sliding block, 23a, the second track, 24, drive sleeve, 25, knife rest, 26, bottom plate, 26a,
Two sliding blocks, 26b, baffle, 27, axle sleeve, 28, blade, 28a, push rod, 28b, torsional spring, 28c, screw, 29, worm gear, 30, translation machine
Structure, 31, translation motor, the 32, first drive rod, 40, rotary drive mechanism, 41, rotating electric machine, 42, worm set, 43, second passes
Lever, the 50, first adjusting cylinder, the 51, second adjusting cylinder, 52, limit switch, 53, connecting rod, 54, third adjusting cylinder, 55,
Pushing plate, 56, driver plate, 60, walking mechanism, 61, movable motor, 62, third drive rod, 63, walking gear group, 64, chain,
65, driven gear, 66, driven wheel, the 70, the 4th adjusts air cylinder group, 80, prefabricated component.
Specific embodiment
Below by way of specific embodiment, the utility model will be further described.
Referring to figs. 1 to Fig. 8, a kind of prefabricated component finisher, including rack 10, floating mechanism 20, walking mechanism 60, rotation drive
Motivation structure 40 and translation mechanism 30 etc..The rack 10 be equipped with two frames 11 and transverse slat 12, each frame 11 be equipped with several plate bodys and
Plate body is connected and composed frame 11 by bar, for fixing motor, cylinder equal power device and associated actuator component etc. by bar.It should
Transverse slat 12 is connected between two frames 11, which is equipped with horizontally disposed first track 13.
The floating mechanism 20 includes pedestal and set of blades etc..The pedestal includes side plate 21 and pedestal 22,21 side of side plate
Equipped with the first sliding block 23, which is slidably matched with the first track 13, and the first track 13 can be one or two, should
First sliding block, 23 quantity be it is multiple, can be two or four etc..The pedestal 22 is fixed on 21 other side of side plate, is connected with thereon
Drive sleeve 24.
The set of blades is equipped with knife rest 25, bottom plate 26, shaft, axle sleeve 27 and several blades 28.The bottom plate 26 is located at pedestal 22
Lower section, which passes through bottom plate 26 and pedestal 22, and is connected with worm gear 29.The knife rest 25 is fixedly connected with axle sleeve 27；This is several
Blade 28 is to be rotatably connected with knife rest 25；The axle sleeve 27 is sheathed in shaft for axial sliding fit, with 26 phase of bottom plate
To fixation, and axle sleeve 27 and shaft are circumferentially fixed cooperation.
The translation mechanism 30 includes translation motor 31 and the first drive rod 32, which is connected to two frames 11
Between and it is parallel with the first track 13.The translation motor 31 is fixed on a wherein frame 11, output shaft and first transmission
32 one end of bar is sequentially connected (passing through gear drive), and first drive rod 32 and drive sleeve 24 are transmission cooperation.First transmission
Bar 32 can be screw rod, be to be threadedly engaged with drive sleeve 24, for circumferentially rotating screw rod to be converted to and move horizontally, that is, drive
Smooth out the horizontal sliding of mechanism 20.
Rotary drive mechanism 40 includes rotating electric machine 41, worm set 42 and the second drive rod 43.Second drive rod, 43 water
Plain cloth is set in rack 10, parallel with the first track 13.Pedestal 22 is equipped with two connections being arranged on second drive rod 43
Set, the worm set 42 are rotatably connected between two connector sleeves.Worm set 42 and the second drive rod 43 are axial sliding fit,
And the circumferentially fixed connection of the two.The worm set 42 and the transmission of worm gear 29 cooperate, the rotating electric machine 41 connection the second drive rod of driving
43 drive worm set 42 to rotate, and further driving smoothes out the shaft rotation of mechanism 20, the axis of axis and the second drive rod 43
It is perpendicular.
The utility model is additionally provided with lifting adjusting structure, includes the following: that side plate 21 is equipped with the second track 23a, second rail
Road 23a is vertical with the first track 13, and it is sliding that bottom plate 26, which is equipped with the second sliding block 26a, the second sliding block 26a and the second track 23a,
Cooperation.It further include the first adjusting cylinder 50, which is fixedly connected with side plate 21, and it exports axis connection driving
Bottom plate 26 drives set of blades lifting.
The utility model is additionally provided with depth adjustment structure, includes the following: to adjust cylinder 51 and limit switch 52 including second；
The second adjusting cylinder 51 and pedestal 22 are relatively fixed, and output shaft is connected with connecting rod 53, and the limit switch 52 and connecting rod 53 are solid
Fixed to be connected, which can be connected with sliding sleeve, which can be slidably matched with the second adjusting cylinder 51.Second sliding block 26a
It is equipped with relatively-stationary baffle 26b.Cylinder 51 is adjusted by control second, drives limit switch 52 to go up and down, for limiting knife
Piece group is displaced in the vertical direction.When first, which adjusts cylinder 50, controls set of blades lifting, when baffle 26b contacts limit switch
52, then signal in place is triggered, control first adjusts 50 stopping of cylinder movement.
The utility model further includes sticking up Heibei provincial opera section structure, comprising: and third adjusts cylinder 54, driver plate 56 and pushing plate 55,
55 one end of pushing plate is rotatably connected with axle sleeve 27, which is sheathed on axle sleeve 27 and is located at 55 lower section of pushing plate,
Pushing plate 55 can be steered rotation, push driver plate 56 mobile relative to axle sleeve 27.The third adjusts cylinder 54 and side plate 21 is opposite
It is fixed, and its output shaft is connected with pushing plate 55, for driving its rotation.Blade 28 is equipped with push rod 28a and torsional spring 28b, should
The end push rod 28a it is hanging and with 55 bottom abutting contact of pushing plate, both screw 28c can be arranged in free end to ensure against connecing
Touching.Torsional spring 28b is arranged in the shaft of blade 28 and its elastic arm is resisted against the end push rod 28a bottom.When pushing plate 55 pushes
The end push rod 28a, then blade 28 rotates a low-angle and tilts, it is ensured that fitting 80 surface of prefabricated component；When pushing plate 55 moves up release
Push rod 28a, then torsional spring 28b return, drives the end push rod 28a return, and blade 28 returns to horizontality, which hangs down with shaft
Directly.
The walking mechanism 60 is installed on 10 two sides of rack, for driving rack 10 to walk comprising movable motor 61, third
Drive rod 62, two walking gear groups 63 and two chains 64 etc..The third drive rod 62 is rotatably fixed between two frames 11
And it is parallel with the first track 13, the both ends of third drive rod 62 are equipped with driven gear 65.The output end of movable motor 61 is equipped with
Driving gear, the driving gear are engaged with a wherein driven gear 65.The two walking gears group 63 is installed on corresponding frame 11
On, two chain 64 is rotating around being set between corresponding walking gear group 63 and driven gear 65, referring to Fig. 5.
The walking gear group 63 includes two walking gears, which is located at 65 lower section of driven gear, in order to ensure
That integrally walks is steady, in the relative inner bottom of two frames 11, is additionally provided with driven wheel 66.When movable motor 61 drives third to pass
Lever 62 rotates, and two walking gears are rotated and moved along chain 64, so that rack 10 be driven to walk.
It is additionally provided with adjustable plate 14 on 10 two sides of rack and frame 11, which is equipped with empty slot 15 for third biography
Lever 62 passes through.Walking gear group 63 is installed on the adjustable plate 14；It further include having two the 4th adjusting air cylinder groups 70, two third
It adjusts 54 groups of cylinder to be fixed on corresponding frame 11, and its output shaft is fixedly connected respectively to drive with corresponding adjustable plate 14
It goes up and down, and the 4th adjusting air cylinder group 70 can be equipped with a cylinder or two cylinders.It is driven when control the 4th adjusts air cylinder group 70
Adjustable plate 14 rises to highest point, and chain 64 is in releasing orientation, to install chain 64, after, control the 4th adjusts gas
Cylinder group 70 drops to suitable position, and adjustable plate 14 drives walking gear to compress chain 64 downwards.
The finisher of the utility model is equipped with electrical control panel, with translation motor 31, rotating electric machine 41, walking electricity
Machine 61, first adjusts cylinder 50, second and adjusts cylinder 51, third adjusting cylinder 54, and the 4th adjusts air cylinder group 70, limit switch 52
Deng be connected, be equipped with corresponding button, include start button, lifting button, stick up flat button, depth button, stop button, a left side
Right button, advance and retreat button etc..
Translation mechanism 30, the rotary drive mechanism 40, walking mechanism 60 in the utility model etc., the kind of drive can also
Using the driving mechanism of other similar functions in the prior art, implementation is not unique.
Referring to Fig. 8, rack 10 is placed in 80 top of prefabricated component, template at the top of prefabricated component is fixed in 64 end of chain
On.Function is smoothed out when control starts, then rotating electric machine 41 drives the second drive rod 43 that worm set 42 is driven to rotate, and further drives
The shaft rotation of mechanism 20 is smoothed out, so that set of blades rotation is to carrying out floating operation at the top of prefabricated component 80；During floating, it can grasp
To the left or to the right, then the control of translation motor 31 control smoothes out the horizontal sliding of mechanism 20, to 80 horizontal direction of prefabricated component (width) for control
Carry out floating operation；When manipulating advance and retreat button, then movable motor 61 controls rack 10 and moves forward or back along chain 64, thus right
The length direction of prefabricated component 80 carries out floating operation.
In addition, before smoothing out operation or in operating process, it can be by manipulating lifting button, sticking up flat button, depth button point
It is other that set of blades is adjusted, it is ensured that smooth out area, effect reaches best.
The above is only the specific embodiments of the present invention, but the design concept of the present invention is not limited thereto,
All non-essential modifications to the present invention made by this concept should belong to the row for invading scope of protection of the utility model
For.
Claims (10)
1. a kind of prefabricated component finisher, including rack, it is characterised in that: further include smoothing out mechanism, walking mechanism, rotary driving machine
Structure and translation mechanism；The rack is equipped with horizontally disposed first track；The floating mechanism includes pedestal and set of blades, the pedestal one
Side is to be slidably matched with the first track, and the other side is equipped with drive sleeve, which is equipped with shaft, which is arranged on pedestal；
The rotary drive mechanism is installed in rack and is transmission cooperation to drive its rotation with shaft；The translation mechanism is installed on rack
The first drive rod is gone up and is equipped with, first drive rod and drive sleeve are transmission cooperation to drive pedestal level to be slided；The vehicle with walking machine
Structure is installed on the rack two sides to drive rack to walk.
2. a kind of prefabricated component finisher as described in claim 1, it is characterised in that: the pedestal includes side plate and pedestal；It should
Side plate is equipped with the first sliding block, which is slidably matched with first track；The pedestal is relatively fixed with side plate and is equipped with
The drive sleeve；The set of blades is equipped with bottom plate, and the shaft is arranged on bottom plate and pedestal.
3. a kind of prefabricated component finisher as claimed in claim 2, it is characterised in that: the shaft is connected with worm gear；The rotation
Turning driving mechanism includes rotating electric machine, worm set and the second drive rod；The second drive rod horizontal layout in the rack,
With first parallel track；The pedestal is equipped with two connector sleeves being arranged on second drive rod；The worm set can be rotated
Ground is connected between two connector sleeves, and is cooperated with the second drive rod axial sliding fit, the worm set and worm-drive；The rotation
Motor connection the second drive rod of driving drives worm set rotation.
4. a kind of prefabricated component finisher as claimed in claim 1 or 2, it is characterised in that: the drive sleeve and described first passes
Lever is to be threadedly engaged.
5. a kind of prefabricated component finisher as claimed in claim 2, it is characterised in that: the set of blades further includes knife rest, several
Blade and axle sleeve；The knife rest is fixedly connected with the axle sleeve；Several blades are to be rotatably connected with knife rest；The axle sleeve is axial
It is sheathed on being slidably matched in the shaft, and relatively fixed with the bottom plate.
6. a kind of prefabricated component finisher as claimed in claim 2, it is characterised in that: the side plate is equipped with the second track, this
Two tracks are vertical with the first track；The bottom plate is equipped with the second sliding block, which is to be slidably matched with the second track；Also wrap
The first adjusting cylinder is included, which is fixedly connected with the side plate, and it exports axis connection and drives the set of blades
Lifting.
7. a kind of prefabricated component finisher as claimed in claim 6, it is characterised in that: further include having the second adjusting cylinder and limit
Switch；The second adjusting cylinder and the pedestal are relatively fixed, and output shaft is connected with connecting rod；The limit switch is fixed with connecting rod
It is connected；Second sliding block is equipped with relatively-stationary baffle, and the removable contact limit switch of the baffle is to trigger signal in place.
8. a kind of prefabricated component finisher as claimed in claim 5, feature are being: further including thering is third to adjust cylinder, push away
Movable plate and driver plate；The pushing plate one end is rotatably connected with the axle sleeve；The driver plate is sheathed on axle sleeve and is located at push plate
Lower section；The third adjusts cylinder and the side plate is relatively fixed, and its output shaft is connected with pushing plate；The blade is equipped with and pushes away
Bar and torsional spring, the push rod end it is hanging and with driver plate bottom abutting contact, which is arranged in the shaft of blade and its bullet
Arm is resisted against push rod end bottom.
9. a kind of prefabricated component finisher as described in claim 1, it is characterised in that: the walking mechanism include movable motor,
Third drive rod, two walking gear groups and two chains；The third drive rod is rotatably fixed on the rack, and both ends are set
There is driven gear；Wherein a driven gear rotates for the output end driving of movable motor；The two walking gears group is installed on rack two
Side, two chain is rotating around set on corresponding walking gear group and between transmission gear.
10. a kind of prefabricated component finisher as claimed in claim 9, it is characterised in that: the rack two sides are respectively equipped with adjusting
Plate, the adjustable plate are equipped with empty slot so that the third drive rod passes through；The walking gear group is installed on the adjustable plate；Also wrap
Included two the 4th adjusting air cylinder groups, this two the 4th adjusting air cylinder group be fixed on rack two sides, and its output shaft respectively with it is corresponding
Adjustable plate be fixedly connected to drive its lifting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821704116.3U CN209551996U (en) | 2018-10-19 | 2018-10-19 | A kind of prefabricated component finisher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821704116.3U CN209551996U (en) | 2018-10-19 | 2018-10-19 | A kind of prefabricated component finisher |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209551996U true CN209551996U (en) | 2019-10-29 |
Family
ID=68299024
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821704116.3U Active CN209551996U (en) | 2018-10-19 | 2018-10-19 | A kind of prefabricated component finisher |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209551996U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109262801A (en) * | 2018-10-19 | 2019-01-25 | 中铁局集团厦门建设工程有限公司 | A kind of prefabricated component finisher |
| CN110805300A (en) * | 2019-11-11 | 2020-02-18 | 广东博智林机器人有限公司 | Grouting floating mechanism and screw hole plugging robot |
| CN111890520A (en) * | 2020-07-16 | 2020-11-06 | 山东科技大学 | Automatic floating equipment for curved surface of concrete product |
-
2018
- 2018-10-19 CN CN201821704116.3U patent/CN209551996U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109262801A (en) * | 2018-10-19 | 2019-01-25 | 中铁局集团厦门建设工程有限公司 | A kind of prefabricated component finisher |
| CN109262801B (en) * | 2018-10-19 | 2023-07-07 | 中铁一局集团有限公司 | Prefab plastering machine |
| CN110805300A (en) * | 2019-11-11 | 2020-02-18 | 广东博智林机器人有限公司 | Grouting floating mechanism and screw hole plugging robot |
| CN111890520A (en) * | 2020-07-16 | 2020-11-06 | 山东科技大学 | Automatic floating equipment for curved surface of concrete product |
| CN111890520B (en) * | 2020-07-16 | 2021-09-03 | 山东科技大学 | Automatic floating equipment for curved surface of concrete product |
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