CN209549902U - Aqueous UV paints drying and forming-film line - Google Patents
Aqueous UV paints drying and forming-film line Download PDFInfo
- Publication number
- CN209549902U CN209549902U CN201920128757.7U CN201920128757U CN209549902U CN 209549902 U CN209549902 U CN 209549902U CN 201920128757 U CN201920128757 U CN 201920128757U CN 209549902 U CN209549902 U CN 209549902U
- Authority
- CN
- China
- Prior art keywords
- film
- forming
- dewatering period
- aqueous
- transmission unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000001035 drying Methods 0.000 title claims abstract description 28
- 239000003973 paint Substances 0.000 title claims abstract description 27
- 230000005540 biological transmission Effects 0.000 claims abstract description 41
- 238000010438 heat treatment Methods 0.000 claims abstract description 23
- 238000001816 cooling Methods 0.000 claims abstract description 15
- 239000010453 quartz Substances 0.000 claims description 20
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 20
- 238000009434 installation Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000004134 energy conservation Methods 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 9
- 238000007711 solidification Methods 0.000 description 7
- 230000008023 solidification Effects 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 238000000576 coating method Methods 0.000 description 4
- 230000018044 dehydration Effects 0.000 description 4
- 238000006297 dehydration reaction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 4
- 238000012797 qualification Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003504 photosensitizing agent Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 240000000528 Ricinus communis Species 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The utility model discloses a kind of aqueous UV to paint drying and forming-film line comprising rack and transmission unit, the transmission unit are mounted on the rack, by being successively arranged dewatering period, film-forming section and cooling section on the direction of transfer of transmission unit in the rack；The dewatering period includes front dewatering period and side dewatering period, and the front dewatering period and the side dewatering period are equipped with infrared heating module, and the film-forming section is equipped with UV module.Compared with prior art, the utility model has many advantages, such as that high production efficiency, structure are simple, occupied area is small and energy conservation and environmental protection.
Description
Technical field
The utility model relates to dry solidification equipment technical field more particularly to a kind of high production efficiency, energy conservation and environmental protection and
The low aqueous UV of production cost paints drying and forming-film line.
Background technique
Refer to that liquid or sticky film are changed into the whole process of solid coated film, i.e. film forming procedure when the drying of paint, be by
Paint is changed into the process with decorative and protective film.Film forming procedure is directly related to the using effect of painting layer,
It is a ring particularly important in process of producing product.
Traditional woodwork coating technique includes following below scheme: seal coat 2~3 times, every cool all over needs 6 hours natural room temperature
Dry or bakery 25~40 DEG C of temperature drying in 4 hours；It is finishing coat 1~2 time, every to be dried at room temperature naturally within 24 hours all over needs, or baking
Room 25 DEG C of temperature drying in 24 hours.Therefore, woodenware has following characteristics using traditional solvent paint coating process: (1) production effect
Rate is low；(2) product qualification is low (construction, which is carried, generates pollution)；(3) place usable floor area is more.
Utility model content
The utility model is proposed in view of the above problem of the existing technology, and the utility model provides a kind of aqueous UV
Paint drying and forming-film line.
The utility model is achieved through the following technical solutions: a kind of aqueous UV paint drying and forming-film line comprising rack
And transmission unit, the transmission unit are mounted on the rack, and are pressed on the direction of transfer of transmission unit in the rack successively
Equipped with dewatering period, film-forming section and cooling section；The dewatering period includes front dewatering period and side dewatering period, the positive emaciated face
Water section and the side dewatering period are equipped with infrared heating module, and the film-forming section is equipped with UV module.
Preferably, the infrared heating module of the front dewatering period is fixed on the surface of the transmission unit, described
The infrared heating module of side dewatering period is fixed on the upper side of the transmission unit.
Further, the front dewatering period is at least provided with one.
Preferably, the infrared heating module includes several infrared lamps.
Further, the infrared lamp is equipped with the trapezoidal cover of mirror-reflection, the opening court of the trapezoidal cover of mirror-reflection
To the transmission unit.
Preferably, the film-forming section includes front film-forming section and side film-forming section, the front solidification
Film forming section and the side film-forming section are equipped with UV module；The UV module includes several quartz burners.
Further, the quartz burner is equipped with mirror-reflection arc-shaped cover, the opening court of the mirror-reflection arc-shaped cover
To the transmission unit.
Preferably, the quartz burner of the front film-forming section is fixed on right above the transmission unit, the side
The quartz burner of face film-forming section is fixed on the transmission unit upper side, and the ultraviolet light of the side film-forming section
The installation direction of fluorescent tube and the direction of transfer of transmission unit are consistent.
Further, cooling fan is equipped at the infrared heating module and the UV module.
It preferably, further include controller and temperature sensor, the controller adds with the cooling fan, infrared ray respectively
Thermal modules, UV module are connected with temperature sensor signal；The dewatering period and the film-forming section are equipped with temperature sensor.
Compared with prior art, the utility model can be from front, side respectively to woodenware equipped with front, side dewatering period
It applies part and carries out heating, drying, effectively improve dries quantity；The ultraviolet electromagnetic generated equipped with quartz burner, quartz burner
Resin reaction instantaneous solidification occurs for the photosensitizer of wave and aqueous UV paint at paint film, is effectively shortened film formation time, improves product
Production efficiency；Equipped with mirror reflector (trapezoidal, arc), the utilization rate of infrared ray and ultraviolet light is effectively improved, to reduce
Production energy consumption；Equipped with transmission unit, woodwork coating process is not necessarily to manual handling, is effectively reduced cost of labor and eliminates and manually removes
Security risk during fortune, and then the production efficiency and qualification rate of product are effectively improved, while without repeatedly drying or drying
Dry and transhipment, is effectively reduced the entire production line occupied area, and at the same time, transmission unit can connect other production lines, realizes
The full-automation of entire production process.
Detailed description of the invention
Fig. 1 is the perspective view of the utility model；
Fig. 2 is the main view of the utility model；
Fig. 3 is positive emaciated face water segment structure schematic diagram；
Fig. 4 is side dewatering period structural schematic diagram；
Fig. 5 is film-forming segment structure schematic diagram；
Fig. 6 is structural schematic diagram at feeder motor；
Specific embodiment
In order to better understand and implement, according to the present invention will be described in detail below with reference to the accompanying drawings.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of aqueous UV paint drying and forming-film line includes rack 1 and transmission unit, described
Transmission unit is mounted in the rack 1, by being successively arranged dewatering period, solid on the direction of transfer of transmission unit in the rack 1
It is melted into film section 5 and cooling section 6；The dewatering period includes front dewatering period 3 and side dewatering period 4, the front dewatering period 3 and institute
It states side dewatering period 4 and is equipped with infrared heating module 301/401, the film-forming section is equipped with UV module 501.Wherein, institute
Stating front dewatering period, side dewatering period and film-forming section can be using being removably fixed in the rack.
As shown in fig. 6, the transmission unit includes conveyer belt 2 and feeder motor 7, the feeder motor drives the conveying
V belt translation, so that woodenware applies the movement of part 10 on driving conveying belt.It should be noted that Fig. 6 is only provide transmission unit one
Kind embodiment can also carry out conveying coated article using modes such as transfer rollers, therefore be not particularly limited at this to transmission unit.
To realize good infrared heating effect, the infrared heating module includes several infrared lamps, it is preferable that
Several infrared lamps are arranged side by side.
In order to realize that woodenware applies the comprehensive infrared heating of part (be primarily referred to as woodenware apply part a front surface and a side surface), it is described just
The infrared heating module 301 of face dewatering period is fixed on the surface of the transmission unit, the infrared ray of the side dewatering period
Heating module 401 is fixed on the upper side of the transmission unit.That is, the infrared lamp of front dewatering period is arranged in institute
It states right above conveyer belt, the upper side of the conveyer belt is arranged in and installation direction and transmission in the infrared lamp of side dewatering period
Direction is consistent.
The positive heating effect of part is applied in order to further strengthen woodenware, the front dewatering period 3 is at least provided with one.
It should be understood that the erection sequence of front dewatering period and side dewatering period in the transmission direction is not made especially
It limits, can according to need setting various combination mode；At the same time, side dewatering period can according to need specific group of setting
Number.
In order to strengthen infrared lamp capacity usage ratio and reduce energy consumption, it is trapezoidal that the infrared lamp is equipped with mirror-reflection
Cover 303/403, the opening of the trapezoidal cover of mirror-reflection is towards the transmission unit.
In order to realize good solidification effect, the UV module includes several quartz burners 502/502a, and several
A quartz burner is arranged side by side.
In order to strengthen quartz burner capacity usage ratio and reduce energy consumption, the quartz burner is equipped with mirror-reflection arc
Cover 503, the opening of the mirror-reflection arc-shaped cover is towards the transmission unit.
The comprehensive solidification of part is applied to woodenware in order to realize, as shown in figure 5, the film-forming section is solidified into including front
Film section and side film-forming section, the front film-forming section and the side film-forming section are equipped with UV module.It is described
The quartz burner 502 of front film-forming section is fixed on right above the transmission unit, the purple of the side film-forming section
Outside line fluorescent tube 502a is fixed on the transmission unit upper side, and the installation side of the quartz burner of the side film-forming section
To consistent with the direction of transfer of transmission unit.
Part is applied in order to adapt to the woodenware of different-thickness simultaneously, the film-forming section is equipped with lifting structure 504, the UV mould
Block is fixed on the lifting structure 504.
Cooling fan 305/404/508 and air inlet 304 are equipped at the infrared heating module and the UV module.
Wherein, the cooling fan of front dewatering period and side dewatering period can effectively arrange the vapor generated in dehydration in time
It walks, avoids influence of the vapor to subsequent technique, while guaranteeing the cleannes of drying zone and avoiding secondary generation foreign odor；UV module
The cooling fan at place can efficiently control solidification temperature.
In order to avoid cooling fan air inlet is on dry or cured influence, the air inlet is equipped with filter and (does not show in figure
Out).
In order to realize good temperature control, the utility model further includes that controller 601 and temperature sensor (do not show in figure
Out), the controller is connected with the cooling fan, infrared heating module, UV module and temperature sensor signal respectively；Institute
It states dewatering period and the film-forming section is equipped with temperature sensor.
As shown in fig. 6,1 bottom of base is equipped with multiple castors 9 and adjustable support leg 8.
One specific embodiment of the utility model: whole line overall length only needs 15.5 meters, and dewatering period is only needed at 8 meters extremely
10 meters, UV sections only need at 1.8 meters, and conveying speed range is at 2 ms/min to 8 ms/min；It is successively installed above conveyer belt red
Fluorescent tube and quartz burner are heated in outside line；The infrared ray electromagnetic wave irradiation that infrared heating fluorescent tube generates will convey on conveyer belt
The woodenware for being coated with water UV paint applies part and carries out the quick and complete dehydration and drying of gradient type, while the cooling fan of front dewatering period,
The cooling fan of side dewatering period carries out draining the vapor generated when part hot-air and aqueous UV paint dehydration, guarantees dehydration
The cleaning in area.Through detecting, the moisture percentage 5~10% of part is applied by the woodenware after dewatering period；Woodenware after UV sections applies part shape
At paint film there is stronger adsorption capacity, while easy to polish property, hardness and appearance reach process requirements.
Compared with prior art, the utility model can be from front, side respectively to woodenware equipped with front, side dewatering period
It applies part and carries out heating, drying, effectively improve dries quantity；The ultraviolet electromagnetic generated equipped with quartz burner, quartz burner
Resin reaction instantaneous solidification occurs for the photosensitizer of wave and aqueous UV paint at paint film, is effectively shortened film formation time, improves product
Production efficiency；Equipped with mirror reflector (trapezoidal, arc), the utilization rate of infrared ray and ultraviolet light is effectively improved, to reduce
Production energy consumption；Equipped with transmission unit, woodwork coating process is not necessarily to manual handling, is effectively reduced cost of labor and eliminates and manually removes
Security risk during fortune, and then the production efficiency and qualification rate of product are effectively improved, while without repeatedly drying or drying
Dry and transhipment, is effectively reduced the entire production line occupied area, and at the same time, transmission unit can connect other production lines, realizes
The full-automation of entire production process.
The utility model is not limited to above embodiment, if the various changes or deformation to the utility model do not take off
Spirit and scope from the utility model, if these changes and deformation belong to the claims and equivalents of the utility model
Within the scope of, then the utility model is also intended to encompass these changes and deformation.
Claims (10)
1. aqueous UV paints drying and forming-film line, it is characterised in that: it includes rack and transmission unit, and the transmission unit is mounted on institute
It states in rack, by being successively arranged dewatering period, film-forming section and cooling section on the direction of transfer of transmission unit in the rack；Institute
Stating dewatering period includes front dewatering period and side dewatering period, and the front dewatering period and the side dewatering period are equipped with infrared ray
Heating module, the film-forming section are equipped with UV module.
2. aqueous UV paints drying and forming-film line according to claim 1, it is characterised in that: the infrared ray of the front dewatering period adds
Thermal modules are fixed on the surface of the transmission unit, and the infrared heating module of the side dewatering period is fixed on the transmission
The upper side of unit.
3. aqueous UV paints drying and forming-film line according to claim 1, it is characterised in that: the front dewatering period is at least provided with one
It is a.
4. the according to claim 1 or 2 or 3 aqueous UV paint drying and forming-film line, it is characterised in that: the infrared heating module
Including several infrared lamps.
5. aqueous UV paints drying and forming-film line according to claim 4, it is characterised in that: it is anti-that the infrared lamp is equipped with mirror surface
Penetrate trapezoidal cover, the opening of the trapezoidal cover of mirror-reflection is towards the transmission unit.
6. aqueous UV paints drying and forming-film line according to claim 1, it is characterised in that: the film-forming section includes that front is solid
It is melted into film section and side film-forming section, the front film-forming section and the side film-forming section are equipped with UV module；
The UV module includes several quartz burners.
7. aqueous UV paints drying and forming-film line according to claim 6, it is characterised in that: it is anti-that the quartz burner is equipped with mirror surface
Penetrate arc-shaped cover, the opening of the mirror-reflection arc-shaped cover is towards the transmission unit.
8. aqueous UV described according to claim 6 or 7 paints drying and forming-film line, it is characterised in that: the front film-forming section
Quartz burner is fixed on right above the transmission unit, and the quartz burner of the side film-forming section is fixed on the biography
It send above cell side, and the direction of transfer one of the installation direction of the quartz burner of the side film-forming section and transmission unit
It causes.
9. aqueous UV paints drying and forming-film line according to claim 1, it is characterised in that: the infrared heating module with it is described
Cooling fan is equipped at UV module.
10. aqueous UV paints drying and forming-film line according to claim 9, it is characterised in that: further include controller and temperature sensing
Device, the controller are connected with the cooling fan, infrared heating module, UV module and temperature sensor signal respectively；Institute
It states dewatering period and the film-forming section is equipped with temperature sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920128757.7U CN209549902U (en) | 2019-01-24 | 2019-01-24 | Aqueous UV paints drying and forming-film line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920128757.7U CN209549902U (en) | 2019-01-24 | 2019-01-24 | Aqueous UV paints drying and forming-film line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209549902U true CN209549902U (en) | 2019-10-29 |
Family
ID=68307685
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920128757.7U Active CN209549902U (en) | 2019-01-24 | 2019-01-24 | Aqueous UV paints drying and forming-film line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209549902U (en) |
-
2019
- 2019-01-24 CN CN201920128757.7U patent/CN209549902U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202715525U (en) | Painting line with automatic energy-saving control function | |
| CN203944539U (en) | A kind of shell surface film curing drying plant | |
| CN109304269A (en) | A kind of paint booth of uniform heat drying | |
| CN208824868U (en) | One kind is convenient for uniform MODIFIED PP plate coloring means of painting | |
| CN110044139A (en) | A kind of furniture water paint drying system | |
| CN107088508A (en) | A kind of hinging type paint drying equipment | |
| CN105032673A (en) | Equipment for spraying and drying water-base resin paint | |
| CN209549902U (en) | Aqueous UV paints drying and forming-film line | |
| CN201331246Y (en) | Energy-saving and space-saving baking oven | |
| CN206435438U (en) | A kind of clock shell drying plant | |
| CN208213576U (en) | A kind of hot air circulation curing oven and apply machine | |
| CN213435282U (en) | Spraying device is used in production of aluminium veneer | |
| CN209379345U (en) | A kind of water paint rapid draing line | |
| CN206924949U (en) | Japanning drying integrated device | |
| CN107397302A (en) | A kind of intelligent footwear material baking box | |
| CN203301779U (en) | High-infrared rapid heating device | |
| CN207252932U (en) | A kind of intelligence footwear material oven | |
| CN206882082U (en) | A kind of hinging type paint drying equipment | |
| CN206215488U (en) | A kind of special infrared ray cured device of energy-efficient furniture | |
| CN207456098U (en) | A kind of Chinese medicine processing drying equipment | |
| CN212856489U (en) | Heating system of plastic spraying curing oven | |
| CN206523028U (en) | It is a kind of to reduce the control system of asbestos-free calcium silicate board moisture content | |
| CN206146169U (en) | Stoving bamboo let is fragrant with mechanism and production facility | |
| CN203893631U (en) | Electric heating tube drying equipment hot air recycling device | |
| CN210434762U (en) | Door plate painting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200429 Address after: 528308 No. 34 Middle Road, Lunjiao Yongfeng Village Committee Industrial Zone, Shunde District, Foshan City, Guangdong Province Patentee after: Foshan Shunde Dehua Zhihui Technology Co.,Ltd. Address before: Yongfeng village Shunde District Lunjiao Guangdong city in Foshan Province, one of the 528308 Industrial Zone, Road No. 31 on the third floor Patentee before: FOSHAN SHUNDE HUAHUI ZHIXIN INVESTMENT Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240401 Address after: 905-2, Building 7, Zhifu Bailiyuan, No. 28 Nanguo West Road, Damen Community, Daliang Street, Shunde District, Foshan City, Guangdong Province, 528399 Patentee after: Foshan Zhongkexing New Materials Co.,Ltd. Country or region after: China Address before: 528308 No. 34 Middle Road, Lunjiao Yongfeng Village Committee Industrial Zone, Shunde District, Foshan City, Guangdong Province Patentee before: Foshan Shunde Dehua Zhihui Technology Co.,Ltd. Country or region before: China |