CN209532659U - The semi-automatic assembly line of grass trimmer - Google Patents
The semi-automatic assembly line of grass trimmer Download PDFInfo
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- CN209532659U CN209532659U CN201822188154.4U CN201822188154U CN209532659U CN 209532659 U CN209532659 U CN 209532659U CN 201822188154 U CN201822188154 U CN 201822188154U CN 209532659 U CN209532659 U CN 209532659U
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Abstract
The utility model discloses the semi-automatic assembly lines of grass trimmer, belong to manufacturing technology field, it include: lifting feeding station, lifting feeding station side is linked and packed station one, one side of assembly station is equipped with assembly station two, two side of assembly station is equipped with lifting discharge station, it goes up and down discharge station side and is equipped with head feeding and assembly station, it goes up and down and is equipped with lifting transfer displacement station above discharge station and the head feeding and assembly station, head feeding and assembly station side are equipped with control system, head feeding and assembly station side are connected with blanking assembly and detection station, blanking assembly and detection station are connected with labeler station and discharge station.Assembly line uses modularized design, a certain station, which goes wrong, does not influence whole line use, station is conjugated using automatic lifting transfer, without manual handling, overturning, it improves production efficiency, reduce labor intensity, detection is integrated in same station and carries out, convenient and efficient, and equipment arrangement is reasonable, easy to operate, digitlization is managed.
Description
Technical field
The utility model relates to semi-automatic mounting technologies to belong to equipment system more particularly to the semi-automatic assembly line of grass trimmer
Make technical field.
Background technique
Carrying out the production assembly of grass trimmer components using assembly line is a kind of essential means of production, grass trimmer assembly
Working plate support, working plate movement, machine movement, machine overturning, machine detection are essential steps, but cut in the process
Careless machine machine weight is big, volume is big, assembly process is more, and manual handling, movement, overturning labor intensive is big, assembly time is long, however
The assembly method that industry generallys use is assembly line combination manual operation, and very long assembling line only fills a procedure
It is transmitted to subsequent processing manual assembly with completion, there are following defects for current this production method:
1, it manually carries, is mobile, overturning large labor intensity；
2, it manually carries, is mobile, flip-flop transition is long, low efficiency；
3, one procedure of the assembly line stopping entire producing line that goes wrong all is stagnated；
4, part detection needs to move down wire body, takes time and effort and inconvenient.
Utility model content
The main purpose of the utility model is to provide for the semi-automatic assembly line of grass trimmer, solves artificial loading time-consuming consumption
Power, artificial the defects of occupying more, low efficiency, large labor intensity.
The purpose of this utility model can reach by using following technical solution:
The semi-automatic assembly line of grass trimmer, comprising: lifting feeding station, the lifting feeding station side is connected with assembler
Assembly station two is arranged in position one, one side of assembly station, and two side of assembly station is provided with lifting discharge station, institute
It states lifting discharge station side and is equipped with head feeding and assembly station, the lifting discharge station and the head feeding and dress
Station is conjugated with lifting transfer is equipped with above station, the head feeding and assembly station side are equipped with control system, the machine
Head feeding and assembly station side is connected with blanking assembly and detection station, the blanking assembly and detection station are connected with labeling
Station and discharge station.
Preferably, lifting feeding station include first base, be arranged in first base for lifting elevating mechanism with
And be arranged on elevating mechanism, the rollgang that elevating mechanism can be followed to move, in the lifting discharge station and the lifting
Expect that station structure is identical.
Preferably, assembly station two includes bracket, upper layer roller square on the bracket is arranged, is arranged in the bracket
Lower layer's roller of lower section and component assembly box for holding part, the assembly station one and two structure of assembly station
It is identical.
Preferably, lifting transfer displacement station include second base, for changing the elevating mechanism of vertical position, for changing
Become the horizontal running mechanism of horizontal position and the swing mechanism for revolution.
Preferably, head feeding and assembly station include third pedestal, the working plate that third pedestal lower end is arranged in
Reflux mechanism, be arranged in third pedestal upper end working plate shift mechanism and with the working plate flow back mechanism working plate
The working plate that shift mechanism matches.
Preferably, blanking assembly and detection station include the 4th pedestal, the detection panel being arranged on the 4th pedestal,
Rotating speed of flail detection and driving wheel Rotating speed measring in the detection panel are set.
The advantageous effects of the utility model:
1, the semi-automatic assembly line of grass trimmer provided by the utility model, assembly line is convenient using modularized design, assembly and disassembly, certain
One station goes wrong and can individually take out solution never and influence whole line and use, and is not in that similar long pipeline goes wrong whole stop
Stagnant phenomenon.
2, the semi-automatic assembly line of grass trimmer provided by the utility model conjugates station using automatic lifting transfer, is not necessarily to people
Work is carried, is overturn, and is improved production efficiency, is reduced labor intensity.
3, the semi-automatic assembly line of grass trimmer provided by the utility model, detection is integrated in same station and carries out, convenient and efficient,
It is individually detected without manual handling to other station.
4, the semi-automatic assembly line of grass trimmer provided by the utility model saves operator, improves production efficiency.
5, the semi-automatic assembly line of grass trimmer provided by the utility model, equipment arrangement is reasonable, easy to operate, digitlization is managed
Control.
The utility model humanization designing facilitates manual operation, improves assembly efficiency.
Detailed description of the invention
Fig. 1 is to illustrate according to the overall structure of a preferred embodiment of the unmanned plane blanket technology of the utility model
Figure；
Fig. 2 is the lifting feeding station according to a preferred embodiment of the unmanned plane blanket technology of the utility model
Structural schematic diagram；
Fig. 3 is the knot according to the assembly station one of a preferred embodiment of the unmanned plane blanket technology of the utility model
Structure schematic diagram；
Fig. 4 is head feeding and the assembly of the preferred embodiment according to the unmanned plane blanket technology of the utility model
The structural schematic diagram of station；
Fig. 5 is to conjugate work according to the lifting transfer of a preferred embodiment of the unmanned plane blanket technology of the utility model
Bit architecture schematic diagram；
Fig. 6 is to assemble and detect according to the blanking of a preferred embodiment of the unmanned plane blanket technology of the utility model
The structural schematic diagram of station.
In figure: 1- goes up and down feeding station, 101- first base, 102- elevating mechanism, 103- rollgang, 2- assembly station
One, 3- assembly station two, the upper layer 301- roller, 302- lower layer roller, 303- bracket, 304- component assembly box, 4- go up and down blanking
Station, 5- head feeding and assembly station, 501- third pedestal, 502- working plate, 503- working plate reflux mechanism, 504- tooling
Plate shift mechanism, 6- go up and down transfer and conjugate station, 601- second base, 602- swing mechanism, 603- elevating mechanism, 604- level
Walking mechanism, 7- control system, 8- blanking assembly and detection station, 801- detection panel, the detection of 802- rotating speed of flail, 804- drive
Driving wheel Rotating speed measring, the 4th pedestal of 805-, 9- labeler station, 10- discharge station.
Specific embodiment
To make the more clear and clear the technical solution of the utility model of those skilled in the art, below with reference to embodiment and
Attached drawing is described in further detail the utility model, and however, the embodiments of the present invention are not limited thereto.
As shown in figs 1 to 6, the semi-automatic assembly line of grass trimmer provided in this embodiment, comprising: lifting feeding station 1 rises
Drop 1 side of feeding station is connected with assembly station 1, and assembly station 23, assembly station 231 is arranged in one 2 side of assembly station
Side is provided with lifting discharge station 4, and lifting 4 side of discharge station is equipped with head feeding and assembly station 5, lifting discharge station 4
And be equipped with lifting transfer above head feeding and assembly station 5 and conjugate station 6, head feeding and 5 side of assembly station are equipped with
Control system 7, head feeding and 5 side of assembly station are connected with blanking assembly and detection station 8, blanking assembly and detection station
8 are connected with labeler station 9 and discharge station 10.
In the present embodiment, as shown in Fig. 2, lifting feeding station 1 includes first base 101, is arranged in first base 101
Upper elevating mechanism 102 and setting for going up and down is in elevating mechanism 102, the conveying roller that elevating mechanism 102 can be followed to move
Road 103, this station are responsible for the working plate that flows back, and normality is to minimize position, and elevating mechanism 104 triggers biography after receiving working plate
Sensor, stop cylinder, which is converted to stretching state from retraction while going up and down idler wheel, rises to highest order, and lifting charging roller 103 will return
The working plate of stream is gone up and down to highest point, and workpiece is placed on working plate by operator, and working plate is moved to next work by operator
Position is assembled, and lifting discharge station 4 is identical as lifting 1 structure of feeding station.
In the present embodiment, as shown in figure 3, assembly station 23 includes bracket 303, the upper layer that 303 top of bracket is arranged in
Roller 301, the lower layer's roller 302 being arranged in below bracket 303 and the component assembly box 304 for holding part, assembler
Position 1 is identical as 23 structure of assembly station, and upper layer roller 301 is responsible for the working plate conveying on upper layer, under lower layer's rolling 302 is responsible for
The working plate reflux of layer.
In the present embodiment, as shown in figure 5, lifting transfer displacement station 6 includes second base 601, for changing vertical
The elevating mechanism 603 of position, the horizontal running mechanism 604 for changing horizontal position and the swing mechanism 602 for revolution,
Fixture is moved to the location of workpiece by horizontal running mechanism 604, and elevating mechanism 603 adjusts position of the fixture relative to workpiece, turn-around machine
Structure 602 holds workpiece tightly using fixture and realizes rotation positioning.
In the present embodiment, as shown in figure 4, head feeding and assembly station 5 include the 3rd 501, are arranged in third pedestal
The working plate reflux mechanism 503 of 501 lower ends, the working plate shift mechanism 504 and and tooling that 501 upper end of third pedestal is set
Workpiece is placed on by the working plate 502 that plate reflux 503 working plate shift mechanism 504 of mechanism matches, lifting transfer displacement station 6
Working plate is pushed to manual assembly region, people by motor, working plate shift mechanism 504 in alignment mold right above tooling board mold
Tooling replaces the spare parts, and working plate reflux mechanism 503 will go up and down the working plate that discharge station 4 is fallen and push to lifting feeding station 1
On roller-way.
In the present embodiment, as shown in fig. 6, blanking assembly and detection station 8 include the 4th pedestal 805, are arranged the 4th
Detection panel 801 on pedestal 805, the rotating speed of flail being arranged in detection panel 801 detection 802 and driving wheel Rotating speed measring
804.804 pit of driving wheel Rotating speed measring is pushed to after grass trimmer blanking, rear-wheel is contacted with internal two idler wheels, rotating speed of flail
Revolving speed, the positive and negative rotation of 802 laser sensor test blades are detected, 804 sensor Test driver wheel of driving wheel Rotating speed measring turns
Speed.
As shown in figs 1 to 6, the course of work of light rapid condensation attachment device provided in this embodiment is as follows:
Step 1: the lifting reflux working plate of feeding station 1, normality is to minimize position, and elevating mechanism 104 receives work
Trigger sensor after loading board, stop cylinder, which is converted to stretching state from retraction while going up and down idler wheel, rises to highest order, in lifting
Material roller-way 103 goes up and down the working plate of reflux to highest point, and workpiece is placed on working plate by operator, and operator is by tooling
Plate moves to next station and is assembled, and lifting discharge station 4 is identical as lifting 1 structure of feeding station；
Step 2: working plate is pulled on assembly station 1 by operator from lifting feeding station 1, and working plate is pulled to
Station middle position stops, and the casing that preceding assembly station has assembled is removed to (routine operation on the working plate on assembly station 1
It is to be carried to lifting feeding station), one 2 two sides operator of assembly station carries out assembly work；
Step 3: one 2 operator of assembly station unclamps working plate, 23 operator of assembly station for assembly station 1
On working plate be pulled to assembly station 23 between two parties place stop (not being in time on assembly station 1 processing workpiece in assembly station
It is handled on 2 3)；
Step 4: working plate is pushed to lifting discharge station 4 by 23 operator of assembly station (must assure that grass trimmer
Gear is in minimum gear), working plate touches sensor in place and submits signal, and working plate is fixed in stop cylinder rise, under
After one process catches away grass trimmer, rise and fall roller decline, after working plate is pushed to lifting feeding station by pusher cylinder, dance roller
Road rises；
Step 5: lifting transfer displacement station 6 goes up and down transfer displacement station and head feeding and assembly station 5, operator
Member moves up motor to the mold of head assembly line, and operator operates the control system 7 in rack, presses " workbench moves back
Out ", working plate is advanced into retracted position (automatic mode, emergency stop opening state) with motor, presses " once carry ", it rises at this time
Drop transfer displacement station 6 declines and clamps grass trimmer four-wheel, rises after clamping and level transfers load to head feeding and assembly station
5, clamping jaw is down on motor and is opened to grass trimmer semi-finished product, lifting is moved horizontally to initial position, and then working plate pushes away automatically
Out, operator assembles motor fastener and then Cantilever torsion spanner is gone to rigging position blades and fastener, assembles
It is complete torque spanner to be resetted, press " rehandling ", lifting transfer displacement station clamping jaw is mobile and drops to mowing seat in the plane
Stretching clamping jaw is set, grass trimmer lifting is picked up, moves horizontally and overturn, then drop on transition bench；
Step 6: so that semi-finished product grass trimmer is carried out the assembly of components in front of monitor station, the grass trimmer assembled is drawn
To test section, two rear-wheels drop down onto test blades revolving speed, blade positive and negative rotation, braking time, electric current, voltage, power in hole, by gear
Be adjusted to it is most high-grade, test from walk grass trimmer vehicle wheel rotational speed, detect other business, qualified product is offline from side, rejected product
It is offline from the other side.
In conclusion in the present embodiment, the semi-automatic assembly line of grass trimmer provided in this embodiment goes up and down feeding station 1,
Lifting 1 side of feeding station is connected with assembly station 1, and assembly station 23, assembly station 23 is arranged in one 2 side of assembly station
Side is provided with lifting discharge station 4, and lifting 4 side of discharge station is equipped with head feeding and assembly station 5, lifting discharge station
4 and head feeding and assembly station 5 above be equipped with lifting transfer conjugate station 6, head feeding and 5 side of assembly station are equipped with
Control system 7, head feeding and 5 side of assembly station are connected with blanking assembly and detection station 8, blanking assembly and detection station
8 are connected with labeler station 9 and discharge station 10, and lifting feeding 1 includes first base 101, is arranged and uses in first base 101
In the elevating mechanism 102 of lifting and setting on elevating mechanism 102, the rollgang of the movement of elevating mechanism 102 can be followed
103, this station is responsible for the working plate that flows back, and normality is to minimize position, and elevating mechanism 104 triggers sensing after receiving working plate
Device, stop cylinder, which is converted to stretching state from retraction while going up and down idler wheel, rises to highest order, and lifting charging roller 103 will return
The working plate of stream is gone up and down to highest point, and workpiece is placed on working plate by operator, and working plate is moved to next work by operator
Position is assembled, and lifting discharge station 4 is identical as lifting 1 structure of feed mechanism, and assembly station 23 exists including bracket 303, setting
The upper layer roller 301 of 303 top of bracket, the lower layer's roller 302 being arranged in below bracket 303 and the part for holding part
Box 304 is assembled, assembly station 1 is identical as 23 structure of assembly station, and upper layer roller 301 is responsible for the working plate conveying on upper layer, under
Layer rolls the working plate reflux of 302 responsible lower layers, and lifting transfer displacement station 6 includes second base 601, for changing vertical position
Elevating mechanism 603, the horizontal running mechanism 604 for changing horizontal position and the swing mechanism 602 for revolution set, water
Fixture is moved to the location of workpiece by flat walking mechanism 604, and elevating mechanism 603 adjusts position of the fixture relative to workpiece, swing mechanism
602, which hold workpiece tightly using fixture, realizes rotation positioning, and head feeding and assembly station 5 include third pedestal 501, are arranged in third
501 lower end of pedestal working plate reflux mechanism 503, be arranged in 501 upper end of third pedestal working plate shift mechanism 504 and with
The working plate 502 that working plate reflux 503 working plate shift mechanism 504 of mechanism matches, lifting transfer displacement station 6 put workpiece
It sets and is directed at motor in mold right above tooling board mold, working plate is pushed to manual assembly area by working plate shift mechanism 504
Domain, manual assembly part, working plate reflux mechanism 503 will go up and down the working plate that discharge station 4 is fallen and push to lifting feeding work
On the roller-way of position 1, blanking assembly and detection station 8 include the 4th pedestal 805, the detection panel being arranged on the 4th pedestal 805
801, rotating speed of flail detection 802 and driving wheel Rotating speed measring 804 in detection panel 801 are set.It is pushed after grass trimmer blanking
To 804 pit of driving wheel Rotating speed measring, rear-wheel is contacted with internal two idler wheels, and rotating speed of flail detects 802 laser sensors and surveys
Revolving speed, the positive and negative rotation of blade are tried, the revolving speed of 804 sensor Test driver wheel of driving wheel Rotating speed measring is provided by the utility model
The semi-automatic assembly line of grass trimmer, assembly line is convenient using modularized design, assembly and disassembly, and a certain station, which goes wrong, can individually take out solution
It never influences whole line to use, is not in that similar long pipeline goes wrong whole the phenomenon that stagnating, utilizes automatic lifting transfer
Station is conjugated, without manual handling, overturning, production efficiency is improved, reduces labor intensity, detection is integrated in same station and carries out,
It is convenient and efficient, it is individually detected without manual handling to other station, saves operator, improves production efficiency, equipment arrangement is closed
Reason, easy to operate, digitlization control, the utility model humanization designing facilitate manual operation, improve assembly efficiency.
The above, only the utility model further embodiment, but the protection scope of the utility model is not limited to
In this, anyone skilled in the art is according to the present utility model in range disclosed in the utility model
Technical solution and its design are subject to equivalent substitution or change, belong to the protection scope of the utility model.
Claims (6)
1. the semi-automatic assembly line of grass trimmer, comprising: lifting feeding station (1), which is characterized in that the lifting feeding station (1)
Side is connected with assembly station one (2), and assembly station two (3) are arranged in assembly station one (2) side, the assembly station two
(3) side is provided with lifting discharge station (4), and the lifting discharge station (4) side is equipped with head feeding and assembly station
(5), lifting transfer displacement station is equipped with above the lifting discharge station (4) and the head feeding and assembly station (5)
(6), the head feeding and assembly station (5) side are equipped with control system (7), the head feeding and assembly station (5) one
Side is connected with blanking assembly and detection station (8), the blanking assembly and detection station (8) be connected with labeler station (9) and
Discharge station (10).
2. the semi-automatic assembly line of grass trimmer as described in claim 1, which is characterized in that lifting feeding station (1) includes first
Pedestal (101) is arranged on first base (101) elevating mechanism (102) for lifting and is arranged in elevating mechanism (102)
On, the rollgang (103) of elevating mechanism (102) movement, the lifting discharge station (4) and the lifting feeding work can be followed
Position (1) structure is identical.
3. the semi-automatic assembly line of grass trimmer as described in claim 1, which is characterized in that assembly station two (3) includes bracket
(303), the upper layer roller (301) being arranged above the bracket (303), the lower layer's rolling being arranged below the bracket (303)
Cylinder (302) and the component assembly box (304) for holding part, the assembly station one (2) and the assembly station two (3)
Structure is identical.
4. the semi-automatic assembly line of grass trimmer as described in claim 1, which is characterized in that lifting transfer conjugates station (6) and includes
Second base (601), for changing the elevating mechanism (603) of vertical position, for changing the horizontal running mechanism of horizontal position
(604) and for revolution swing mechanism (602).
5. the semi-automatic assembly line of grass trimmer as described in claim 1, which is characterized in that head feeding and assembly station (5) packet
Third pedestal (501), setting are included in working plate reflux mechanism (503) of third pedestal (501) lower end, setting described the
The working plate shift mechanism (504) of three pedestals (501) upper end and with the working plate flow back mechanism (503) working plate shifting machine
The working plate (502) that structure (504) matches.
6. the semi-automatic assembly line of grass trimmer as described in claim 1, which is characterized in that blanking assembly and detection station (8) packet
It includes the 4th pedestal (805), the detection panel (801) being arranged on the 4th pedestal (805), be arranged in the detection panel
(801) rotating speed of flail detection (802) and driving wheel Rotating speed measring (804) on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822188154.4U CN209532659U (en) | 2018-12-20 | 2018-12-20 | The semi-automatic assembly line of grass trimmer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822188154.4U CN209532659U (en) | 2018-12-20 | 2018-12-20 | The semi-automatic assembly line of grass trimmer |
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| Publication Number | Publication Date |
|---|---|
| CN209532659U true CN209532659U (en) | 2019-10-25 |
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ID=68266044
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822188154.4U Active CN209532659U (en) | 2018-12-20 | 2018-12-20 | The semi-automatic assembly line of grass trimmer |
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| Country | Link |
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| CN (1) | CN209532659U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111993044A (en) * | 2020-08-31 | 2020-11-27 | 浙江硕和机器人科技股份有限公司 | Mower assembly production line |
-
2018
- 2018-12-20 CN CN201822188154.4U patent/CN209532659U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111993044A (en) * | 2020-08-31 | 2020-11-27 | 浙江硕和机器人科技股份有限公司 | Mower assembly production line |
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| TR01 | Transfer of patent right |
Effective date of registration: 20220218 Address after: 230088 21 / F, building F5, phase II, innovation industrial park, No. 2800, innovation Avenue, high tech Zone, Hefei, Anhui Province Patentee after: Anhui Jicui Zhizao Robot Technology Co.,Ltd. Address before: 211899 4th floor, block B, 99 Tuanjie Road, Pukou District, Nanjing City, Jiangsu Province Patentee before: INSTITUTE OF INTELLIGENT MANUFACTURING TECHNOLOGY,JITRI |