CN209519997U - A kind of abrasive disk automatic adhesive patch device - Google Patents
A kind of abrasive disk automatic adhesive patch device Download PDFInfo
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- CN209519997U CN209519997U CN201920175799.6U CN201920175799U CN209519997U CN 209519997 U CN209519997 U CN 209519997U CN 201920175799 U CN201920175799 U CN 201920175799U CN 209519997 U CN209519997 U CN 209519997U
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- abrasive disk
- abrasive
- adhesive patch
- automatic adhesive
- material block
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Abstract
The utility model discloses a kind of abrasive disk automatic adhesive patch devices, including abrasive disk base seat, dispenser, glue mixer, manipulator, abrasive material block feeding pipeline, vibrating disk；Dispenser, the installation of glue mixer are on a robotic arm；Manipulator is located above abrasive disk base seat；Abrasive material block feeding pipeline is connect with vibrating disk.Abrasive disk automatic adhesive patch device in the utility model can be automatically performed the gluing and application work of abrasive disk block on abrasive disk matrix, the gluing time 0.5-2 seconds, glue layer thickness profile is uniform, abrasive disk block is uniformly distributed, paste the time about 0.5-1.5h of a piece of abrasive disk, a large amount of manpower is saved, production efficiency is also substantially improved.
Description
Technical field
The utility model relates to a kind of abrasive disk automatic adhesive patch devices, belong to Double face grinding abrasive disk technology of preparing
Field.
Background technique
Double face grinding abrasive disk is made of matrix and abrasive material, and the diameter of abrasive disk is generally 500-1200mm, abrasive material
Layer is generally made of hundreds of small abrasive disk block, and small abrasive disk is block-shaped mainly hexagon and circle, abrasive disk block
Outer diameter generally uses 15-25mm.
In the prior art, Double face grinding abrasive disk generally pastes small abrasive disk block, workload ratio by the way of artificial
It is larger and time-consuming, the uniformity of patch can not be effectively ensured, the appearance of patch is also unsightly.It, need to be to small abrasive disk before bonding
Block spreading glue, artificial gluing not only low efficiency, but also smear also uneven, it is thin that glue layer has thickness to have, and bonding quality can not be quasi-
Really control.During both-end abrasive disk is ground use, it is bonded bad small abrasive disk block and is also easy to appear the problem of falling off.
Summary of the invention
The purpose of the utility model is to provide a kind of equipment of Double End abrasive disk automatic adhesive patch, can be in Double End
It is automatically performed the gluing and application work of abrasive material block on grinding abrasive disk matrix, the gluing time 0.5-2 seconds, glue layer thickness profile
Uniformly, abrasive material block is uniformly distributed, and pastes the time about 0.5-1.5h of a piece of abrasive disk, and production efficiency is substantially improved.
To achieve the above object of the invention, the technical solution adopted in the utility model is:
A kind of abrasive disk automatic adhesive patch device, the abrasive disk automatic adhesive patch device include abrasive disk matrix
Seat, dispenser, glue mixer, manipulator, abrasive material block feeding pipeline, vibrating disk；Dispenser, glue mixer are mounted on machinery
On hand；Manipulator is located above abrasive disk base seat；Abrasive material block feeding pipeline is connect with vibrating disk.
Glue mixer is the mixing place for being bonded glue, and this field generally uses AB glue to be bonded, glue mixer
Two kinds of components can be sufficiently mixed, form bonding glue, dispenser is connected to glue mixer, so that glue is in glue mixer
It is flowed out after mixing from dispenser, using dispenser rather than directly is conducive to control glue outflow from glue mixer outflow glue
Amount and outflow pressure and coated area, dispenser are existing equipment, and it is controllable, smooth to coat available coated side for glue
Effect；The displacement of mechanical hand-motion dispenser, to be consistent with distribution of the abrasive material block on abrasive disk matrix, pieces of cloth uniformity and
Flexibility greatly improves；Dispenser, the mounting means of glue mixer on a robotic arm are routine techniques, as long as installation is stablized
?.
For abrasive disk base seat for fixing abrasive disk matrix, glue is coated to abrasive disk matrix corresponding position from dispenser
Afterwards, glue coating position is drawn and be attached to the abrasive material block being stored in vibrating disk by manipulator by abrasive material block feeding pipeline, completes
The patch of one position.The utility model pastes abrasive disk abrasive material block using manipulator, and it is automatic to realize abrasive disk substrates
The function of pasting abrasive disk abrasive material block, solve it is artificial paste abrasive disk block glue smear uneven, abrasive disk block be unevenly distributed and
The problem of time and effort consuming, production efficiency are substantially improved.
In the utility model, abrasive disk automatic adhesive patch device further includes man-machine interface, can input patch drawing, set
Fixed and adjustment gluing time and patch pressure.Man-machine interface is conventional products, respectively with dispenser, glue mixer, machinery
Hand, vibrating disk connection, can control the operation of dispenser, glue mixer, manipulator, vibrating disk, specific connection, control mode
For regular industrial control mode, for example manipulator can control according to patch drawing and all around move, the abrasive material block on drawing
Position coating glue controls the feeding state of vibrating disk according to the bonding situation of abrasive material block, controls glue according to glue troubled water
The stirring of water mixer, according to the gluing of the process parameter control dispenser of design, these controls are all routine techniques, according to each
The operation instruction of relevant device operates.
In the utility model, abrasive disk automatic adhesive patch device further includes lifting device, is installed on abrasive disk base seat
Lower section can be lifting platform, conducive to the adjustment of different-thickness abrasive disk or different operating height requirement.Lifting device can be only
Vertical manipulation, all can also be routine techniques via human-computer interface control.
In the utility model, vibrating disk is existing product, there is a impulse mgnet below, disk body can be made to make Vertical Square
To vibration, drive it to rock vibration around its vertical axis by inclined spring leaf, internal abrasive material block due to by this vibration and
Rise along helical orbit, a series of Orbit revolutionaries are passed through during rising, it can be in unified state automatically into abrasive material block
The purpose of feeding pipeline, work be by vibration by unordered abrasive material block automatic order align it is neat, be accurately transported to mill
Expect block feeding pipeline.
In the utility model, abrasive material block feeding pipeline is connect with vibrating disk, specially abrasive material block feeding pipeline and vibrating disk
Discharge port combine, thus by the vibration of vibrating disk, abrasive material block is sent into feeding pipeline, can be according to the big of abrasive disk block
It is small, the width of pipeline is adjusted, to guarantee the smooth transmission of abrasive disk abrasive material block, is transferred to the grinding of abrasive material block feeding ducting side edge
The waiting of mill material block is drawn by manipulator.Preferably, the width of the abrasive material block feeding pipeline is 10~30mm, excessive to will lead to
Abrasive material block carries out slow or card workpiece (there is a situation where that non-rectilinear is mobile), influences to expect block conveying and efficiency；Further preferred
The abrasive material block feeding pipeline includes bottom plate and is mounted on the first baffle of bottom plate two sides, second baffle, bottom plate and first
Baffle, second baffle form a channel, form track groove, and bottom plate is slided for abrasive material block, and baffle is prevented for position fixation
It falls down, the circle and hexagon abrasive disk block of outer diameter 10-30mm can be transmitted, most preferably, the first baffle activity peace
On bottom plate, activity installation can be carried out according to the prior art, for example screw rod is arranged in first baffle lower surface, and bottom plate correspondence is set
Groove is set, first baffle can be fixed on according to the different location of groove by different location, adjusts first baffle and second baffle
Distance is suitble to various sizes of abrasive material block.
In the utility model, manipulator includes rotating arm, connecting plate, lifting motor, electric linear slide unit, one end of the connection board
It is connect with rotating arm, the lifting axis connection of one end and lifting motor, lifting motor is mounted on electric linear slide unit；Such structure
Under, electric linear slide unit can move along a straight line, to drive lifting motor straight-line displacement, then drive rotating arm straight by connecting plate
Displacement of the lines, rotating arm rotation, rotating arm is existing product, carry rotating electric machine, can voluntarily or man-machine interface control
It can thus be rotated freely in parallel with horizontal plane circular-rotation with 360 ° down, cover entire Double face grinding abrasive disk matrix.
In the utility model, abrasive disk automatic adhesive patch device further includes vacuum chuck；The vacuum chuck is located at machine
Tool hand end, effect are to draw abrasive material block, and specially abrasive disk abrasive material block runs to abrasive material block feeding ducting side from vibrating disk
After edge, vacuum chuck draws abrasive material block and is put on abrasive disk matrix the position of gluing, completes patch.Vacuum chuck is existing
Product is a kind of most cheap method using vacuum chuck crawl product, and vacuum chuck is numerous in variety, and sucker made of rubber can
It is operated at high temperature, the sucker made of silicon rubber is very suitable for catching shaggy product, made of polyurethane
Sucker is then very durable.The working principle of vacuum chuck is the prior art, and vacuum chuck is passed through adapter tube and vacuum equipment (ratio first
Such as vacuum generator) it connects, it is then contacted with object to be drawn such as abrasive material block, starts vacuum equipment suction, make to generate in sucker negative
Air pressure can start conveying the object to be lifted and smoothly fill when abrasive material block is transported to destination so that the object to be lifted be sucked
For gas into vacuum chuck, making to become zero air pressure or slightly positive air pressure by negative pressure in vacuum chuck, vacuum chuck is just detached from mill
Expect block, so as to complete the patch task of abrasive material block, the time for pasting a piece of abrasive disk abrasive material block is 2 ~ 4s.Adapter tube is set with vacuum
Standby is existing conventional components, and without limitation, those skilled in the art select the utility model according to common sense, and specific vacuum is inhaled
Disk is also routine techniques by the method that adapter tube is connected with vacuum equipment (such as vacuum generator), those skilled in the art according to
The operation of workshop actual conditions does not influence the performance of the utility model performance.
In the utility model, abrasive disk automatic adhesive patch device further includes bracket, the mainly fixed machine of the effect of bracket
Tool hand, it is specially that electric linear slide unit is rack-mount, with solid mechanical hand and manipulator can be made straight in this way
Line, rotary motion, specific electric linear slide unit is installed as the prior art on bracket, for example electric linear slide unit both ends are consolidated
Be scheduled on bracket, electric linear slide unit be it is a kind of the mechanical structure of linear motion can be provided, including slideway and sliding block, can it is horizontal or
The vertical use of person, self-powered motor use, and it is complete that other demand workpiece (such as lifting motor) compositions are installed on its sliding block
Convey sports equipment.Preferably, abrasive disk automatic adhesive patch device further includes workbench, can be by bracket, abrasive disk matrix
Seat, abrasive material block feeding pipeline, vibrating disk are installed on the workbench, and play the role of two, and first makes automatic adhesive patch work
Meet workshop routine operation height, be conducive to personnel inspection, maintenance etc., second makes all components form overall structure, is conducive to one
It rises and carries movement.There is no limit those skilled in the art design design the utility model of specific works platform according to workshop situation.
In the utility model, dispenser and glue mixer mode of communicating are routine techniques, dispenser can be entered glue
Mouth is connect with the gum outlet of glue mixer；Vibrating disk discharge port is directly connect with abrasive material block feeding pipeline, passes through rotation
Mode abrasive disk abrasive material block is transported to discharge port and abrasive material block feeding pipeline junction, abrasive disk abrasive material block is in abrasive material below
Under block thrust, it is transported to abrasive material block feeding ducting side edge, manipulator can be rotated freely with 360 °, and the end of manipulator has
Vacuum chuck, which can draw abrasive disk block, and abrasive disk block is placed into specified coordinate position.
In the utility model, all components are existing product, including abrasive disk base seat, dispenser, glue mixer, machine
Tool hand, abrasive material block feeding pipeline, vibrating disk are all commercial products, and to concrete shape construction, there is no limit as long as may be implemented this
Utility model function, such as abrasive disk base seat can place fixed abrasive disk matrix, dispenser can with certain pressure,
Flow velocity coating glue, glue mixer can make two kinds of ingredients of glue be uniformly mixed, and manipulator can rotate, and vibrating disk can
With placing abrasive block etc..
Since above-mentioned technical proposal is used, the utility model has the advantage that compared with prior art
1. the utility model pastes abrasive disc using the method for automatically dropping glue and automatic sucking abrasive material block, pieces of cloth are uniform
Property and flexibility greatly improve, can with the matrix within application diameter 1600, within weight 1000kg, within thickness 100mm,
Substantially all products are covered.
2. the utility model uses automatic dispensing machine spot printing glue, the gluing time of monolithic abrasive disk block is greatly shortened,
The uniformity of glue layer thickness profile is also improved simultaneously.
3. the utility model pastes abrasive disk block using manipulator, patch efficiency is substantially improved.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of one abrasive disk automatic adhesive patch device of embodiment；
Fig. 2 is the structural schematic diagram of abrasive disk base seat；
Fig. 3 is the structural schematic diagram of abrasive material block feeding pipeline；
Fig. 4 is the structural schematic diagram of abrasive material block feeding pipeline first baffle；
Fig. 5 is the structural schematic diagram of abrasive material block feeding pipeline bottom plate；
Fig. 6 is the structural schematic diagram of two abrasive disk automatic adhesive patch device of embodiment；
Fig. 7 is circuit connecting relation schematic diagram；
Fig. 8 is the structural schematic diagram of abrasive disk；
Wherein: abrasive disk base seat 1, dispenser 2, glue mixer 3, abrasive material block feeding pipeline 4, vibrating disk 5, vacuum are inhaled
It is disk 6, man-machine interface 7, lifting device 8, bracket 9, vacuum equipment 10, rotating arm 11, connecting plate 12, lifting motor 13, electronic straight
Line slide unit 14, hollow connecting rod 15, electric valve 16, bottom plate 17, first baffle 18, second baffle 19, screw rod 20, groove 21, work
Make platform 22, abrasive disk matrix 23.
Specific embodiment
The utility model is further described with reference to the accompanying drawings and embodiments:
Embodiment one
It is shown in Figure 1:
A kind of abrasive disk automatic adhesive patch device, including abrasive disk base seat 1, dispenser (inscription is safe mechanical) 2, glue are mixed
Clutch (helping peaceful instrument, carry mixing, valve) 3, manipulator, abrasive material block feeding pipeline 4, vibrating disk (Hua Sheng Yuan) 5, vacuum chuck
(Xiang credit is accurate) 6, man-machine interface (just knowing intelligence) 7, lifting device (for lifting platform) 8, bracket 9, vacuum equipment, are vacuum
Device (whirlwind fluid) 10；Manipulator is located above abrasive disk base seat；Vacuum chuck is set by adapter tube (take out/put vacuum) with vacuum
Standby to connect, attached drawing is not in order to mark succinctly, and the connection of adapter tube, vacuum equipment belongs to routine techniques, and bracket is with being mounted on workshop
Face, man-machine interface are mounted on wall.
Manipulator includes rotating arm (TOSHIBA) 11, connecting plate 12, lifting motor 13, electric linear slide unit (when horizontal drip
Sea) 14, one end of the connection board is connect with rotating arm, the lifting axis connection of one end and lifting motor, and lifting motor is mounted on electronic straight
On line slide unit, electric linear slide unit is rack-mount.
Dispenser, glue mixer are mounted on rotating arm end by conventional screw；Abrasive material block feeding pipeline and vibrating disk
Discharge port connection, one end is located at abrasive disk matrix border；(it is in fixed vacuum chuck by hollow connecting rod 15 for vacuum chuck
Can be used for walking vacuum adapter simultaneously) routinely it is installed on rotating arm end, the no spy of the positional relationship of vacuum chuck and dispenser
It does not limit, according to the actual situation, avoids interacting；The gum outlet of glue mixer and the glue-feeder routine side of dispenser
Method connection, thus AB glue inlet point glue machine after the mixing of glue mixer, and according to conventional structure, glue mixer gum outlet
There is electric valve 16, can be controlled by man-machine interface using conventional method；Lifting platform is installed below abrasive disk base seat, independent to control
System, specific mounting means are to be mounted on base seat on lifting platform table top by screw, have hole among abrasive disk, among base seat
There is protrusion, referring to attached drawing 2, protrusion is mating with hole, and what such abrasive disk can be stable is placed on base seat, specific base seat
Structure will not influence the realization of the utility model technical effect, can stablize abrasive disk.
Referring to Fig. 3, abrasive material block feeding pipeline includes bottom plate 17 and is mounted on the first baffle 18 of bottom plate two sides, second gear
Plate 19, first baffle is movably arranged on bottom plate, and specially screw rod 20 is arranged in first baffle lower surface, and such as Fig. 4, bottom plate correspondence is set
Groove 21 is set, such as Fig. 5, it is conventional fastening method, according to groove that screw rod is inserted into groove to be fixed with screw from below again
First baffle can be fixed on different location by different location, adjust first baffle at a distance from second baffle, second baffle and bottom
The combination of plate can be structure as a whole or it is split type fix by conventional methods, shift position is not needed, on abrasive material block
The width of pipe material is 10~30mm, is suitble to various sizes of abrasive material block.
Embodiment two
Referring to Fig. 6, on the basis of example 1, abrasive disk automatic adhesive patch device further includes workbench 22；Lifting
Device, abrasive material block feeding pipeline, vibrating disk, bracket, man-machine interface, vacuum equipment are located on workbench；Fig. 7 be man-machine interface with
The custom circuit connection relationship diagram of each control equipment, is conventional means.Man-machine interface respectively (join with dispenser by control gluing
Number), glue mixer (control stirring, valve), rotating arm (control circular-rotation), lifting motor (control vertical lift), electricity
Dynamic straight line slide unit (control linear motion), vibrating disk (control vibration) connection, are carried out conventional by the included function of respective equipment
Control, belongs to Industry Control routine techniques, for sake of simplicity, Fig. 1 does not draw control connecting line.All components of the utility model are all
It is commercial products, is purchased from electromechanical hardware city, wherein man-machine interface can input abrasive disk parameter according to conventional methods.
Using the abrasive disk automatic adhesive patch device of embodiment two, the abrasive disk matrix 23 of diameter 1200mm is first fixed
On abrasive disk base seat, the parameters such as drawing are imported into man-machine interface according to the conventional input of man-machine interface；Vibrating disk starts
Upper abrasive material block (the hexagon abrasive disk abrasive material block of outer diameter 20mm), when abrasive material block reaches abrasive material feeding ducting side edge fastly, dispenser
Start dispensing, dispensing finishes, robot movement to abrasive material feeding ducting side edge, draws grinding mill with the vacuum chuck above it
Abrasive disk abrasive material block is simultaneously put into dispensing position, patch by material block；Then dispensing, patch, after whole patches, machine are repeated
Tool hand is automatically stopped work；Power supply is closed, abrasive disk is removed from workbench, automatic chip mounting is completed, and finished product is referring to Fig. 8；Often
A abrasive material block gluing time 1s, patch time 3s, total used time are 1.5h, under normal circumstances, the abrasive disk of same specification, 1 manpower
The time of work patch is about 10h, and the automatic chip mounting time more artificial patch time shortens about 80%, working efficiency can be substantially improved；It is logical
Thickness gauge test is crossed, for abrasive disk thickness error prepared by embodiment two less than 0.3%, the error of artificial patch reaches 5%；It is ground
Same workpiece is ground in the test of grinder part, and continuous work 500 hours, abrasive disk prepared by embodiment two did not had abrasive material block to fall off,
And there are abrasive material block obscissions for the abrasive disk of artificial patch.
Claims (10)
1. a kind of abrasive disk automatic adhesive patch device, which is characterized in that the abrasive disk automatic adhesive patch device includes grinding
Grinding disc substrate seat, dispenser, glue mixer, manipulator, abrasive material block feeding pipeline, vibrating disk, vacuum chuck；Dispenser, glue
Water mixer is installed on a robotic arm；Manipulator is located above abrasive disk base seat；Abrasive material block feeding pipeline is connect with vibrating disk；
The vacuum chuck is located at robot end.
2. abrasive disk automatic adhesive patch device according to claim 1, which is characterized in that the abrasive disk automatic adhesive patch
Piece equipment further includes man-machine interface；The man-machine interface is connect with dispenser, glue mixer, manipulator, vibrating disk respectively.
3. abrasive disk automatic adhesive patch device according to claim 1, which is characterized in that the abrasive disk automatic adhesive patch
Piece equipment further includes lifting device, is installed below abrasive disk base seat.
4. abrasive disk automatic adhesive patch device according to claim 1, which is characterized in that the manipulator includes rotation
Arm, connecting plate, lifting motor, electric linear slide unit；One end of the connection board is connect with rotating arm, the lifting shaft of one end and lifting motor
Connection, lifting motor are mounted on electric linear slide unit.
5. abrasive disk automatic adhesive patch device according to claim 4, which is characterized in that the abrasive disk automatic adhesive patch
Piece equipment further includes bracket；The electric linear slide unit is rack-mount.
6. abrasive disk automatic adhesive patch device according to claim 1, which is characterized in that the abrasive disk automatic adhesive patch
Piece equipment further includes vacuum equipment；The vacuum chuck is connected by adapter tube and vacuum equipment.
7. abrasive disk automatic adhesive patch device according to claim 1, which is characterized in that the abrasive disk automatic adhesive patch
Piece equipment further includes workbench；The abrasive disk base seat, abrasive material block feeding pipeline, vibrating disk are located on workbench.
8. abrasive disk automatic adhesive patch device according to claim 1, which is characterized in that the abrasive material block feeding pipeline
Width is 10~30mm.
9. abrasive disk automatic adhesive patch device according to claim 1, which is characterized in that the abrasive material block feeding pipeline packet
It includes bottom plate and is mounted on the first baffle of bottom plate two sides, second baffle.
10. abrasive disk automatic adhesive patch device according to claim 9, which is characterized in that the first baffle activity peace
On bottom plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920175799.6U CN209519997U (en) | 2019-01-31 | 2019-01-31 | A kind of abrasive disk automatic adhesive patch device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920175799.6U CN209519997U (en) | 2019-01-31 | 2019-01-31 | A kind of abrasive disk automatic adhesive patch device |
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| Publication Number | Publication Date |
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| CN209519997U true CN209519997U (en) | 2019-10-22 |
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ID=68231179
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920175799.6U Active CN209519997U (en) | 2019-01-31 | 2019-01-31 | A kind of abrasive disk automatic adhesive patch device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111515087A (en) * | 2020-05-15 | 2020-08-11 | 浙江钰茂泽智能装备有限公司 | Dispensing and pasting device and method for jade pieces |
| CN113732989A (en) * | 2020-05-28 | 2021-12-03 | 胜美达电机（香港）有限公司 | Bonding method, bonding device and component assembly system |
| CN114871061A (en) * | 2022-05-19 | 2022-08-09 | 成都合达自动化设备有限公司 | Lifting glue injection machine |
-
2019
- 2019-01-31 CN CN201920175799.6U patent/CN209519997U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111515087A (en) * | 2020-05-15 | 2020-08-11 | 浙江钰茂泽智能装备有限公司 | Dispensing and pasting device and method for jade pieces |
| CN111515087B (en) * | 2020-05-15 | 2023-09-12 | 浙江钰茂泽智能装备有限公司 | Jade piece point adhesive sticking device |
| CN113732989A (en) * | 2020-05-28 | 2021-12-03 | 胜美达电机（香港）有限公司 | Bonding method, bonding device and component assembly system |
| CN113732989B (en) * | 2020-05-28 | 2023-10-10 | 胜美达电机（香港）有限公司 | Bonding method, bonding device and component mounting system |
| CN114871061A (en) * | 2022-05-19 | 2022-08-09 | 成都合达自动化设备有限公司 | Lifting glue injection machine |
| CN114871061B (en) * | 2022-05-19 | 2024-01-12 | 成都合达自动化设备有限公司 | Lifting glue injection machine |
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