CN209495564U - A kind of manipulator of automatically coming out of the stove - Google Patents
A kind of manipulator of automatically coming out of the stove Download PDFInfo
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- CN209495564U CN209495564U CN201822215486.7U CN201822215486U CN209495564U CN 209495564 U CN209495564 U CN 209495564U CN 201822215486 U CN201822215486 U CN 201822215486U CN 209495564 U CN209495564 U CN 209495564U
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- vertical shift
- manipulator
- coming out
- drilling rod
- guiding axis
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Abstract
The utility model discloses a kind of manipulators of automatically coming out of the stove, relate generally to closed type calcium carbide furnace field of smelting, including vertical shift main body, rotating mechanism is equipped in the vertical shift main body, hydraulic control device is equipped on the rotating mechanism, described hydraulic control device one end passes through swivel mount and vertical shift platform fixed hinge, the other end passes through new line oil cylinder and vertical shift platform fixed hinge, feed mechanism is equipped on the vertical shift platform, rock drill is equipped on the feed mechanism, described rock drill one end is connect with driving mechanism, the other end is connect with by drilling rod quick release device with drilling rod, the drill steel support connecting with vertical shift platform is equipped in the drilling rod middle position, Mutegun structure is equipped in the vertical shift platform end, it is easy to operate, it is convenient, using safe, realize that full-automatic mechanical operation replaces manual operation, it completes to burn eye, widen the view, Reaming hole, stifled eye movement are made, and reduce labor intensity, save electric power, push the process of calcium carbide furnace discharging automation.
Description
Technical field
The invention mainly relates to closed type calcium carbide furnace field of smelting, specifically a kind of manipulator of automatically coming out of the stove.
Background technique
Currently, being also almost by manually grasping coming out of the stove in link on some newly-built and transformation closed calcium carbide furnace
Make.First furnace eye is burnt with arc burner, by 6-8 operators diameter 30mm or so round steel when approaching will burn
Or six stupefied steel break, until wait until flowing out calcium carbide, since liquid calcium carbide has biggish viscosity, generally require flushing and casting work
People's reaming hole repeatedly, to guarantee the lasting outflow of calcium carbide.Widened the view with electric arc over-burning device, furnace eye constantly upper can be lifted, and furnace bottom is caused to continue
It increases, electrode and power consumption increase, and What is more will lead to the melting loss of fire door, reduce the service life of furnace body.Manually stifled furnace eye behaviour
When making, the stifled depth is difficult to control.Stifled is excessively shallow, and fire door can overheat, and furnace wall brick, which is lined with, to be burned.If stifled is too deep,
It will lead to the generation for running eye accident again.And labor intensity is big when manual operations, and working environment is severe, very dangerous, steel
The material consumptions such as muscle, steel pipe, oxygen are also very big.
Summary of the invention
In view of the deficiencies in the prior art and defect, the present invention provides a kind of simple, convenient, use is safe
Automatically come out of the stove manipulator, realize that full-automatic mechanical operation replaces manual operation, complete to burn eye, widen the view, reaming hole, stifled eye movement
Make, reduce labor intensity, save electric power, pushes the process of calcium carbide furnace discharging automation.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme: a kind of manipulator of automatically coming out of the stove, special
Sign is: including vertical shift main body, being equipped with rotating mechanism in the vertical shift main body, hydraulic control is equipped on the rotating mechanism
Device, by swivel mount and vertical shift platform fixed hinge, the other end is by new line oil cylinder and indulges for described hydraulic control device one end
Platform fixed hinge is moved, feed mechanism is equipped on the vertical shift platform, rock drill, the chisel are equipped on the feed mechanism
Rock machine one end is connect with driving mechanism, and the other end is connect with by drilling rod quick release device with drilling rod, the drilling rod quick release device packet
Pedestal is included, support frame is equipped on described pedestal one end, is equipped with secondary guiding axis, middle part equipped with leading in support frame as described above upper end
To axis, it is equipped with buffer gear on the secondary guiding axis, vertical adjustment mechanism is equipped on the buffer gear, in the pedestal
The other end is equipped with sliding slot fixed plate, and tugboat is equipped in the sliding slot fixed plate and is oriented to, in the sliding slot fixed plate and support frame
It is equipped with channel steel between end, the drill steel support connecting with vertical shift platform is equipped in the drilling rod middle position, it is flat in the vertical shift
Platform end is equipped with Mutegun structure.
As a further improvement of the present invention, the vertical shift main body includes track, is equipped with walking dolly on the track.
As a further improvement of the present invention, the rotating mechanism passes through bi-directional drive motor braking.
As a further improvement of the present invention, the hydraulic control device includes swivel mount, is equipped on the swivel mount
New line oil cylinder.
As a further improvement of the present invention, the drill steel support includes heat-resistant antifriction support wheel and support shaft.
As a further improvement of the present invention, the rock drill include impactor, accumulator, rotation motor, front assembly,
Bit shank.
As a further improvement of the present invention, the buffer gear includes spring, spring slide set, sliding sleeve, described to hang down
Straight adjustment mechanism is connect with spring slide set, sliding sleeve, and the spring slide is set on secondary guiding axis, and the sliding is arranged
It sets on main guiding axis.
As a further improvement of the present invention, the vertical adjustment mechanism passes through range-adjustable fixed plate, interior hexagonal full wire
Screw, silk block are fixedly connected with spring slide set, to adjust the position of vertical adjustment mechanism, to of the spring of buffer gear
Power is controlled.
As a further improvement of the present invention, the main guiding axis, secondary guiding axis and support frame are fixed by hex nut,
It is fixed between the pedestal and support frame by triangle gusset, the sliding slot tune connecting with channel steel is equipped in the sliding slot fixed plate
Whole plate, to adjust the height of channel steel.
As a further improvement of the present invention, front limit device is respectively set with after in the front end of the vertical shift platform and end
Limiter.
Compared with prior art, the device have the advantages that are as follows: mechanical knot is combined by the control of full hydraulic system
Manually-operated movement is realized mechanization by the design of structure, and operation is more convenient, is burnt eye to cleaning fire door and is all acted by a set of
Device is completed, reliable in action, per tour-people workload originally only needs-people can be completed, and thorough liberation labour reduces
Recruitment cost；Dangerous movement is completed by mechanical structure, and the operating environment for improving stokehold worker effectively prevents manually grasping
The security risk of work improves the safety coefficient in production process；Drilling rod realizes full-automatic replacement, and is provided on the support
Buffer gear, replacement can be completed in a few seconds, and tool can substantially reduce replacing construction with quick-replaceable when safeguarding and producing,
By using spring buffer in the application, to make flexible increase, the rapid wear to reduce tool and equipment, work is considerably increased
The service life of tool realizes that full-automatic mechanical operation replaces manual operation, and completion widens the view, reaming hole, blocks up eye, cleaning fire door movement,
Reduce labor intensity.
Detailed description of the invention
The present invention is further illustrated with reference to the accompanying drawings and detailed description:
Fig. 1 is a kind of main view for manipulator of automatically coming out of the stove of the present invention；
Fig. 2 is a kind of top view for manipulator of automatically coming out of the stove of the present invention；
Fig. 3 is the perspective view of drilling rod quick release device of the present invention；
Fig. 4 is the main view of drilling rod quick release device of the present invention；
Fig. 5 is the top view of drilling rod quick release device of the present invention；
Fig. 6 is the left view of drilling rod quick release device of the present invention；
Fig. 7 is rock drill design schematic diagram of the present invention.
In figure: limiter, 2 driving mechanisms, 3 rotating mechanisms, 4 Mutegun structures, 5 feed mechanisms, 6 rock drills, 61 punchings after 1
Hit device, 62 accumulators, 63 rotation motors, 64 front assemblies, 65 bit shanks, 7 drilling rods, 8 drill steel supports, 81 support shafts, 82 supports
Wheel, 9 vertical shift main bodys, 92 tracks, 91 walking dollies, 10 hydraulic control devices, 101 swivel mounts, 102 new line oil cylinders, 11 vertical shifts are flat
Platform, 12 front limit devices, 13 drilling rod quick release devices, 14 vertical adjustment mechanisms, 15 buffer gears, 16 main guiding axis, 17 secondary guiding axis,
18 pedestals, 19 tugboats guiding, 20 support frames, 21 springs, 22 spring slide sets, 23 sliding sleeves, 24 channel steels, 25 triangle gussets,
26 hex nuts, 27 range-adjustable fixed plates, hexagonal full wire screw, 29 blocks, 30 sliding slot fixed plates, the adjustment of 31 sliding slots in 28
Plate, 32 bi-directional drive motors.
Specific embodiment
It is right in the following with reference to the drawings and specific embodiments in order to which technical solution of the present invention and beneficial effect are more clearly understood
The present invention is described in further detail, it should be understood that and the specific embodiments described herein are only used for understanding the present invention,
Be not intended to limit the present invention, it is obtained by those of ordinary skill in the art without making creative efforts it is all its
His embodiment, shall fall within the protection scope of the present invention.
Fig. 1 to Fig. 7 gives one embodiment of the present invention, a kind of manipulator, including vertical shift main body of automatically coming out of the stove
9, it is equipped with rotating mechanism 3 in the vertical shift main body 9, hydraulic control device 10 is equipped on the rotating mechanism 3, it is described hydraulic
For 10 one end of control device by swivel mount 101 and 11 fixed hinge of vertical shift platform, the other end is flat by new line oil cylinder 102 and vertical shift
11 fixed hinge of platform is equipped with feed mechanism 5 on the vertical shift platform 11, and rock drill 6, institute are equipped on the feed mechanism 5
It states 6 one end of rock drill to connect with driving mechanism 2, the other end is connect with by drilling rod quick release device 13 with drilling rod 7, and the drilling rod is fast
Handler 13 includes pedestal 18, and support frame 20 is equipped on described 18 one end of pedestal, is equipped with pair in 20 upper end of support frame as described above
Guiding axis 17, middle part are equipped with main guiding axis 16, are equipped with buffer gear on the secondary guiding axis 17, set on the buffer gear
There is vertical adjustment mechanism 14, is equipped with sliding slot fixed plate 30 in 18 other end of pedestal, is equipped in the sliding slot fixed plate 30
Tugboat guiding 19, is equipped with channel steel 24, in 7 middle position of drilling rod between 20 end of the sliding slot fixed plate 30 and support frame
Equipped with the drill steel support 8 connecting with vertical shift platform 11, Mutegun structure 4 is equipped in 11 end of vertical shift platform.
Feed mechanism 5 is that rock drill 6 provides feeding service, while realizing under the control of hydraulic system slow-motion, rewind, fast
Shock movement.The drilling rod 7 is connected by drilling rod quick release device 13 with rock drill 6, realizes the movement of impact, spinning force, chisel
Rock machine 6 had not only been able to achieve high-frequency shock movement, but also was able to achieve spinning movement, and shock movement is also able to achieve after installed protection device.
The vertical shift main body 9 includes track 92, and walking dolly 91 is equipped on the track 92.
The rotating mechanism 3 is braked by bi-directional drive motor 32.
The hydraulic control device 10 includes swivel mount 101, and new line oil cylinder 102 is equipped on the swivel mount 101.
The drill steel support 8 includes heat-resistant antifriction support wheel 82 and support shaft 81.
The rock drill 6 includes impactor 61, accumulator 62, rotation motor 63, front assembly 64, bit shank 65.
Front limit device 12 and rear limiter 1 is respectively set in the front end of the vertical shift platform 11 and end.
The buffer gear 15 covers 22, sliding sleeve 23, the vertical adjustment mechanism 14 and bullet including spring 21, spring slide
Spring sliding sleeve 22, sliding sleeve 23 connect, and the spring slide set 22 is arranged on secondary guiding axis 17, and the sliding sleeve 23 is arranged
On main guiding axis 16.
The vertical adjustment mechanism 14 passes through range-adjustable fixed plate 27, interior hexagonal full wire screw 28, silk block 29 and spring
Sliding sleeve 22 is fixedly connected, and to adjust the position of vertical adjustment mechanism 14, is controlled to the tension of the spring 21 of buffer gear
System.
The main guiding axis 16, secondary guiding axis 17 and support frame 20 are fixed by hex nut 26, the pedestal 18 and branch
It is fixed by triangle gusset 25 between support 20, the sliding slot adjustment plate connecting with channel steel 24 is equipped in the sliding slot fixed plate 30
31, to adjust the height of channel steel 24.
When replacement tool, equipment rotates to the grasping mechanism that 45 degree can arbitrarily adjust equipment when encountering vertical adjustment mechanism,
Vertical adjustment mechanism forward compression buffer gear slides on the track of main guiding axis and secondary guiding axis, and front tool leans on tugboat
Guide support to reach steady replacement tool, otherwise buffers to alleviate the impact force of equipment grasping mechanism when place tool
The reaction force of mechanism can effectively reduce the damage of tool.
It is provided with buffer gear on the support, replacement can be completed in a few seconds, and tool can be quick when safeguarding and producing
Replacement, substantially reduces replacing construction, by using spring buffer in the application, thus make flexible increase, to reduce tool and
The rapid wear of equipment, considerably increases the service life of tool, realizes that full-automatic mechanical operation replaces manual operation, completion widens the view,
Reaming hole, stifled eye, cleaning fire door movement, reduce labor intensity.
In use, plug for outlet is burnt into first with arc burner horn-like, facilitate the outflow of calcium carbide, it later will mobile main body 9
Drive to the baffle of stokehold, adjust new line oil cylinder 102, by drilling rod 7 be aligned furnace in eye, starting feed mechanism 2 by rock drill 6 send to
Close at fire door, then start rock drill 6, open simultaneously cooling wind, after calcium carbide outflow, starts feed mechanism 5 for rock drill 6
It is retreated at the baffle of stokehold fastly, drilling rod 7 is removed.
Starting feed mechanism 5 send rock drill 6 to close at fire door after calcium carbide outflow a period of time, adjusts feed mechanism stream
It measures fast forwarding and fast rewinding and realizes flaring movement, be iteratively repeated this movement, guarantee the lasting outflow of calcium carbide, until calcium carbide liquid all flows
Out, start new line oil cylinder 102,4 air hose of Mutegun structure is directed at eye in furnace.Start Mutegun structure 4 and calcium carbide powder is passed through into high pressure
Wind realizes that stifled eye movement is made to fire door.
Stifled eye movement work terminates, and starting feed mechanism 5 retracts to rear limiting device, starts vertical shift main body 9 to rear limiting device
1.So far movement terminates.
Manually-operated movement is realized mechanization, behaviour by the design that mechanical structure is combined by the control of full hydraulic system
It is more convenient to make, and burning eye, all movement is completed by set of device to cleaning fire door, reliable in action, per tour-people work originally
Only a need-people can be completed amount, and thorough liberation labour reduces recruitment cost；Dangerous movement is completed by mechanical structure, is changed
The operating environment for being apt to stokehold worker effectively prevents manually-operated security risk, improves the safety system in production process
Number；Drilling rod realizes full-automatic replacement, and is provided with buffer gear on the support, and replacement can complete in a few seconds, maintenance and
Tool can substantially reduce replacing construction with quick-replaceable when production, by using spring buffer in the application, to make flexible increasing
Add, the rapid wear to reduce tool and equipment, considerably increase the service life of tool, realizes that full-automatic mechanical operation replaces people
Work operation, completion is widened the view, reaming hole, stifled eye, cleaning fire door act, and reduces labor intensity.
It is worth noting that, in the description of the present invention, term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Claims (10)
1. a kind of manipulator of automatically coming out of the stove, it is characterised in that: including vertical shift main body, be equipped with whirler in the vertical shift main body
Structure, is equipped with hydraulic control device on the rotating mechanism, and described hydraulic control device one end passes through swivel mount and vertical shift platform
Fixed hinge, the other end are equipped with feed mechanism by new line oil cylinder and vertical shift platform fixed hinge on the vertical shift platform,
The feed mechanism is equipped with rock drill, and described rock drill one end is connect with driving mechanism, and the other end is filled with by drilling rod quick release
It sets and is connect with drilling rod, the drilling rod quick release device includes pedestal, support frame is equipped on described pedestal one end, in support frame as described above
Upper end is equipped with secondary guiding axis, middle part is equipped with main guiding axis, buffer gear is equipped on the secondary guiding axis, in the buffer
Structure is equipped with vertical adjustment mechanism, is equipped with sliding slot fixed plate in the pedestal other end, is equipped with and drags in the sliding slot fixed plate
Wheel guiding, is equipped with channel steel between the sliding slot fixed plate and support frame end, is equipped with and vertical shift in the drilling rod middle position
The drill steel support of platform connection is equipped with Mutegun structure in the vertical shift platform end.
2. a kind of manipulator of automatically coming out of the stove according to claim 1, it is characterised in that: the vertical shift main body includes rail
Road is equipped with walking dolly on the track.
3. a kind of manipulator of automatically coming out of the stove according to claim 1, it is characterised in that: the rotating mechanism passes through two-way
Driving motor braking.
4. a kind of manipulator of automatically coming out of the stove according to claim 1, it is characterised in that: the hydraulic control device includes
Swivel mount is equipped with new line oil cylinder on the swivel mount.
5. a kind of manipulator of automatically coming out of the stove according to claim 1, it is characterised in that: the drill steel support includes heat-resisting
Wear-resisting support wheel and support shaft.
6. a kind of manipulator of automatically coming out of the stove according to claim 1, it is characterised in that: the rock drill includes impact
Device, accumulator, rotation motor, front assembly, bit shank.
7. a kind of manipulator of automatically coming out of the stove according to claim 1, it is characterised in that: the buffer gear includes bullet
Spring, spring slide set, sliding sleeve, the vertical adjustment mechanism are connect with spring slide set, sliding sleeve, and the spring slide is arranged
It sets on secondary guiding axis, the sliding is set on main guiding axis.
8. a kind of manipulator of automatically coming out of the stove according to claim 1, it is characterised in that: the vertical adjustment mechanism passes through
Range-adjustable fixed plate, interior hexagonal full wire screw, silk block are fixedly connected with spring slide set, to adjust vertical adjustment mechanism
Position controls the tension force of spring of buffer gear.
9. a kind of manipulator of automatically coming out of the stove according to claim 1, it is characterised in that: the main guiding axis, secondary guiding
Axis and support frame are fixed by hex nut, are fixed between the pedestal and support frame by triangle gusset, solid in the sliding slot
Fixed board is equipped with the sliding slot adjustment plate connecting with channel steel, to adjust the height of channel steel.
10. a kind of manipulator of automatically coming out of the stove according to claim 1, it is characterised in that: before the vertical shift platform
Front limit device and rear limiter is respectively set in end and end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822215486.7U CN209495564U (en) | 2018-12-27 | 2018-12-27 | A kind of manipulator of automatically coming out of the stove |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822215486.7U CN209495564U (en) | 2018-12-27 | 2018-12-27 | A kind of manipulator of automatically coming out of the stove |
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| Publication Number | Publication Date |
|---|---|
| CN209495564U true CN209495564U (en) | 2019-10-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822215486.7U Active CN209495564U (en) | 2018-12-27 | 2018-12-27 | A kind of manipulator of automatically coming out of the stove |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109520307A (en) * | 2018-12-27 | 2019-03-26 | 山东军成机械科技有限公司 | A kind of manipulator of automatically coming out of the stove |
-
2018
- 2018-12-27 CN CN201822215486.7U patent/CN209495564U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109520307A (en) * | 2018-12-27 | 2019-03-26 | 山东军成机械科技有限公司 | A kind of manipulator of automatically coming out of the stove |
| CN109520307B (en) * | 2018-12-27 | 2023-10-17 | 山东军成机械科技有限公司 | Full-automatic tapping manipulator |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A fully automatic tapping manipulator Effective date of registration: 20220113 Granted publication date: 20191015 Pledgee: Taian Bank Co.,Ltd. Feicheng Branch Pledgor: SHANDONG JUNCHENG MACHINERY TECHNOLOGY CO.,LTD. Registration number: Y2022980000459 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20220719 Granted publication date: 20191015 Pledgee: Taian Bank Co.,Ltd. Feicheng Branch Pledgor: SHANDONG JUNCHENG MACHINERY TECHNOLOGY CO.,LTD. Registration number: Y2022980000459 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A fully automatic tapping manipulator Effective date of registration: 20220922 Granted publication date: 20191015 Pledgee: Shandong Feicheng Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG JUNCHENG MACHINERY TECHNOLOGY CO.,LTD. Registration number: Y2022980015810 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230918 Granted publication date: 20191015 Pledgee: Shandong Feicheng Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG JUNCHENG MACHINERY TECHNOLOGY CO.,LTD. Registration number: Y2022980015810 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A fully automatic furnace discharge manipulator Effective date of registration: 20230920 Granted publication date: 20191015 Pledgee: Shandong Feicheng Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG JUNCHENG MACHINERY TECHNOLOGY CO.,LTD. Registration number: Y2023980057775 |