CN209488336U - A kind of shell of integrated form driving electric bridge - Google Patents

A kind of shell of integrated form driving electric bridge Download PDF

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Publication number
CN209488336U
CN209488336U CN201920330511.8U CN201920330511U CN209488336U CN 209488336 U CN209488336 U CN 209488336U CN 201920330511 U CN201920330511 U CN 201920330511U CN 209488336 U CN209488336 U CN 209488336U
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CN
China
Prior art keywords
electric machine
machine casing
shell
retarder
wall
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Expired - Fee Related
Application number
CN201920330511.8U
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Chinese (zh)
Inventor
王晓春
章俊杰
高志川
孙振宇
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ZHEJIANG FOUNDER MOTOR CO Ltd
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ZHEJIANG FOUNDER MOTOR CO Ltd
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Priority to CN201920330511.8U priority Critical patent/CN209488336U/en
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Abstract

The utility model relates to a kind of shells of integrated form driving electric bridge, including the second half-shell of integrally formed electric machine casing and retarder, the electric machine casing is generally cylindric, and it is axially spaced equipped with multiple tracks radiating ribs on the outer wall of electric machine casing, circumferentially arranged with multiple tracks waling on the outer wall of electric machine casing, and waling extends to the second half-shell of retarder, is additionally provided with multiple tracks triangle reinforcing rib between the electric machine casing lateral wall and the second retarder half-shell end face.The utility model is spaced the radiating ribs provided with multiple tracks circumferential direction on electric machine casing outer wall, heat dissipation effect is more preferable, and setting extends to the waling of the second half-shell of retarder on electric machine casing, improve integral strength, it also is additionally provided with multiple tracks triangle reinforcing rib between electric machine casing lateral wall and the second retarder half-shell end face, intensity reinforcement is played and takes into account heat sinking function, the muscle of the muscle of radiating requirements and strength demand is independently arranged the utility model, structure is more reasonable, better effect.

Description

A kind of shell of integrated form driving electric bridge
Technical field
The utility model relates to new-energy automobile drive assembly shells, more particularly to a kind of shell of integrated form driving electric bridge Body.
Background technique
New energy electric drive converts electrical energy into mechanical energy by motor, drives wheel, transmission device by transmission device That is it the structural behaviour of retarder, motor and gear box casing and influences great, and then influences with the matching property of gearbox gear The performance and comfort of vehicle.The characteristics of fuel-engined vehicle power assembly is different from due to new-energy automobile electric drive shell, motor It is redesigned with reducer shell needs.
The electric bridge of new-energy automobile driving at present is that electric machine casing is connected by bolt with reducer shell mostly, realizes power Transmission, structure is complicated for such design method, component superposition installation causes space big, increase arrangement difficulty, construction weight Greatly.
Although the Chinese patent of Patent No. CN201720477585 discloses a kind of integrated electric drive assembly shell knot Structure, the bar shaped radiating ribs in the structure are longitudinal arrangement, although having both the function of increasing intensity, but to a certain extent Heat sinking function is reduced, and is equipped with triangle in the structure between the external wall of differential right housing and electric machine casing bottom and reinforces Muscle can not provide preferable heat sinking function.
Summary of the invention
In order to solve the above technical problems, the purpose of the utility model is to provide a kind of structurally reasonable, heat dissipation performance and The shell for the integrated form driving electric bridge that intensity is taken into account.
To achieve the goals above, the utility model uses technical solution below:
A kind of shell of integrated form driving electric bridge, including the second half-shell of integrally formed electric machine casing and retarder, it is described Electric machine casing is generally cylindric, and it is axially spaced on the outer wall of electric machine casing be equipped with multiple tracks radiating ribs, electric machine casing it is outer Circumferentially arranged with multiple tracks waling on wall, and waling extends to the second half-shell of retarder, outside the electric machine casing Multiple tracks triangle reinforcing rib is additionally provided between side wall and the second retarder half-shell end face.
As a preferred solution: the electric machine casing inner wall lower is circumferentially arranged with multiple grating type grooves, adjacent grid formula It is equipped between groove and separates reinforcing rib, be additionally provided with position limiting convex ring on the electric machine casing inner wall, the position limiting convex ring is located at grid Formula groove top.
As a preferred solution: hanging ring is additionally provided on the lateral wall of the electric machine casing, the hanging ring and motor reducer one Body sandwich type element integrally casting shaping, the thickness of hanging ring are greater than 5mm, are equipped with through-hole in the middle part of hanging ring, the aperture of the through-hole is 12mm—18mm。
The utility model is spaced the radiating ribs provided with multiple tracks circumferential direction on electric machine casing outer wall, and heat dissipation effect is more preferable, and Setting extends to the waling of the second half-shell of retarder on electric machine casing, integral strength is improved, also in electric machine casing It is additionally provided with multiple tracks triangle reinforcing rib between lateral wall and the second retarder half-shell end face, intensity reinforcement is played and takes into account heat sinking function, The muscle of the muscle of radiating requirements and strength demand is independently arranged the utility model, and structure is more reasonable, better effect.
The utility model proposes a kind of integrated forms to drive electric bridge two-in-on casing structure, simplifies electric machine casing and slows down Connection type between device shell, improves the convenience of installation, while saving vehicle installation space, alleviates driving electric bridge Weight, and integrated form can increase the reinforcing rib of fusion in original two shell foundations, improve the intensity of structure.
Detailed description of the invention
Fig. 1 is the overall structure diagram that integrated form drives electric bridge;
Fig. 2 is the transmission principle schematic diagram that integrated form drives electric bridge;
Fig. 3 is the structural schematic diagram of one angle of motor reducer integral housing;
Fig. 4 is the structural schematic diagram of another angle of motor reducer integral housing;
Fig. 5 is the lubrication system schematic diagram of one angle of motor reducer integral housing;
Fig. 6 is the lubrication system schematic diagram of another angle of motor reducer integral housing;
Fig. 7 is the lubrication system schematic diagram of retarder first half-shell;
Fig. 8 is the structural schematic diagram of input shaft;
Fig. 9 is that the schematic diagram of machining interference may occur for the gear of input shaft;
Figure 10 is the first mounting structure schematic diagram of input shaft and gear;
Figure 11 is the schematic diagram of the section structure of Figure 10;
Figure 12 is second of mounting structure schematic diagram of input shaft and gear;
Figure 13 is the schematic diagram of the section structure of Figure 12;
Figure 14 is the third mounting structure schematic diagram of input shaft and gear;
Figure 15 is the schematic diagram of the section structure of Figure 14;
Figure 16 is the mounting structure schematic diagram of input shaft and bearing mounting blocks;
Figure 17 is the schematic diagram of the section structure of Figure 16.
Specific embodiment
The embodiments of the present invention are described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning Same or similar element or element with the same or similar functions are indicated to same or similar label eventually.Below by ginseng The embodiment for examining attached drawing description is exemplary, it is intended to for explaining the utility model, and should not be understood as to the utility model Limitation.
A kind of integrated form as depicted in figs. 1 and 2 drives electric bridge, including shell, motor 2 and is separately positioned on motor 2 The retarder 1 and PEU component 3 at both ends, the shell include retarder first half-shell 10 and motor reducer integral housing 20, The input shaft of the retarder 1 and the axis of motor 2 are integrally formed to form input shaft 4, and the input shaft 4 is arranged by bearing in shell In vivo, described 4 one end of input shaft is equipped with rotor silicon steel sheet 5, and the other end is equipped with first gear 41, also passes through bearing in the shell Equipped with jackshaft 6 and reducer assemblies 7, the jackshaft 6 is equipped with second gear 61, and second gear 61 is nibbled with first gear 41 It closes, third gear 62 is additionally provided on the jackshaft 6, the reducer assemblies 7 are equipped with reducer gear circle 71, third gear 62 engage with reducer gear circle 71.
The integrated form driving electric bridge of the utility model proposes a kind of motor, retarder and the integrated design of PEU, power It is to use run-in index structure, the input shaft of motor shaft and retarder is structure as a whole, and reducer shell, electric machine casing are integrated knot Structure, this design can effectively reduce installation space and installation difficulty, reduce the total weight of product, manufacturing cost is effectively reduced.
As shown in Figure 3 and Figure 4, the motor reducer integral housing 20 includes integrally formed electric machine casing and deceleration The second half-shell of device, the electric machine casing is generally cylindric, and diameter 150mm-165mm matches for the interference with motor stator Close, the diameter magnitude of interference of interference fit is 0.2mm-0.3mm, ensure that the bearing capacity of driving electric bridge, and structure is simple, have compared with Strong safety;And it is axially spaced equipped with multiple tracks radiating ribs 21 on the outer wall of electric machine casing, the design of shell radiating ribs is to examine Consider vehicle driving direction namely when shell direction windward shell to the baffling characteristics of air fluid, carried out for different arrangements Simulation analysis compared the schemes such as longitudinal rib scheme and horizontal bar, analyze heat dissipation effect, and combine housing molding process cloth Horizontal bar is set, muscle width 3mm-5mm, height 10mm-15mm are spaced 12mm-18mm, muscle number is on shell between muscle and muscle 11-15, the radiating requirements of sufficient motor.
Circumferentially arranged with multiple tracks waling 22 on the outer wall of electric machine casing, and waling 22 extends to retarder Second half-shell, motor reducer integral type shell waling number are 1-3, waling thickness 5mm-8mm, height 10mm-15mm, it is longitudinal through the second half shell parts of electric machine casing and retarder, the intensity and just of shell on the one hand can be improved Degree, has on the other hand taken into account the cast shaping process requirement of shell.
Multiple tracks triangle reinforcing rib 23 is additionally provided between the electric machine casing lateral wall and the second half-shell of retarder end face.It will be electric Casing body is cast integrally with the second half-shell of retarder, between use 3-5mm thickness triangle reinforcing rib, triangle reinforcing rib is along motor Shell is longitudinally arranged, and is merged with reinforcing rib on the outside of the second half-shell of retarder, triangle reinforcing rib effectively raises the heat dissipation of shell Efficiency, and improve the intensity of shell;This muscle can require adjustment muscle height and muscle arrangement form according to different intensity and toughnesses, Muscle number is 3-6.
The electric machine casing inner wall lower is set between adjacent grid formula groove 24 circumferentially arranged with multiple grating type grooves 24 Have and separate reinforcing rib 25, the position limiting convex ring 26 of the axially position for stator, the limit are additionally provided on the electric machine casing inner wall Position bulge loop 26 is located at 24 top of grating type groove.Motor reducer integral housing eliminates the flange of traditional retarder and motor Joint face, is designed to grating type groove 24 at original connection space position, and the depth of grating type groove is 30mm-45mm, lattice Grating groove location need to be 10-15 there are reinforcing rib 25 is separated, and separate reinforcing rib 25 with a thickness of 3mm-5mm, in proof strength While be effectively reduced weight, improve the craftsmanship of casting, solve casting in easily occur shrinkage cavity and porosity, sand holes The defects of.
Hanging ring 27, the hanging ring 27 and motor reducer integral housing 20 are additionally provided on the lateral wall of the electric machine casing Integrally casting shaping, the thickness of hanging ring 27 are greater than 5mm, and through-hole is equipped in the middle part of hanging ring 27, and the aperture of the through-hole is 12mm- 18mm.For hanging ring apart from electric motor end cap flange 80mm -95mm, integral cast can save the zero of the independent hanging ring of split-type design Part cost and producing line assembly cost.
Motor reducer integral housing simplifies the connection type between electric machine casing and reducer shell, improves peace The convenience of dress, while vehicle installation space is saved, the weight of driving electric bridge is alleviated, and integrated form can be in original two shells The reinforcing rib for increasing fusion on the basis of body improves the intensity of structure.
As shown in Fig. 5, Fig. 6 and Fig. 7, input shaft is equipped between the second half-shell of the retarder first half-shell 10 and retarder Chamber 203, centre axocoel 204 and output axocoel 205, input axocoel is used to install input shaft, intermediate axocoel is used to install jackshaft, Output axocoel is for installing reducer assemblies;The intermediate axocoel 204 and output axocoel 205, which are used to install on the end face of bearing, to be divided Not She You the first oil guide groove 207 and the second oil guide groove 208, the input axocoel on 10 inner wall of retarder first half-shell 203 Point be additionally provided with third oil guide groove 103, the input axocoel 203, intermediate axocoel 204 outside be additionally provided with U-shaped reinforcing rib 209, it is U-shaped The opening of reinforcing rib 209 is located at housing central section, and the U-shaped reinforcing rib that input cavity and intermediate axocoel periphery are cast out is used to keep off oil, U The wide 3mm-5mm of type reinforcing rib is 3mm-5mm with mounting plane difference in height, for guiding lubricating oil to flow into input axocoel;Retarder It is exported in second half-shell between axocoel 205 and inner walls and is additionally provided with inwardly protruded bulge 206, for reducing cavity volume, Conducive to the utilization rate for improving lubricating oil.
Air collecting chamber 210, air collecting chamber center are additionally provided in the second half-shell of retarder between U-shaped reinforcing rib 209 and inner wall Veritcal linearity with input axocoel line, input axocoel 203 and intermediate 204 line of axocoel at angle α, α angle value is 22 °- 25 °, cooperation breather plug use can be used for the intracorporal pressure of balance shell.Air collecting chamber long 22mm-30mm, wide 12-18mm, deep 25- 35mm;The top of the air collecting chamber 210 is equipped with the bolt hole 211 for being used to install breather plug, and the side of the air collecting chamber 210 is fixed There is oil baffle, and is additionally provided with bleed hole 212 between air collecting chamber 210 and oil baffle.It also can be processed into labyrinth inside the air collecting chamber Structure is used cooperatively with the above-mentioned bolt hole for filling breather plug.
First oil guide groove 207, the second oil guide groove 208, third oil guide groove 103 are two, and two the first Oil Guides 207, two at interval 180 ° of the third oil guide groove 103 of the second oil guide groove 208, two distributions of slot, the first oil guide groove, the second Oil Guide The wide 5mm-7mm of slot, third oil guide groove, for guiding lubricating oil to flow into bearing cavity.Above-mentioned lubrication system is fairly simple, but energy The each bearing bore of effectively lubricating.
As shown in Fig. 2, the both ends of the input shaft 4 are respectively equipped with first bearing 42,3rd bearing 44, the input shaft Middle part is equipped with second bearing 43, and first bearing 42, second bearing 43,3rd bearing 44 form 3 fulcrum structures, by controlling bearing With axis, bearing and bearing block fit clearance, guarantee without Planar Mechanisms;The both ends of the jackshaft 6 are respectively equipped with fourth bearing 63, Five bearings 64, the fourth bearing 63 is located at the inside of second bearing 43, and fourth bearing 63 and second bearing 43 are along axial part Divide and overlap, the 5th bearing 64 is located at the outside of 3rd bearing 44, and 5th bearing 64 and 3rd bearing 44 are along axial direction Partly overlap setting.
The input shaft is integrated form integrated design, i.e., is integrated the design of the input shaft of motor shaft and retarder, can be incited somebody to action Originally 4 bearings of two axis of support were kept to 3, while the machine driving for having subtracted the input shaft of motor shaft and retarder connects It connects;By adjusting the input axocoel and intermediate axocoel of shell, make second bearing 43, fourth bearing 63 at designing side by side, i.e., two Bearing can effectively reduce the center of input shaft and jackshaft away from and then can reducing in differential mechanism and input shaft in left and right arrangement The heart away from, and then reduce assembly radial contour dimension.
The first bearing 42, second bearing 43,3rd bearing 44 are ball bearing, or are followed successively by ball bearing, the axis of cone It holds and needle bearing;The fourth bearing 63,5th bearing 64 are ball bearing, or are cone bearing.The retarder group The both ends of part 7 are respectively equipped with 6th bearing 72 and 7th bearing 73, and 6th bearing 72 and 7th bearing 73 be ball bearing or Person is cone bearing.
Above structure is a kind of design layout mode of the axial direction of integrated form driving electric bridge middle (center) bearing side by side, and input shaft is collection Accepted way of doing sth design, simplifies structure, and being easily installed while improving structural strength reduces noise, at the same by motor big-end bearing and Jackshaft left bearing is designed side by side, and such arrangement can effectively reduce the radial space of shafting, is particularly advantageous for subtracting The radial arrangement space of fast device.
As shown in figure 9, when refining to gear, grinding wheel can be with installation motor in processing driving motor gear shaft The shaft part of bearing mounting blocks is interfered, and is caused the shaft part afunction of bearing mounting blocks, is influenced to replace the spare parts (such as bearing, oil sealing etc.) Normal use, therefore to avoid the above problem, the structure that input shaft is assembled after independently being manufactured using gear with input shaft, or adopt The structure assembled after independently being manufactured with bearing mounting blocks with input shaft, the former specific structure are as follows:
As shown in figure 8, bearing installation is additionally provided on the input shaft 4 between rotor silicon steel sheet 5 and first gear 41 Block 45, the bearing mounting blocks 45 are integrally formed with input shaft 4, and the first gear 41 passes through hot jacket, spline fitted or key The mode of slot cooperation is mounted on input shaft 4, can effectively reduce maintenance cost;The specific mounting means of first gear and input shaft Include the following three types structure.
The first structure is as shown in Figure 10 and Figure 11, and the input shaft 4 of 45 side of bearing mounting blocks is third shaft part 410,410 stepped of third shaft part, the first gear 41 includes integrally formed gear ring and axle tube 411, institute State that gear ring is fixed on third shaft part 410 and the side of gear ring and the step surface of third shaft part 410 offset, the axle tube 411 are located at the other side of gear ring and stepped, and the 3rd bearing 44 is arranged on axle tube 411, and 3rd bearing 44 It is limited by step surface and circlip.
Second of structure is as shown in Figure 12 and Figure 13, and the input shaft 4 of 45 side of bearing mounting blocks is third shaft part 410, the first gear 41 includes integrally formed gear ring and pipe spreader 412, and gear ring is located at the outer middle side part of pipe spreader 412, institute It states pipe spreader 412 to be fixed on third shaft part 410, and 412 outer end stepped of pipe spreader, the 3rd bearing 44 is arranged in axis On 412 outer end of casing, and limited by step surface and circlip.
Shown in the third structure chart 14 and Figure 15, the both ends of the input shaft 4 are respectively to be used to install first bearing 42 First shaft part 47 and for installing the second shaft part 48 of 3rd bearing 44, and the first shaft part 47 and the second shaft part 48 are step-like Circlip is equipped on cylinder, first shaft part 47 and the second shaft part 48, first bearing 42,3rd bearing 44 pass through circlip respectively It is limited with step surface.
Bearing mounting blocks are as follows with the specific structure of input shaft assembly after independently manufacturing:
As shown in Figure 16 and Figure 17, axis is additionally provided between rotor silicon steel sheet 5 and first gear 41 on the input shaft 4 Mounting blocks 45 are held, the bearing mounting blocks 45 are mounted on input shaft 4 in such a way that hot jacket, spline fitted or keyway cooperate On, the first gear 41 is integrally formed with input shaft 4.
The positioning section 454 of protrusion is additionally provided on the input shaft 4, the bearing mounting blocks 45 are fixed on positioning section 454, One end of the bearing mounting blocks 45 is equipped with bulge loop 452, and the outer wall of bulge loop 452 is equipped with groove 451, the bearing mounting blocks 45 are located at the side of bulge loop 452 for the support portion 453 for installing second bearing 43.
The axle center of the input shaft 4 is equipped with blind hole 49, for subtracting material to structure, reduces construction weight.The input shaft 4 Side wall on be additionally provided with the locating slot 46 circumferentially positioned for silicon steel sheet.
Design scheme 1: gear segment and shaft part are designed to two by 2 kinds of schemes of above-mentioned motor gear axis segment design Point, two parts axis can be attached by modes such as hot jacket, spline fitted, keyway cooperations, effective solution machining interference The problem of, and gear segment integrates the bearing section of side, increases the combination length of gear segment and shaft part, while using in gear Cheng Zhongru breaks down, and can be individually replaced gear segment, and main body shaft part can continue to use, and reduce the cost of maintenance.Design side Case 2: by the shaft part of motor bearings mounting blocks from empty axle sleeve in one section of design is isolated in shaft body, becoming two sections of axis, respectively plus Work avoids fine grinding interference problem.Two parts axis can be attached by modes such as hot jacket, spline fitted, keyway cooperations, effectively Solve the problems, such as machining interference.
In conclusion two axis designs of input shaft of motor shaft and retarder are integrated, simplify motor output shaft with Connection type between reducer input shaft, improves the convenience of installation, while saving the bulk of driving electric bridge, subtracts The light weight of driving electric bridge, and integration type shaft design can reduce bearing usage quantity, be down to 3 from 4, reduce product at This.
It should be pointed out that above embodiments are only the representative examples of the utility model.The utility model can also there are many Deformation.All essence any simple modification, equivalent change and modification to the above embodiments according to the utility model, It is considered as belonging to the protection scope of the utility model.

Claims (3)

1. a kind of shell of integrated form driving electric bridge, it is characterised in that: including integrally formed electric machine casing and retarder second Half-shell, the electric machine casing is generally cylindric, and on the outer wall of electric machine casing it is axially spaced be equipped with multiple tracks radiating ribs (21), Circumferentially arranged with multiple tracks waling (22) on the outer wall of electric machine casing, and waling (22) extends to retarder second Half-shell is additionally provided with multiple tracks triangle reinforcing rib (23) between the electric machine casing lateral wall and the second retarder half-shell end face.
2. a kind of shell of integrated form driving electric bridge according to claim 1, it is characterised in that: the electric machine casing inner wall Lower part is equipped between adjacent grid formula groove (24) and separates reinforcing rib (25) circumferentially arranged with multiple grating type grooves (24), institute It states and is additionally provided on electric machine casing inner wall position limiting convex ring (26), the position limiting convex ring (26) is located at grating type groove (24) top.
3. a kind of shell of integrated form driving electric bridge according to claim 2, it is characterised in that: outside the electric machine casing It is additionally provided on side wall hanging ring (27), the hanging ring (27) and motor reducer integral housing (20) integrally casting shaping, hanging ring (27) thickness is greater than 5mm, and through-hole is equipped in the middle part of hanging ring (27), and the aperture of the through-hole is 12mm -18mm.
CN201920330511.8U 2019-03-15 2019-03-15 A kind of shell of integrated form driving electric bridge Expired - Fee Related CN209488336U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111140643A (en) * 2020-02-11 2020-05-12 北京汽车集团越野车有限公司 Split type main reducer casing of electricity driving vehicle and car
WO2023019459A1 (en) * 2021-08-18 2023-02-23 舍弗勒技术股份两合公司 Vent valve for eaxle driving system, vent valve assembly, and eaxle driving system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111140643A (en) * 2020-02-11 2020-05-12 北京汽车集团越野车有限公司 Split type main reducer casing of electricity driving vehicle and car
WO2023019459A1 (en) * 2021-08-18 2023-02-23 舍弗勒技术股份两合公司 Vent valve for eaxle driving system, vent valve assembly, and eaxle driving system

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Granted publication date: 20191011