CN209465952U - A kind of automatic crotch deburring equipment of commutator - Google Patents
A kind of automatic crotch deburring equipment of commutator Download PDFInfo
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- CN209465952U CN209465952U CN201920133277.XU CN201920133277U CN209465952U CN 209465952 U CN209465952 U CN 209465952U CN 201920133277 U CN201920133277 U CN 201920133277U CN 209465952 U CN209465952 U CN 209465952U
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Abstract
The utility model discloses a kind of automatic crotch deburring equipments of commutator；Belong to commutator technical field of processing equipment；It includes workbench, and workbench is equipped with crotch automatic rotating disk, several crotch lower dies are evenly equipped on crotch automatic rotating disk, and automatic feeder is equipped on the workbench of crotch automatic rotating disk side；The grading forming unit of hydraulic crotch is equipped with above the crotch lower die of automatic feeder side；Deburring automatic rotating disk is equipped on the workbench of crotch automatic rotating disk side, it is circumferentially spaced on deburring automatic rotating disk to be evenly equipped with several commutator fixing seats, it is sequentially equipped with burr remover corresponding with commutator fixing seat and automatic discharge unit on the table；Commutator transfer mechanism is equipped on workbench between crotch automatic rotating disk and deburring automatic rotating disk；The utility model be intended to provide it is a kind of it is compact-sized, work efficiency is high and the automatic crotch deburring equipment of the good commutator of using effect；For commutator crotch and deburring.
Description
Technical field
The utility model relates to a kind of commutator process equipments, and more specifically more particularly to a kind of commutator is automatically curved
Hook deburring equipment.
Background technique
Currently, the crotch, deburring in commutator production technology are divided into two sets of processes, two equipment, two people operation are this
Operation mode has the disadvantage in that
(1) employment is more, equipment investment is big, take up a large area, production efficiency is low；
(2) position error between commutator hook and hook is big, at high cost, influences product competitiveness in the market；
(3) it needs manually to carry out discharging, transfer carrying and feeding, production cycle between process long；
(4) open-type inclinable press equipment used by crotch, operating safety factor is lower, and operator deposits when working
In personal safety hidden danger.
Utility model content
The purpose of this utility model is that in view of the above shortcomings of the prior art, providing a kind of compact-sized, working efficiency
The high and automatic crotch deburring equipment of the good commutator of using effect.
The technical solution of the utility model is achieved in that a kind of automatic crotch deburring equipment of commutator, including work
Make platform, which is characterized in that the workbench is equipped with crotch automatic rotating disk, circumferentially spaced on crotch automatic rotating disk to be evenly equipped with
Several crotch lower dies are equipped with Automatic-feeding corresponding with one of crotch lower die on the workbench of crotch automatic rotating disk side
Device；
The grading forming unit of hydraulic crotch is equipped with above the crotch lower die of automatic feeder side；
Deburring automatic rotating disk is equipped on the workbench of crotch automatic rotating disk side, along week on deburring automatic rotating disk
To there are several commutator fixing seats uniformly at intervals, sequentially it is equipped with along burr automatic rotating disk direction of rotation on the table and commutator
The corresponding burr remover of fixing seat and automatic discharge unit；Work between crotch automatic rotating disk and deburring automatic rotating disk
Make platform equipped with commutator transfer mechanism, commutator transfer mechanism respectively with one of crotch lower die and one of commutator
Fixing seat is opposite；
The automatic feeder, the grading forming unit of hydraulic crotch and commutator transfer mechanism are along crotch automatic rotating disk
Direction of rotation is set in sequence.
In a kind of automatic crotch deburring equipment of above-mentioned commutator, the automatic feeder includes being arranged in workbench
On vibrating disc, be arranged in above crotch lower die horizontally-guided seat, along horizontally-guided seat length direction setting guide groove, work
The dynamic charging ram being arranged in guide groove, the horizontal pusher cylinder being connect with charging ram and setting on horizontally-guided seat and with lead
The charging notch being conducted to slot；
The vibrating disc discharge end is connected with charging notch；Pusher corresponding with charging notch is equipped on charging ram
Notch is equipped with the material-dropping hole that opposite and internal diameter and commutator brush track diameter are adapted with crotch lower die in guiding trench bottom, leads in level
It is equipped with the charging cylinder opposite with material-dropping hole along the vertical direction on seat, is equipped with and commutator in charging free end of cylinder piston rod
The adaptable push rod of inner hole；The horizontal pusher cylinder is fixed by the bracket on the table.
In a kind of automatic crotch deburring equipment of above-mentioned commutator, the hydraulic grading forming unit of crotch is by along crotch
30 degree of shaping uppers that automatic rotating disk direction of rotation is set in sequence, 60 degree of shaping uppers, on 90 degree of shaping uppers and final molding
Mould composition, 30 degree of shaping uppers, 60 degree of shaping uppers, 90 degree of shaping uppers and final molding upper mold are connected separately with hydraulic punch
Pressure device；
30 degree of shaping uppers, 60 degree of shaping uppers and 90 degree of shaping uppers by with hydraulic stamping apparatus power output
It holds the preforming upper die head of connection, the first installation of preforming upper die head upper end is set along preforming upper die head central axes direction
Blind hole, the first guide through hole that bottom in the first installing blind is set, activity be threaded through in the first guide through hole and lower end with
The first adaptable upper mold precompressed locating core of commutator inner hole to be formed is threaded in the first of the first installing blind opening portion
First in housing pin, the first installing blind being folded between the first housing pin and the first upper mold precompressed locating core resets
Spring and the upper control sleeve composition that preforming upper die head lower end periphery is set；First upper mold precompressed locating core upper end is set
There is the first positive stop lug boss being adapted with the first installing blind internal diameter；Preforming upper die head lower end on 30 degree of shaping uppers
It is formed with the annular slope matched with to the curved commutator of hook and with vertical plane in 30 ° of angles；On 60 degree of shaping uppers
Preforming upper die head lower end is formed with the annular slope matched with to the curved commutator of hook and with vertical plane in 60 ° of angles；It is located at
Preforming upper die head lower end on 90 degree of shaping uppers is formed with the molding flat matched with to the curved commutator of hook；
The final molding upper mold by connect with hydraulic stamping apparatus power output end final molding upper die head, along final
Shaping upper head central axes direction is arranged in the second installing blind of final molding upper die head upper end, is arranged in the second installing blind
Second guide through hole of interior bottom, activity are threaded through what in the second guide through hole and lower end was adapted with commutator inner hole to be formed
Second upper mold precompressed locating core is threaded in the second housing pin of the second installing blind opening portion and is folded in the second compression
Second back-moving spring composition in the second installing blind between screw and the second upper mold precompressed locating core；Second upper mold is pre-
Locating core upper end is pressed to be equipped with the second positive stop lug boss being adapted with the second installing blind internal diameter；Final molding upper die head lower end at
Shape has final molding blind hole, is formed with internal diameter and upper control on the corresponding final molding upper die head in final molding blind hole opening portion
The identical control set of sleeve diameter.
In a kind of automatic crotch deburring equipment of above-mentioned commutator, the crotch lower die is by being arranged in crotch automatic rotating disk
On lower die head, along the through-hole of lower die head central axes direction setting, activity is threaded through in through-hole and matches with hook reverser to be curved
It the lower die locating core of conjunction and is integrally formed in lower die head upper surface and the crotch bulge loop composition that is matched with final molding blind hole；?
The lower control sleeve that upper die head upper end is adapted integrally formed with outer diameter and upper control sleeve diameter.
In a kind of automatic crotch deburring equipment of above-mentioned commutator, the burr remover is by along deburring automatic rotating disk
Direction of rotation is set in sequence and hook top corner workpiece polishing mechanism opposite with crotch lower die respectively, hook side corner workpiece polishing mechanism and slot
Interior copper scale cleaning machine composition；Cleaning machine pair is considered to be worth doing in hook top corner workpiece polishing mechanism, hook side corner workpiece polishing mechanism and buried copper
Rotary drive mechanism is respectively equipped in the deburring automatic rotating disk for the crotch lower die bottom answered；
The first installation of the hook top corner workpiece polishing mechanism and hook side corner workpiece polishing mechanism by setting on the table
Seat, the polishing motor being horizontally set in the first mounting base and the wire brush group for being fixed on polishing motor power output shaft free end
At the wire brush on hook top corner workpiece polishing mechanism is corresponding with the hook top of commutator crotch, is located at hook side corner and polishes
Wire brush in mechanism is corresponding with the hook side of commutator crotch；
Buried copper bits cleaning machine by the second mounting base, be horizontally set in the second mounting base and sweep motor and solid
It is scheduled on the plastic brush composition for sweeping motor power output shaft free end；Plastic brush is corresponding with the hook groove of commutator side wall.
In a kind of automatic crotch deburring equipment of above-mentioned commutator, the commutator transfer mechanism includes that setting is working
Transfer bracket on platform, the transfer guide rail being horizontally set on transfer bracket, the transfer slide being movably arranged on transfer guide rail,
Horizontal connection transfer slide and transfer bracket transfer horizontal drive cylinder, the transfer that is arranged vertically on transfer slide
Lifting cylinder, is arranged at intervals on transfer lifting seat the transfer lifting seat that transfer lifting cylinder piston rod free end is arranged in
Commutator transfer on two transfer manipulators and the workbench being arranged between crotch automatic rotating disk and deburring automatic rotating disk
Seat, the commutator transfer seat are located among the crotch lower die of middle indexing and the commutator fixing seat of middle indexing, two transfer machines
Spacing between tool hand is identical as the spacing between the crotch lower die of swivel base in commutator to middle indexing.
In a kind of automatic crotch deburring equipment of above-mentioned commutator, automatic discharge unit is by being arranged unloading on the table
Material bracket, the discharging guide rail being horizontally set on discharging bracket, the discharging slide being movably arranged on discharging guide rail, horizontal connection
The discharging horizontal drive cylinder of discharging slide and discharging bracket, the discharging lifting air being arranged vertically on discharging slide
Cylinder, the positioning cantilever that discharging bracket side is arranged in, inclines at the unloading manipulator for being connected to discharging lifting cylinder piston rod free end
It is oblique the feed tube for positioning cantilever free end and setting to be set on the table and the storing frame group opposite with feed tube discharge end
At；The unloading manipulator moves back and forth between the commutator fixing seat and feed tube feed inlet for being located at discharge level.
In a kind of automatic crotch deburring equipment of above-mentioned commutator, crotch automatic rotating disk edge is circumferentially spaced
Several locating notches are furnished with, each locating notch is located between two crotch lower dies；It is equipped with guide-localization seat on the table, is leading
Activity is equipped with the positioning pin opposite with locating notch on positioning seat, and the positioning pin is connected with telescopic cylinder, described flexible
Cylinder is fixedly connected by supporting plate with workbench.
The utility model after adopting the above structure, by the way that crotch automatic rotating disk is arranged on the table, is arranged on turntable
Crotch lower die, and fluid,matching bends the grading forming unit of hook, completes crotch step by step, guarantees the quality of crotch.Meanwhile passing through commutation
Deburring automatic rotating disk and burr remover is arranged, thus by original two independence in the cooperation of device transfer mechanism on the table
The ingenious combination of process, realize automatic crotch and the deburring of commutator, not only work efficiency is high, but also saves work people
Member.During whole operation, manual operation is not needed, has ensured the personal safety of worker.
Detailed description of the invention
The utility model is described in further detail for embodiment in reference to the accompanying drawing, but does not constitute to this reality
With novel any restrictions.
Fig. 1 is the schematic perspective view of the utility model；
Fig. 2 is the partial enlargement diagram in Fig. 1 at A；
Fig. 3 is the partial enlargement diagram in Fig. 1 at B；
Fig. 4 is the partial enlargement diagram in Fig. 1 at C；
Fig. 5 is the overlooking structure diagram of the utility model；
Fig. 6 is the partial enlargement diagram in Fig. 5 at D；
Fig. 7 is the structural schematic diagram of 30 degree of shaping uppers and crotch lower die of the utility model；
Fig. 8 is the structural schematic diagram of 60 degree of shaping uppers and crotch lower die of the utility model；
Fig. 9 is the structural schematic diagram of 90 degree of shaping uppers and crotch lower die of the utility model；
Figure 10 is the structural schematic diagram of the utility model final molding upper mold Yu crotch lower die.
In figure: workbench 1, crotch automatic rotating disk 2, locating notch 2a, crotch lower die 3, lower die head 3a, lower die locating core
3b, crotch bulge loop 3c, lower control sleeve 3d, automatic feeder 4, vibrating disc 4a, horizontally-guided seat 4b, guide groove 4c, pusher
Bar 4d, horizontal pusher cylinder 4e, charging notch 4f, pusher notch 4g, charging cylinder 4h, push rod 4i, the grading molding of hydraulic crotch
5,30 degree of shaping upper 5a of unit, 60 degree of shaping upper 5b, 90 degree of shaping upper 5c, final molding upper mold 5d, preforming upper mold
Head 5e, the first installing blind 5f, the first guide through hole 5g, the first upper mold precompressed locating core 5h, the first housing pin 5i, first are answered
Position spring 5j, upper control sleeve 5k, the first positive stop lug boss 5l, final molding upper die head 5m, the second installing blind 5n, the second guiding
It is through-hole 5o, the second upper mold precompressed locating core 5p, the second housing pin 5q, second back-moving spring 5r, the second positive stop lug boss 5s, final
Form blind hole 5t, control covers 5u, deburring automatic rotating disk 6, commutator fixing seat 6a, burr remover 7, hook top corner sander
Structure 7a, hook side corner workpiece polishing mechanism 7b, buried copper bits cleaning machine 7c, the first mounting base 7d, polishing motor 7e, wire brush
7f, the second mounting base 7g, it sweeps motor 7h, plastic brush 7i, automatic discharge unit 8, discharging bracket 8a, discharging guide rail 8b, unload
Expect slide 8c, discharging horizontal drive cylinder 8d, discharging lifting cylinder 8e, unloading manipulator 8f, positioning cantilever 8g, feed tube 8h,
Storing frame 8i, commutator transfer mechanism 9, transfer bracket 9a, transfer guide rail 9b, transfer slide 9c, transfer horizontal drive cylinder 9d,
Transfer lifting cylinder 9e, transfer lifting seat 9f, transfer manipulator 9g, swivel base 9h, guide-localization seat 10, positioning pin in commutator
11, telescopic cylinder 12, supporting plate 13.
Specific embodiment
Referring to FIG. 1 to 10, the automatic crotch deburring equipment of a kind of commutator of the utility model, including workbench
1, crotch automatic rotating disk 2 is equipped on workbench 1, it is circumferentially spaced on crotch automatic rotating disk 2 to be evenly equipped with several crotch lower dies
3, automatic feeder 4 corresponding with one of crotch lower die 3 is equipped on the workbench 1 of 2 side of crotch automatic rotating disk；Institute
Stating automatic feeder 4 includes the vibrating disc 4a being arranged on workbench 1, the horizontally-guided seat that 3 top of crotch lower die is arranged in
4b, guide groove 4c, the charging ram 4d that is movably arranged in guide groove 4c and pusher along the setting of horizontally-guided seat 4b length direction
The horizontal pusher cylinder 4e of bar 4d connection and the charging notch being conducted on horizontally-guided seat 4b and with guide groove 4c is set
4f。
The vibrating disc 4a discharge end is connected with charging notch 4f；It is equipped on charging ram 4d opposite with charging notch 4f
The pusher notch 4g answered is equipped with and internal diameter opposite with crotch lower die 3 in the bottom guide groove 4c and falls with what commutator brush track diameter was adapted
Expect hole, be equipped with the charging cylinder 4h opposite with material-dropping hole along the vertical direction on horizontally-guided seat 4b, in charging cylinder 4h piston
Bar free end is equipped with the push rod 4i being adapted with commutator inner hole；The horizontal pusher cylinder 4e is fixed by the bracket in workbench
On 1.
The grading forming unit 5 of hydraulic crotch is equipped with above the crotch lower die 3 of 4 side of automatic feeder；Crotch from
The workbench 1 of 2 side of turn disk is equipped with deburring automatic rotating disk 6, circumferentially spaced on deburring automatic rotating disk 6 to be evenly equipped with
Several commutator fixing seat 6a are sequentially equipped with and commutator fixing seat 6a on workbench 1 along 6 direction of rotation of burr automatic rotating disk
Corresponding burr remover 7 and automatic discharge unit 8；Work between crotch automatic rotating disk 2 and deburring automatic rotating disk 6
Platform 1 is equipped with commutator transfer mechanism 9, commutator transfer mechanism 9 respectively with one of crotch lower die 3 and one of commutate
Device fixing seat 6a is opposite；The grading forming unit 5 of the automatic feeder 4, hydraulic crotch and commutator transfer mechanism 9 are along curved
The direction of rotation of hook automatic rotating disk 2 is set in sequence.
Specifically, in the present embodiment, the grading forming unit 5 of the hydraulic crotch is by along 2 side of rotation of crotch automatic rotating disk
It is formed to 30 degree of shaping upper 5a, 60 degree of shaping upper 5b, 90 degree of shaping upper 5c and the final molding upper mold 5d being set in sequence,
30 degree of shaping upper 5a, 60 degree of shaping upper 5b, 90 degree of shaping upper 5c and final molding upper mold 5d are connected separately with hydraulic punch
Pressure device.
30 degree of shaping upper 5a, 60 degree of shaping upper 5b and 90 degree of shaping upper 5c are by dynamic with hydraulic stamping apparatus
The preforming upper die head 5e of power output end connection, it is arranged on preforming upper die head 5e along the central axes preforming upper die head 5e direction
The first installing blind 5f at end, the first guide through hole 5g that bottom in the first installing blind 5f is arranged in, activity are threaded through first
The first upper mold precompressed locating core 5h that in guide through hole 5g and lower end and commutator inner hole to be formed are adapted, it is threaded in the
First housing pin 5i of one opening portion installing blind 5f, the first housing pin 5i and the first upper mold precompressed locating core 5h are folded in
Between the first installing blind 5f in first back-moving spring 5j and the upper control of the lower end preforming upper die head 5e periphery is set
Sleeve 5k composition；The first upper mold precompressed upper end locating core 5h is equipped with the first limit being adapted with the first installing blind 5f internal diameter
Position boss 5l；The lower end preforming upper die head 5e on 30 degree of shaping upper 5a be formed with matched with to the curved commutator of hook and
It is in the annular slope of 30 ° of angles with vertical plane；The lower end preforming upper die head 5e on 60 degree of shaping upper 5b be formed with
Matched to the curved commutator of hook and with vertical plane be in 60 ° of angles annular slope；It is preforming on 90 degree of shaping upper 5c
The lower end upper die head 5e is formed with the molding flat matched with to the curved commutator of hook.It is formed using crotch step by step, it can be to avoid curved
Hook due to a straight forming caused by crotch deform, the quality problems such as crotch angle disunity.
The final molding upper mold 5d by connect with hydraulic stamping apparatus power output end final molding upper die head 5m, edge
The second installing blind 5n of the upper end final molding upper die head 5m, setting is arranged in the in the final molding central axes upper die head 5m direction
Second guide through hole 5o of bottom in two installing blind 5n, activity are threaded through in the second guide through hole 5o and lower end is changed with to be formed
To device inner hole be adapted the second upper mold precompressed locating core 5p, be threaded in the second opening portion installing blind 5n second compress
In screw 5q and the second installing blind 5n being folded between the second housing pin 5q and the second upper mold precompressed locating core 5p
Two reset spring 5r composition；The second upper mold precompressed upper end locating core 5p be equipped with the second installing blind 5n internal diameter be adapted
Second positive stop lug boss 5s；It is formed with final molding blind hole 5t in the lower end final molding upper die head 5m, is opened in final molding blind hole 5t
Internal diameter control set 5u identical with upper control sleeve 5k internal diameter is formed on the corresponding final molding upper die head 5m of oral area.
Correspondingly, the crotch lower die 3 by be arranged on crotch automatic rotating disk 2 lower die head 3a, along lower die head 3a axis
The through-hole of line direction setting, activity be threaded through the lower die locating core 3b matched in through-hole and with hook reverser to be curved and one at
Type the upper surface lower die head 3a and matched with final molding blind hole 5t crotch bulge loop 3c composition；In the upper end lower die head 3a one
Form the lower control sleeve 3d that outer diameter and upper control sleeve 5k internal diameter are adapted.
Meanwhile the burr remover 7 along 6 direction of rotation of deburring automatic rotating disk by being set in sequence and respectively and under crotch
Mould 3 opposite hook top corner workpiece polishing mechanism 7a, hook side corner workpiece polishing mechanism 7b and buried copper bits cleaning machine 7c composition；?
Hook top corner workpiece polishing mechanism 7a, hook side corner workpiece polishing mechanism 7b and corresponding 3 bottom of crotch lower die buried copper bits cleaning machine 7c
Rotary drive mechanism is respectively equipped in the deburring automatic rotating disk in portion.
The hook top corner workpiece polishing mechanism 7a and hook side corner workpiece polishing mechanism 7b are by first be arranged on workbench 1
Mounting base 7d, the polishing motor 7e being horizontally set on the first mounting base 7d and to be fixed on polishing motor 7e power output shaft free
The wire brush 7f at end is formed, and the wire brush 7f on hook top corner workpiece polishing mechanism 7a is corresponding with the hook top of commutator crotch,
Wire brush 7f on the workpiece polishing mechanism 7b of hook side corner is corresponding with the hook side of commutator crotch.
Buried copper bits cleaning machine 7c by the second mounting base 7g, be horizontally set on the second mounting base 7g and sweep electricity
Machine 7h is formed with the plastic brush 7i for sweeping motor 7h power output shaft free end is fixed on；Plastic brush 7i and commutator side
The hook groove of wall is corresponding.
The commutator transfer mechanism 9 includes the transfer bracket 9a being arranged on workbench 1, is horizontally set on transfer bracket
Transfer guide rail 9b on 9a, transfer slide 9c, horizontal connection transfer slide 9c and the transfer being movably arranged on transfer guide rail 9b
The transfer horizontal drive cylinder 9d of bracket 9a, the transfer lifting cylinder 9e being arranged vertically on transfer slide 9c, setting
Transfer lifting seat 9f, two transfers being arranged at intervals on transfer lifting seat 9f in transfer lifting cylinder 9e piston rod free end
Swivel base in commutator on manipulator 9g and the workbench 1 being arranged between crotch automatic rotating disk 2 and deburring automatic rotating disk 6
9h, swivel base 9h is located among the crotch lower die 3 of middle indexing and the commutator fixing seat 6a of middle indexing in the commutator, in two
The spacing turned between the spacing and the crotch lower die 3 of swivel base 9h in commutator to middle indexing between manipulator 9g is identical.
In the present embodiment, the transfer manipulator is fixed respectively by pneumatic-finger and with two clamping jaws on pneumatic-finger
Connection and the grip block being adapted with commutator composition；Pneumatic-finger and external compressed air source piping connection, set on pipeline
There is the switch valve group connecting with controlling terminal.
The automatic discharge unit 8 is by being arranged discharging bracket 8a on the table, being horizontally set on discharging bracket 8a
Discharging guide rail 8b, the discharging slide 8c, horizontal connection discharging slide 8c and the discharging bracket that are movably arranged on discharging guide rail 8b
The discharging horizontal drive cylinder 8d of 8a, it the discharging lifting cylinder 8e being arranged vertically on discharging slide 8c, is connected to and unloads
The unloading manipulator 8f for expecting lifting cylinder 8e piston rod free end, the positioning cantilever 8g that the side discharging bracket 8a is set, inclination
The feed tube 8h of the positioning free end cantilever 8g is set and storing on workbench 1 and opposite with feed tube 8h discharge end is set
Frame 8i composition；The unloading manipulator 8f is past between the commutator fixing seat 6a and feed tube 8h feed inlet for being located at discharge level
Multiple movement.The structure and working principle of unloading manipulator and transfer machinery palmistry are same.
Further, each fixed in the circumferentially spaced locating notch 2a for being evenly equipped with several V-arrangements in 2 edge of crotch automatic rotating disk
Position notch 2a is located between two crotch lower dies 3；Guide-localization seat 10 is equipped on workbench 1, it is living on guide-localization seat 10
Dynamic to be equipped with the positioning pin 11 opposite with locating notch 2a, the positioning pin 11 is connected with telescopic cylinder 12, the telescopic cylinder
12 are fixedly connected by supporting plate 13 with workbench 1.By the cooperation of the locating notch and positioning pin of V-arrangement, crotch can be made automatic
The accurate positioning of turntable, it is also available to make up even if the driving mechanism positioning of driving crotch automatic rotating disk is inaccurate.
Each cylinder involved in the present invention is the cylinder with displacement sensor, each cylinder respectively with compressed air source capsule
Road connection, is equipped with switch valve group on each pipeline, and each valve group that switchs is connect with controlling terminal, by controlling terminal by default
Program is acted, and connection type and control are the prior art, the non-claimed content of the application, no longer superfluous herein
It states.
Heretofore described crotch automatic rotating disk and deburring automatic rotating disk is the prior art, by turntable, is fixed on
Chain drum and connection chain drum and the chain of servo motor of turntable bottom etc. form；Servo motor by controlling terminal control, open and
Half executes according to the signal of sensor on corresponding cylinder, the claimed content of the non-the application of specific structure, herein no longer
It repeats.
When work, the commutator semi-finished product to crotch are put into vibrating disc first, then by controlling terminal, starting is set
Standby, crotch automatic rotating disk and deburring automatic rotating disk start turning.The vibration of commutator semi-finished product in vibrating disc in vibrating disc
After arrangement, the block pattern row pattern in guide groove, the vibration of commutator semi-finished product and back commutator semi-finished product in charging notch
Promotion under enter in pusher notch, horizontal pusher cylinder is stretched out, and charging ram drives commutator semi-finished product to move forward at material-dropping hole,
Rapidly and accurately enter crotch lower die under the promotion of gravity and the cylinder that charges, it is fixed under the cooperation of lower die head and lower die locating core
Position, completes the feed of a commutator semi-finished product.Then charge cylinder and horizontal pusher cylinder sequentially Rapid reset, while crotch
Automatic rotating disk rotates scheduled angle, keeps next crotch lower die opposite with material-dropping hole, and charging cylinder and horizontal pusher cylinder are again
Cooperation carries out the feed of next commutator semi-finished product.
Commutator semi-finished product in crotch lower die, under the drive of crotch automatic rotating disk, sequentially by 30 degree of moldings
Upper mold, 60 degree of shaping uppers, 90 degree of shaping uppers and final molding upper mold complete crotch process step by step.
Commutator after completing crotch is rotated to middle indexing, commutator is in commutator under the drive of crotch automatic rotating disk
Under transfer manipulator clamping in transfer mechanism, the commutator entered on deburring automatic rotating disk after swivel base in commutator is solid
In reservation, then under the drive of deburring automatic rotating disk, sequentially pass through hook top corner workpiece polishing mechanism, hook side corner workpiece polishing mechanism
Cleaning machine is considered to be worth doing with buried copper, is completed the removal work of burr on commutator crotch, is become finished product.Final commutator finished product is certainly
Under the clamping of dynamic device for discharging, into storing frame.
Embodiment provided above is the better embodiment of the utility model, only is used to facilitate to illustrate the utility model, and
It is non-to impose any limitation on the present invention, any those of ordinary skill in the art, if not departing from
In the range of the mentioned technical characteristic of the utility model, locally changes or repair using made by the utility model disclosed technology content
The equivalent embodiment of decorations, and without departing from the technical characteristics of the utility model content, still fall within the utility model technical characteristic
In the range of.
Claims (8)
1. a kind of automatic crotch deburring equipment of commutator, including workbench (1), which is characterized in that set on the workbench (1)
Have crotch automatic rotating disk (2), it is circumferentially spaced on crotch automatic rotating disk (2) to be evenly equipped with several crotch lower dies (3), crotch from
The workbench (1) of turn disk (2) side is equipped with automatic feeder (4) corresponding with one of crotch lower die (3)；
The grading forming unit of hydraulic crotch (5) is equipped with above the crotch lower die (3) of automatic feeder (4) side；
Deburring automatic rotating disk (6) are equipped on the workbench (1) of crotch automatic rotating disk (2) side, in deburring automatic rotating disk
(6) circumferentially spaced on to be evenly equipped with several commutator fixing seats (6a), it is rotated on workbench (1) along burr automatic rotating disk (6)
Direction is sequentially equipped with burr remover (7) corresponding with commutator fixing seat (6a) and automatic discharge unit (8)；Crotch from
Workbench (1) between turn disk (2) and deburring automatic rotating disk (6) is equipped with commutator transfer mechanism (9), commutator transfer
Mechanism (9) is opposite with one of crotch lower die (3) and one of commutator fixing seat (6a) respectively；
The automatic feeder (4), the grading forming unit of hydraulic crotch (5) and commutator transfer mechanism (9) are automatic along crotch
The direction of rotation of turntable (2) is set in sequence.
2. the automatic crotch deburring equipment of a kind of commutator according to claim 1, which is characterized in that the Automatic-feeding
Device (4) includes setting in the horizontally-guided seat of vibrating disc (4a), setting above crotch lower die (3) on workbench (1)
(4b), the guide groove (4c) along the setting of horizontally-guided seat (4b) length direction, the charging ram that is movably arranged in guide groove (4c)
(4d), the horizontal pusher cylinder (4e) being connect with charging ram (4d) and be arranged on horizontally-guided seat (4b) and with guide groove (4c)
The charging notch (4f) being conducted；
Vibrating disc (4a) discharge end is connected with charging notch (4f)；It is equipped on charging ram (4d) and charging notch (4f)
Corresponding pusher notch (4g) is equipped with and internal diameter opposite with crotch lower die (3) and commutator brush track diameter in the guide groove bottom (4c)
Adaptable material-dropping hole is equipped with the charging cylinder (4h) opposite with material-dropping hole along the vertical direction on horizontally-guided seat (4b),
Cylinder (4h) piston rod free end that charges is equipped with the push rod (4i) being adapted with commutator inner hole；The horizontal pusher cylinder (4e)
It is fixed by the bracket on workbench (1).
3. the automatic crotch deburring equipment of a kind of commutator according to claim 1, which is characterized in that the hydraulic crotch
Grading forming unit (5) by be set in sequence along crotch automatic rotating disk (2) direction of rotation 30 degree of shaping uppers (5a), 60 degree molding
Upper mold (5b), 90 degree of shaping uppers (5c) and final molding upper mold (5d) composition, 30 degree of shaping uppers (5a), 60 degree of shaping uppers
(5b), 90 degree of shaping uppers (5c) and final molding upper mold (5d) are connected separately with hydraulic stamping apparatus；
30 degree of shaping uppers (5a), 60 degree of shaping uppers (5b) and 90 degree of shaping uppers (5c) by with hydraulic stamping apparatus
The preforming upper die head (5e) of power output end connection is arranged along the central axes direction preforming upper die head (5e) in preforming upper mold
Head the upper end (5e) the first installing blind (5f), setting the interior bottom the first installing blind (5f) the first guide through hole (5g),
The first upper mold precompressed positioning that activity is threaded through in the first guide through hole (5g) and lower end and commutator inner hole to be formed is adapted
Core (5h), is folded in the first housing pin at the first housing pin (5i) for being threaded in the opening portion the first installing blind (5f)
The first back-moving spring (5j) and setting in the first installing blind (5f) between (5i) and the first upper mold precompressed locating core (5h)
Upper control sleeve (5k) in the lower end preforming upper die head (5e) periphery forms；First upper mold precompressed locating core (5h) upper end
Equipped with the first positive stop lug boss (5l) being adapted with the first installing blind (5f) internal diameter；It is pre- on 30 degree of shaping uppers (5a)
The lower end shaping upper head (5e) is formed with the annular slope matched with to the curved commutator of hook and with vertical plane in 30 ° of angles；Position
In lower end preforming upper die head (5e) on 60 degree of shaping uppers (5b) be formed with matched with to the curved commutator of hook and with it is vertical
Face is in the annular slope of 60 ° of angles；Lower end preforming upper die head (5e) on 90 degree of shaping uppers (5c) be formed with to
The molding flat that the curved commutator of hook matches；
The final molding upper mold (5d) by connect with hydraulic stamping apparatus power output end final molding upper die head (5m), edge
The central axes direction final molding upper die head (5m) be arranged the upper end final molding upper die head (5m) the second installing blind (5n), set
Set second guide through hole (5o) of the interior bottom the second installing blind (5n), activity be threaded through in the second guide through hole (5o) and under
The end second upper mold precompressed locating core (5p) adaptable with commutator inner hole to be formed is threaded in the second installing blind (5n)
It the second housing pin (5q) of opening portion and is folded between the second housing pin (5q) and the second upper mold precompressed locating core (5p)
The second installing blind (5n) in second back-moving spring (5r) composition；Second upper mold precompressed locating core (5p) upper end is equipped with
The second positive stop lug boss (5s) being adapted with the second installing blind (5n) internal diameter；It is formed in the lower end final molding upper die head (5m)
Final molding blind hole (5t) is formed with internal diameter on the corresponding final molding upper die head (5m) in the opening portion final molding blind hole (5t)
Control set (5u) identical with upper control sleeve (5k) internal diameter.
4. the automatic crotch deburring equipment of a kind of commutator according to claim 3, which is characterized in that the crotch lower die
(3) living by the lower die head (3a) being arranged on crotch automatic rotating disk (2), the through-hole being arranged along the central axes direction lower die head (3a)
It is dynamic to be threaded through the lower die locating core (3b) matched in through-hole and with hook reverser to be curved and be integrally formed on lower die head (3a)
End face and the crotch bulge loop (3c) matched with final molding blind hole (5t) composition；In the upper end lower die head (3a) integrally formed with outer
The lower control sleeve (3d) that diameter and upper control sleeve (5k) internal diameter are adapted.
5. the automatic crotch deburring equipment of a kind of commutator according to claim 1, which is characterized in that the deburring dress
(7) are set by being set in sequence along deburring automatic rotating disk (6) direction of rotation and hook top corner opposite with crotch lower die (3) respectively is beaten
Grinding machine structure (7a), hook side corner workpiece polishing mechanism (7b) and buried copper bits cleaning machine (7c) composition；In hook top corner sander
Structure (7a), hook side corner workpiece polishing mechanism (7b) and buried copper consider going for cleaning machine corresponding crotch lower die (3) bottom (7c) to be worth doing
Rotary drive mechanism is respectively equipped in burr automatic rotating disk (6)；
The hook top corner workpiece polishing mechanism (7a) and hook side corner workpiece polishing mechanism (7b) are by the be arranged on workbench (1)
One mounting base (7d), the polishing motor (7e) being horizontally set on the first mounting base (7d) and to be fixed on polishing motor (7e) dynamic
The wire brush (7f) of power output shaft free end forms, the wire brush (7f) and commutator being located on hook top corner workpiece polishing mechanism (7a)
The hook top of crotch is corresponding, is located at the hook side phase of the wire brush (7f) and commutator crotch on hook side corner workpiece polishing mechanism (7b)
It is corresponding；
Buried copper bits cleaning machine (7c) by the second mounting base (7g), be horizontally set on sweeping on the second mounting base (7g)
Motor (7h) and being fixed on sweeps plastic brush (7i) composition of motor (7h) power output shaft free end；Plastic brush (7i) with
The hook groove of commutator side wall is corresponding.
6. the automatic crotch deburring equipment of a kind of commutator according to claim 1, which is characterized in that in the commutator
Rotation mechanism (9) includes the transfer bracket (9a) being arranged on workbench (1), the middle transduction being horizontally set on transfer bracket (9a)
Rail (9b), the transfer slide (9c) being movably arranged on transfer guide rail (9b), horizontal connection transfer slide (9c) and transfer bracket
The transfer horizontal drive cylinder (9d) of (9a), the transfer lifting cylinder (9e) being arranged vertically on transfer slide (9c),
Be arranged transfer lifting cylinder (9e) piston rod free end transfer lifting seat (9f), be arranged at intervals on transfer lifting seat (9f)
Two transfer manipulators (9g) and workbench (1) between crotch automatic rotating disk (2) and deburring automatic rotating disk (6) is set
On commutator in swivel base (9h), swivel base (9h) is located at the crotch lower die (3) of middle indexing and changing for middle indexing in the commutator
Intermediate to device fixing seat (6a), the extremely middle indexing of swivel base (9h) is curved in the spacing and commutator between two transfer manipulators (9g)
Spacing between hook lower die (3) is identical.
7. the automatic crotch deburring equipment of a kind of commutator according to claim 1, which is characterized in that automatic discharge unit
(8) by discharging bracket (8a) on the table is set, is horizontally set on discharging bracket (8a) discharging guide rail (8b), activity
The discharging water of the discharging slide (8c), horizontal connection discharging slide (8c) and discharging bracket (8a) that are arranged on discharging guide rail (8b)
Flat driving cylinder (8d), is connected to discharging liter at the discharging lifting cylinder (8e) being arranged vertically on discharging slide (8c)
The unloading manipulator (8f) of sending down abnormally ascending cylinder (8e) piston rod free end, setting the side discharging bracket (8a) positioning cantilever (8g),
It is inclined at the feed tube (8h) of positioning free end cantilever (8g) and is arranged on workbench (1) and discharges with feed tube (8h)
Opposite storing frame (8i) is held to form；The unloading manipulator (8f) is in the commutator fixing seat (6a) and guide for being located at discharge level
It is moved back and forth between cylinder (8h) feed inlet.
8. the automatic crotch deburring equipment of a kind of commutator according to claim 1, which is characterized in that the crotch is automatic
Turntable (2) edge is circumferentially spaced to be evenly equipped with several locating notches (2a), and each locating notch (2a) is located at two crotch lower dies (3)
Between；Guide-localization seat (10) are equipped on workbench (1), activity is equipped with and locating notch on guide-localization seat (10)
(2a) opposite positioning pin (11), the positioning pin (11) are connected with telescopic cylinder (12), and the telescopic cylinder (12) passes through branch
Plate (13) is fixedly connected with workbench (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920133277.XU CN209465952U (en) | 2019-01-25 | 2019-01-25 | A kind of automatic crotch deburring equipment of commutator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920133277.XU CN209465952U (en) | 2019-01-25 | 2019-01-25 | A kind of automatic crotch deburring equipment of commutator |
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| Publication Number | Publication Date |
|---|---|
| CN209465952U true CN209465952U (en) | 2019-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920133277.XU Active CN209465952U (en) | 2019-01-25 | 2019-01-25 | A kind of automatic crotch deburring equipment of commutator |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109590765A (en) * | 2019-01-25 | 2019-04-09 | 梅州嘉和换向器有限公司 | The automatic crotch deburring equipment of commutator |
| CN111283435A (en) * | 2020-03-17 | 2020-06-16 | 江西瑞源精密制造有限公司 | Microelement reaming chamfer all-in-one |
| CN117840758A (en) * | 2024-03-05 | 2024-04-09 | 烟台三水电器有限公司 | Automatic processing equipment for partition plate of power distribution cabinet |
-
2019
- 2019-01-25 CN CN201920133277.XU patent/CN209465952U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109590765A (en) * | 2019-01-25 | 2019-04-09 | 梅州嘉和换向器有限公司 | The automatic crotch deburring equipment of commutator |
| CN109590765B (en) * | 2019-01-25 | 2024-01-19 | 梅州嘉和换向器有限公司 | Automatic hook deburring equipment for reverser |
| CN111283435A (en) * | 2020-03-17 | 2020-06-16 | 江西瑞源精密制造有限公司 | Microelement reaming chamfer all-in-one |
| CN117840758A (en) * | 2024-03-05 | 2024-04-09 | 烟台三水电器有限公司 | Automatic processing equipment for partition plate of power distribution cabinet |
| CN117840758B (en) * | 2024-03-05 | 2024-05-03 | 烟台三水电器有限公司 | Automatic processing equipment for partition plate of power distribution cabinet |
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