CN209432721U - Lithium battery surface inspection apparatus - Google Patents
Lithium battery surface inspection apparatus Download PDFInfo
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- CN209432721U CN209432721U CN201821730692.5U CN201821730692U CN209432721U CN 209432721 U CN209432721 U CN 209432721U CN 201821730692 U CN201821730692 U CN 201821730692U CN 209432721 U CN209432721 U CN 209432721U
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Abstract
The utility model relates to lithium battery surface inspection apparatus, there is rack and control section, rack is equipped with turntable, and turntable is equipped with battery and puts area, and battery puts area's adaptation lithium battery and lies low storing;Multiple stations are set in rack, and feed mechanism, positive vision-based detection mechanism, turn-over mechanism, reverse side vision-based detection mechanism, peripheral vision testing agency and cutting agency are laid on corresponding station, turntable rotation realizes that battery puts area and passes through the feed mechanism being distributed in rack, positive vision-based detection mechanism, turn-over mechanism, reverse side vision-based detection mechanism, peripheral vision testing agency and cutting agency, and link under Coordination Treatment in control section, realize the detection and loading and unloading on the front of lithium battery, reverse side and periphery.Replace human eye detection with vision-based detection, automatic, quickly and accurately lithium battery surface defect can be detected, and the positive and negative of lithium battery and the three dimensional detection on periphery can be completed within the duty cycle that turntable rotates, improves production efficiency, meet industry needs.
Description
Technical field
The utility model relates to product quality detection technique fields, more particularly, to lithium battery surface defects detection equipment.
Background technique
The purposes of lithium battery is very extensive, is related to articles for daily use such as mobile phone, laptop computer, bicycle and automobile etc. and is permitted
The more electrical equipment is also used to various electrical equipment of a variety of industries such as industry, agricultural, military and medical treatment, almost nowhere
Do not exist, the service life of most batteries only has 1 to three year, huge as consumables usage quantity.Since the energy content of battery is logical
The acquisition of chemical energy conversion process is crossed, there is the security risks as explosion, so the quality examination of battery and factory are examined
It tests extremely important;Many surface defects of lithium battery are directly related with a large amount of inside, external structure defect, these defects directly produce
Raw a large amount of security risks and integrity problem, it is hidden can effectively to exclude most important safety by the detection of surface defect
Suffer from, therefore the detection of surface defect is extremely important, is to consume an artificial most link in entire lithium battery production procedure.
In lithium battery production technology, its surface defect is detected after lithium battery encapsulation, traditional detection method
It is to manually visualize detection, but there are many shortcomings for artificial detection, if visual inspection staff training is difficult, deteriorated vision, work pole
Spend uninteresting, heavy, cost of labor is high, and artificial judgment criteria is different, and human factor influences more etc., also results in lithium battery and deposits
Lead to damaged situation in artificial secondary contact.
With the development of machine vision technique, there are the various automatic detecting machines by machine vision image detection, but
Existing automatic detecting machine there are low efficiency, secondary injury battery, structure is complicated, at high cost, reliability is low, shooting effect is poor,
One or more disadvantages such as scalability is low.In order to realize the positive and negative detection of lithium battery, presently, there are on tunnel type, camera lens
Lower opposed type etc., this quasi-mode have that structure is complicated changes, and assembling and production are inconvenient, polishing and to seize image effect bad equal scarce
Point is unfavorable for the operation of detection machine, affects the realization and popularization of relevant programme;Furthermore existing automatic detecting machine is difficult to reality
Existing lithium battery surrounding defects detection, detection function is not complete enough, is not able to satisfy the automatic detection of lithium battery surface defect.
Summary of the invention
The purpose of the utility model is to overcome prior art defect, a kind of lithium battery surface defects detection equipment is provided
Movement, structural solutions, structure is simple, easy to use, and the multi-faceted detection lithium battery surface defect of energy improves production efficiency,
Meet industry needs.
In order to achieve the above objectives, the utility model adopts the following technical solution:
Lithium battery surface inspection apparatus has rack and control section, which is equipped with turntable, and turntable is equipped with battery
Area is put, battery puts area part hollow out, and battery puts area's adaptation lithium battery and lies low storing;And multiple works are set in rack
Position, and feed mechanism, positive vision-based detection mechanism, turn-over mechanism, reverse side vision-based detection mechanism, periphery are laid on corresponding station
Vision-based detection mechanism and cutting agency, turntable rotation realize that battery puts area and passes through the feed mechanism being distributed in rack, front view
Feel testing agency, turn-over mechanism, reverse side vision-based detection mechanism, peripheral vision testing agency and cutting agency, and in control section
Under the Coordination Treatment that links, the detection and loading and unloading on the front of lithium battery, reverse side and periphery are realized.
Above scheme is further: the front vision-based detection mechanism and reverse side vision-based detection mechanism are respectively to lithium battery
Obverse and reverse extracts vision 2D image and the image with 3D information.
Above scheme is further: the front vision-based detection mechanism have first light source, First look image seize device,
First line laser scanner, first light source provides suitable intensity and the illuminating ray of angle is radiated on the surface of lithium battery, the
One visual pattern seizes the 2D image that device seizes lithium battery surface, and the first line laser scanner carries out 3D to lithium battery surface and sweeps
It retouches, First look image seizes the 2D image that device is seized and is conveyed to control section analysis processing, the 3D of the first line laser scanner
Scan-image and First look image seize the 2D image co-registration that device is seized and are the positive 2.5D picture of lithium battery and are conveyed to control
Partial analysis processing processed.
Above scheme is further: reverse side vision-based detection mechanism have second light source, the second visual pattern seize device,
Second line laser scanner, second light source provides suitable intensity and the illuminating ray of angle is radiated on the surface of lithium battery, the
Two visual patterns seize the 2D image that device seizes lithium battery surface, and the second line laser scanner carries out 3D to lithium battery surface and sweeps
It retouches, the second visual pattern seizes the 2D image that device is seized and is conveyed to control section analysis processing, the 3D of the second line laser scanner
Scan-image and the second visual pattern seize the 2D image co-registration that device is seized and are the positive 2.5D picture of lithium battery and are conveyed to control
Partial analysis processing processed.
Above scheme is further: the turn-over mechanism has pneumatic clamps and overturning motor, and overturning motor drives pneumatic clamps
Overturning, pneumatic clamps clamp lithium battery.
Above scheme is further: the peripheral vision testing agency have third visual pattern seize device, lift hand and
Prism group lifts hand for lithium battery jack-up and is placed into prism group echo area, and third visual pattern seizes device and seizes prism group reflection
The 2D image on lithium battery periphery out is simultaneously conveyed to control section analysis processing.
Above scheme is further: the feed mechanism includes feeding conveyer belt and feeding manipulator, and feeding manipulator is logical
It crosses absorption type and picks up lithium battery.
Above scheme is further: the cutting agency includes at least two sorting output channels and blanking mechanical hand,
Blanking mechanical hand is by absorption type pickup lithium battery and according to control section analysis and processing result, by control section instruction execution end
End is transplanted in corresponding sorting output channel.
Above scheme is further: the battery on the turntable puts the peripheral region that turntable is arranged in area, and battery puts area
Permutation block is received with rising of aligning to lithium battery permutation.
Above scheme is further: the hand of lifting is driven by the cylinder, and lifts hand contact lithium battery position as band negative pressure hole
Lift plane;Prism group, which is located at, lifts side on hand, and prism group has four pieces of prisms for enclosing square, third visual pattern
It seizes device to be erected above prism group, and third visual pattern seizes device and once obtains the figure that four pieces of prisms of prism group are reflected
Picture.
The utility model is a kind of lithium battery surface inspection apparatus, and compared with prior art, the advantages of the utility model wraps
It includes:
(1), it is detected in such a way that vision-based detection acquires lithium battery surface image, human eye detection and excellent can be replaced completely
In human eye detection, can it is automatic, quickly and accurately to the trace shape on lithium battery surface, pin hole, breakage, fracture, dotted, posture, dirt
Stain, bulge etc. are detected.
(2) this programme has turn-over mechanism and peripheral vision testing agency, realizes complete in the duty cycle of turntable rotation
At the positive and negative of lithium battery and the three dimensional detection on periphery, structure is simple, easy to use, and the multi-faceted detection lithium battery surface of energy lacks
It falls into, improves production efficiency, meet industry needs.
(3) the multistation parallel processing realized by turntable, brings high production efficiency, and is able to carry out sufficiently
Follow-up function extension, and whole work efficiency will not be reduced because of the increase of function.
Detailed description of the invention:
Attached drawing 1 is the structural schematic diagram of the one embodiment first angle of the utility model;
Attached drawing 2 is the second angle structural schematic diagram of embodiment illustrated in fig. 1;
Attached drawing 3 is the partial structurtes enlarged diagram of embodiment illustrated in fig. 2;
Attached drawing 4 is the third angle structural schematic diagram of embodiment illustrated in fig. 1;
Attached drawing 5 is the fourth angle structural schematic diagram of embodiment illustrated in fig. 1.
Specific embodiment:
Make furtherly below with reference to technical effect of the attached drawing to the design of the utility model, specific structure and generation
It is bright, to be fully understood from the purpose of this utility model, feature and effect.
Shown in refering to fig. 1 ~ 5, the utility model has rack 1 and control unit in relation to a kind of lithium battery surface inspection apparatus
Point, control section has image analysis software module, realizes image analysis processing.The rack 1 is equipped with turntable 2, sets on turntable 2
There is battery to put area 21, battery puts 21 part hollow out of area, reduces the contact with lithium battery, prevents secondary injury, and after satisfaction
Continuous testing requirements, battery, which puts area 21 and is adapted to lithium battery, to lie low storings, is conducive to flat lithium battery and steadily puts, simplifies and tie
Structure facilitates detection.And multiple stations are set in rack 1, multiple stations are distributed around turntable 2, are laid on corresponding station
Expect mechanism 7, positive vision-based detection mechanism 3, turn-over mechanism 4, reverse side vision-based detection mechanism 5, peripheral vision testing agency 6 and blanking
Mechanism 8, the rotation of turntable 2 realize battery put area 21 by be distributed in rack 1 feed mechanism 7, positive vision-based detection mechanism 3,
Turn-over mechanism 4, reverse side vision-based detection mechanism 5, peripheral vision testing agency 6 and cutting agency 8, and in control section Coordination Treatment
Under, realize the detection and loading and unloading on the front of lithium battery, reverse side and periphery.With the side of vision-based detection acquisition lithium battery surface image
Formula is detected, and can replace human eye detection completely and better than human eye detection, can it is automatic, quickly and accurately to lithium battery surface
Trace shape, pin hole, breakage, fracture, dotted, posture, spot, bulge etc. are detected;And the utility model have turn-over mechanism and
Peripheral vision testing agency realizes the three-dimensional inspection of positive and negative and periphery that lithium battery is completed in the duty cycle of turntable rotation
It surveys, structure is simple, easy to use, and the multi-faceted detection lithium battery surface defect of energy improves production efficiency, meets industry needs.
Shown in refering to fig. 1 ~ 5, the utility model further, the front vision-based detection mechanism 3 and reverse side vision-based detection
Mechanism 5 extracts vision 2D image and 3-dimensional image to the obverse and reverse of lithium battery respectively.2D image meets detection lithium battery table
Position, shape, defect type and the planar dimension of planar defect, height, the depth of 3-dimensional image adaptation detection lithium battery surface defect
The three-dimensional dimensions such as degree increase detection range.Certainly the fusion that can also be achieved 2D image and 3-dimensional image, is aligned by coordinate, is grabbed
Take corresponding target point overlapping amalgamation mode, obtain the 3D data storage of lithium battery, with facilitate intelligence manufacture MES system management,
Execution, rectification etc. need, and also facilitate the sorting under different quality criterion.For this purpose, the front vision testing machine of the present embodiment
There is structure 3 first light source 31, First look image to seize device 32, the first line laser scanner 33, and first light source 31, which provides, is suitable for
The illuminating ray of intensity and angle is radiated on the surface of lithium battery, and First look image seizes device 32 and seizes lithium battery surface
2D image, the first line laser scanner 33 carry out 3D scanning to lithium battery surface, and First look image seizes the 2D that device 32 is seized
Image be conveyed to control section image analysis software module analysis processing, the 3D scan-image of the first line laser scanner 33 with
First look image seizes the 2D image co-registration that device 32 is seized and is the positive 2.5D picture of lithium battery and is conveyed to control section
The processing of image analysis software module analysis.There is second light source 51, the second visual pattern to seize for reverse side vision-based detection mechanism 5
Device 52, the second line laser scanner 53, second light source 51 provides suitable intensity and the illuminating ray of angle is radiated at lithium battery
On surface, the second visual pattern seizes the 2D image that device 52 seizes lithium battery surface, and the second line laser scanner 53 is to lithium battery
Surface carries out 3D scanning, and the second visual pattern seizes the image analysis software mould that the 2D image that device 52 is seized is conveyed to control section
Block analysis processing, 3D scan-image and the second visual pattern of the second line laser scanner 53 are seized the 2D image that device 52 is seized and are melted
It is combined into the positive 2.5D picture of lithium battery and is conveyed to the image analysis software module analysis processing of control section.In figure, front
Vision-based detection mechanism 3 and reverse side vision-based detection mechanism 5 are erected above turntable 2 by the column with cantilever, First look image
It seizes device 32 and the second visual pattern seizes the preferred CCD camera of device 52, and First look image seizes device 32 and the second vision figure
It is to be disposed vertically downward as seizing device 52, the optical axis that the opposite First look image of the first line laser scanner 33 seizes device 32 is oblique
An angle is set, opposite second visual pattern of the second line laser scanner 53 is seized the tilting angle of optical axis of device 52, thus met
First look image seizes device 32 and the second visual pattern seizes the 2D image that lithium battery surface is seized in 52 front of device, while also real
Existing first line laser scanner 33 and the second line laser scanner 53 carry out 3D scanning to lithium battery surface;First light source 31 and
The light uniform irradiation that two light sources 51 project meets image and seizes and scan on lithium battery surface.
Shown in refering to fig. 1 ~ 5, further, the turn-over mechanism 4 has pneumatic clamps 41 and overturning motor to the utility model
42, overturning motor 42 drives pneumatic clamps 41 to overturn, and pneumatic clamps 41 clamp lithium battery.Pneumatic clamps 41 facilitate control clamping force and open
It is right, reach gently to pinch and put down gently, avoids the secondary injury to lithium battery, the folder further also contacted in pneumatic clamps 41 with lithium battery
Mouth, which increases, special cotton pad, obtains corresponding cushion bumper protection.Turn-over mechanism 4 realizes lithium battery turn-over on line, is conducive to lithium electricity
The front and back sides in pond are detected, and simplify the structure design of positive vision-based detection mechanism 3 and reverse side vision-based detection mechanism 5, and optimization is set
It is standby, facilitate production, assembling and control, reduce cost, the operation ratio and operability of lifting means meet industry utilization.
Shown in refering to fig. 1 ~ 5, further, the peripheral vision testing agency 6 has third vision figure to the utility model
As seizing device 61, lifting hand 62 and prism group 63, hand 62 is lifted by lithium battery jack-up and is placed into 63 echo area of prism group, third view
Feel that image seizes device 61 and seizes the 2D image on the lithium battery periphery that prism group 63 reflects and be conveyed to the image point of control section
Analyse software module analysis processing.In the present embodiment, the hand 62 of lifting is driven by the cylinder, and is lifted the contact of hand 62 lithium battery position and is
Plane is lifted with negative pressure hole, stable picking-up lithium battery is realized, reduces shaking and skew, it is electric to lithium to facilitate promotion prism group 63
Pond periphery form accurately reflects.Prism group 63, which is located at, lifts 62 top of hand, and prism group 63 has four pieces of ribs for enclosing square
Lithium battery jack-up is placed into 63 echo area of prism group in this way, lifting hand 62 by mirror, four pieces of prisms right around lithium battery periphery,
Lithium battery periphery form is accurately reflected completely.Third visual pattern seizes device 61 and is erected at 63 top of prism group, and third regards
Feel that image seizes device 61 and once obtains the image that four pieces of prisms of prism group 63 are reflected, realization detects lithium battery on an image
The defect on periphery.
Shown in refering to fig. 1 ~ 5, the utility model further, put area 21 and be arranged in turntable 2 by the battery on the turntable 2
Peripheral region, battery, which is put area 21 and had, receives permutation block 22 to rising of aligning of lithium battery permutation.Rise and receives permutation block 22 and can pass through machine
The linkage of the structures such as tool connecting rod, reaches and synchronizes the receipts that rise, and aligns to lithium battery permutation, reaches lithium battery and is centrally positioned on battery storing area
In 21, facilitate subsequent detection.The feed mechanism 7 includes feeding conveyer belt 71 and feeding manipulator 72, and feeding manipulator 72 is logical
It crosses absorption type and picks up lithium battery, feeding conveyer belt 71 facilitates the production line of artificial loading, automatic charging or the upper process of linking, on
The battery that material manipulator 72 picks up the lithium battery that feeding conveyer belt 71 transmits and effectively contraposition is seated in turntable 2 is put in area 21.
In figure, the straight reciprocating under the driving of motor lead screw mechanism of feeding manipulator 72 is realized bridge joint feeding conveyer belt 71 and is turned
Disk 2.The cutting agency 8 includes that at least two sorting output channels 81 and blanking mechanical hand 82, blanking mechanical hand 82 pass through
Absorption type picks up lithium battery and is transplanted in corresponding sorting output channel 81 according to control section analysis and processing result.This is practical
It is novel to be equipped with existing mechanical hand technology on the basis of above-mentioned vision-based detection, high speed, accurate Full-automatic lithium battery electricity can be completed
Detect work in pond.
In the present embodiment, control section provides image transmitting, analysis processing, storage and control, is based on linux system work
Make, is the prior art, in this not go into detail.Corresponding port connection intelligent algorithm, factory can also be provided in control section
Quotient's decision rule and manufacturer's management etc., to increase the operation ratio and operability of detection device, expanding function meets industry benefit
With.
Certainly, the figures above only depicts the preferred embodiments of the present invention, to the technology of the art
For personnel, pass through logical analysis, reasoning, or a limited experiment without departing from the utility model conception and scope
Can also to above-described embodiment number of improvements could be made and variation, such modifications and variations all should belong to the requires of the utility model protection
Range.
Claims (10)
1. lithium battery surface inspection apparatus has rack (1) and control section, it is characterised in that: the rack (1) is equipped with turntable
(2), turntable (2) is equipped with battery and puts area (21), and battery puts area (21) part hollow out, and battery puts area (21) adaptation lithium electricity
Pond lies low storing;And multiple stations are set, and feed mechanism (7), the inspection of positive facial vision are laid on corresponding station in rack (1)
Mechanism (3), turn-over mechanism (4), reverse side vision-based detection mechanism (5), peripheral vision testing agency (6) and cutting agency (8) are surveyed, is turned
Disk (2) rotation realizes that battery puts area (21) and passes through the feed mechanism (7) being distributed on rack (1), positive vision-based detection mechanism
(3), turn-over mechanism (4), reverse side vision-based detection mechanism (5), peripheral vision testing agency (6) and cutting agency (8), and controlling
Under Partial coordination processing, the detection and loading and unloading on the front of lithium battery, reverse side and periphery are realized.
2. lithium battery surface inspection apparatus according to claim 1, it is characterised in that: the front vision-based detection mechanism
(3) and reverse side vision-based detection mechanism (5) extracts vision 2D image and 3-D scanning image to the obverse and reverse of lithium battery respectively.
3. lithium battery surface inspection apparatus according to claim 1 or 2, it is characterised in that: the front vision testing machine
There are structure (3) first light source (31), First look image to seize device (32), the first line laser scanner (33), first light source
(31) suitable intensity is provided and the illuminating ray of angle is radiated on the surface of lithium battery, First look image is seized device (32) and seized
The 2D image on lithium battery surface is taken, the first line laser scanner (33) carries out 3D scanning, First look image to lithium battery surface
It seizes the 2D image that device (32) is seized and is conveyed to control section analysis processing, the 3D scan-image of the first line laser scanner (33)
The 2D image co-registration that device (32) is seized is seized with First look image to be the positive 2.5D picture of lithium battery and be conveyed to control unit
Divide analysis processing.
4. lithium battery surface inspection apparatus according to claim 1 or 2, it is characterised in that: the reverse side vision testing machine
There are structure (5) second light source (51), the second visual pattern to seize device (52), the second line laser scanner (53), second light source
(51) suitable intensity is provided and the illuminating ray of angle is radiated on the surface of lithium battery, the second visual pattern is seized device (52) and seized
The 2D image on lithium battery surface is taken, the second line laser scanner (53) carries out 3D scanning, the second visual pattern to lithium battery surface
It seizes the 2D image that device (52) is seized and is conveyed to control section analysis processing, the 3D scan-image of the second line laser scanner (53)
The 2D image co-registration that device (52) is seized is seized with the second visual pattern to be the positive 2.5D picture of lithium battery and be conveyed to control unit
Divide analysis processing.
5. lithium battery surface inspection apparatus according to claim 1, it is characterised in that: the turn-over mechanism (4) has gas
Dynamic folder (41) and overturning motor (42), overturning motor (42) drive pneumatic clamps (41) overturning, and pneumatic clamps (41) clamp lithium battery.
6. lithium battery surface inspection apparatus according to claim 1, it is characterised in that: the peripheral vision testing agency
(6) there is third visual pattern to seize device (61), lift hand (62) and prism group (63), lifts hand (62) and jacks up lithium battery simultaneously
It is placed in prism group (63) echo area, third visual pattern seizes device (61) and seizes lithium battery periphery that prism group (63) reflects
2D image is simultaneously conveyed to control section analysis processing.
7. lithium battery surface inspection apparatus according to claim 1, it is characterised in that: the feed mechanism (7) includes upper
Material conveyer belt (71) and feeding manipulator (72), feeding manipulator (72) pick up lithium battery by absorption type.
8. lithium battery surface inspection apparatus according to claim 1, it is characterised in that: the cutting agency (8) includes
At least two sorting output channels (81) and blanking mechanical hand (82), blanking mechanical hand (82) pick up lithium battery simultaneously by absorption type
According to control section analysis and processing result, corresponding sorting output channel (81) is transplanted on by control section instruction execution terminal
On.
9. lithium battery surface inspection apparatus according to claim 1, it is characterised in that: the battery on the turntable (2) is set
Area (21) setting is put in the peripheral region of turntable (2), battery storing area (21) receives permutation block with rising for aligning to lithium battery permutation
(22).
10. lithium battery surface inspection apparatus according to claim 6, it is characterised in that: the hand (62) of lifting is by cylinder
Driving, lifting hand (62) contact lithium battery position is to lift plane with negative pressure hole;Prism group (63), which is located at, lifts on hand (62)
Side, prism group (63) have four pieces of prisms for enclosing square, and third visual pattern seizes device (61) and is erected at prism group
(63) top, and third visual pattern seizes device (61) and once obtains the image that four pieces of prisms of prism group (63) are reflected.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109239100A (en) * | 2018-10-24 | 2019-01-18 | 东莞市乐琪光电科技有限公司 | Lithium battery surface inspection apparatus |
CN111504390A (en) * | 2020-05-30 | 2020-08-07 | 东莞市爱康电子科技有限公司 | Battery comprehensive detection equipment |
CN114018931A (en) * | 2021-10-28 | 2022-02-08 | 广州超音速自动化科技股份有限公司 | Battery cell detection mechanism |
CN114354598A (en) * | 2021-12-03 | 2022-04-15 | 广州超音速自动化科技股份有限公司 | Over-and-under type battery electricity core detection mechanism |
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CN109239100A (en) * | 2018-10-24 | 2019-01-18 | 东莞市乐琪光电科技有限公司 | Lithium battery surface inspection apparatus |
CN109239100B (en) * | 2018-10-24 | 2024-04-02 | 东莞市乐琪光电科技有限公司 | Lithium battery surface detection equipment |
CN111504390A (en) * | 2020-05-30 | 2020-08-07 | 东莞市爱康电子科技有限公司 | Battery comprehensive detection equipment |
CN111504390B (en) * | 2020-05-30 | 2021-04-23 | 东莞市爱康电子科技有限公司 | Battery comprehensive detection equipment |
CN114018931A (en) * | 2021-10-28 | 2022-02-08 | 广州超音速自动化科技股份有限公司 | Battery cell detection mechanism |
CN114354598A (en) * | 2021-12-03 | 2022-04-15 | 广州超音速自动化科技股份有限公司 | Over-and-under type battery electricity core detection mechanism |
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