CN209428413U - A kind of overmolded formula pier shaft automatic spray curing system - Google Patents

A kind of overmolded formula pier shaft automatic spray curing system Download PDF

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Publication number
CN209428413U
CN209428413U CN201821873135.9U CN201821873135U CN209428413U CN 209428413 U CN209428413 U CN 209428413U CN 201821873135 U CN201821873135 U CN 201821873135U CN 209428413 U CN209428413 U CN 209428413U
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China
Prior art keywords
pier shaft
water
spray
endless tube
tube
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CN201821873135.9U
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Inventor
杨树
伍林
周小霞
刘伟
熊华伦
邬海群
张敏
张煌
赵立斌
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Second Engineering Co Ltd of China Railway 25th Bureau Group Co Ltd
Second Engineering Co Ltd of China Railway No 5 Engineering Group Co Ltd
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Second Engineering Co Ltd of China Railway 25th Bureau Group Co Ltd
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Abstract

The utility model discloses a kind of overmolded formula pier shaft automatic spray curing systems, belong to bridge technology field, which includes water tank, control cabinet, water pump, water-supply-pipe, spray tube, spray head and the fixation device for the spray tube to be fixed on to pier shaft surrounding;The water pump connect with the water-supply-pipe and for the water in the water tank to be transported in water-supply-pipe, the control cabinet and the water pump are electrically connected and for controlling the water pump start and stop, the water-supply-pipe is connected to setting with the spray tube, the spray tube is looped around the pier shaft surrounding, the spray head is mounted on the spray tube and towards the pier shaft, solve the problems, such as that traditional bridge pier pier shaft concrete curing is more time-consuming, the defect manually without legal time maintenance is eliminated, water resource waste is reduced.

Description

A kind of overmolded formula pier shaft automatic spray curing system
Technical field
The utility model relates to bridge technology field, in particular to a kind of overmolded formula pier shaft automatic spray curing system.
Background technique
Pier shaft is the main body of the intermediate support structure of multiple span bridge, and main material is timber, building stones, concrete, reinforced concrete Soil, steel etc..Over-form construction method is a kind of common methods of bridge pier construction, is carried out according to the figure of pier stud, size, height Stencil design after the completion of each section concreting of overmolded method, topmost needs reserved one layer of template not remove, applies as top The operating platform and supporting course of work.
Pier shaft is conserved after cement final set, to keep the wet of concrete surface, to guarantee hardening of cement It can go on smoothly, if conserved not in time, after concrete surface dehydration, the hydration reaction of cement will stop, while is produced from surface Raw dry contraction, under the action of convergent force, concrete structure generates slight crack, influences the safety and normal use of structure.
In the prior art, pier shaft concrete curing work is usually by package plastic cloth, and manpower spray water form carries out, Maintenance work takes time and effort and maintenance quality is difficult to preferably be ensured, water waste is larger, and security risk is big, operating efficiency It is low.
Utility model content
The purpose of the utility model is to provide a kind of overmolded formula pier shaft automatic spray curing systems, and which solve traditional bridge piers The more time-consuming problem of pier shaft concrete curing.
The above-mentioned technical purpose of the utility model has the technical scheme that
A kind of overmolded formula pier shaft automatic spray curing system, including water tank, control cabinet, water pump, water-supply-pipe, spray tube, spray Head and the fixation device for the spray tube to be fixed on to pier shaft surrounding;
The water pump connect with the water-supply-pipe and for the water in the water tank to be transported in water-supply-pipe, the control Cabinet and the water pump are electrically connected and for controlling the water pump start and stop, and the water-supply-pipe is connected to setting, institute with the spray tube It states spray tube and is looped around the pier shaft surrounding, the spray head is mounted on the spray tube and towards the pier shaft.
Using the above structure, it is drawn water and is sent to water-supply-pipe out of water tank by control cabinet starting water pump, water-supply-pipe connection ring Maintenance is uniformly sprayed onto pier shaft concrete surface with water by spray head, completes pier shaft concrete automatic maintenance by shape spray tube.Disappear Except the defect manually without legal time maintenance, and the uneven difference for leading to bridge pier surface temperature of artificial maintenance is eliminated, effectively Prevent the cracking of concrete surface.Ensure the safety of maintenance personnel, maintenance personnel do not need the climbing bridge pier of high frequency time, reduce Maintenance personnel reduce workload, alleviate labour in wet relatively sliding bridge pier top surface high frequency time operation bring security risk Intensity, it is time saving and energy saving, and can be effectively controlled maintenance water consumption, reduce water resource waste.
It advanced optimizes are as follows: the fixed device includes main framing, support flower stand, support rod and hook;
The main framing is endless tube and is looped around the pier shaft surrounding, and the support flower stand is fixed on main framing and is used for Spray tube is positioned, the spray tube is bundled on the main framing and the support flower stand;
The pier shaft outer surface is fixed with template, and the support rod lower end is connect with the main framing, upper end and the extension Hook connects, it is described to be hung on the template backing strip.
Using the above structure, it is mainly used for the part demoulded on the high pier of unshaped maintenance, main framing and support flower stand Support system as a whole, spray tube and spray head are directly anchored in integral support system, integral hoisting, are had bad luck after the completion of construction It is easy for construction to next job location, it is convenient for disassembly and assembly using the fixed form hung, convenient for being used for multiple times.
It advanced optimizes are as follows: the support rod is connect with the hook bolt.
Using the above structure, convenient for disassembly and assembly, it is conveniently replaceable hook.
It advanced optimizes are as follows: the post upper offers multiple the first screw threads for being cooperatively connected with the bolt Hole, multiple first threaded holes offer on the hook for opposite with first screw thread hole site in being distributed up and down The second threaded hole answered.
Using the above structure, convenient for adjusting the spacing between spray head and template, facilitate the spray position for adjusting spray head.
Advanced optimize are as follows: the main framing include the first endless tube, the second endless tube and third endless tube, first endless tube, Second endless tube is triangularly arranged with third endless tube and is connected by the support flower stand, second endless tube and the third ring Pipe is respectively positioned below first endless tube, and the distance between second endless tube and the pier shaft are greater than the third endless tube and institute State the distance between pier shaft.
Using the above structure, overall stability is preferable, and bonding strength is high, facilitates fixed spray tube.
It advanced optimizes are as follows: the support rod lower end is bolted with first endless tube.
Using the above structure, convenient for disassembly and assembly, it is convenient for changing support rod.
It advanced optimizes are as follows: extension bar is fixed on the third endless tube, described extension bar one end is fixed on the third On endless tube, the other end and the pier shaft surrounding appearance face contact.
Using the above structure, enable fixed device to be stably fixed to pier shaft surrounding, reduce and shake.
It advanced optimizes are as follows: the spray head is butterfly spray head.
Using the above structure, simple installation, flexibly, economical and practical, spraying effect is good, and cheap, durable.
It advanced optimizes are as follows: the control cabinet is internally provided with air switch and is integrated with the time relay and raindrop induction Relay, the air switch electrically connect with the water pump, raindrop induction relay and the raindrop induction relay respectively It connects;
The raindrop induction relay includes raindrop induction module and relay module, the raindrop induction module and described Relay module is electrically connected, and the raindrop induction module is used to detect the rainy situation of external environment and transmits a signal to institute Relay module is stated, the relay module is described for being analyzed the signal that the raindrop induction module transmits and being controlled Air switch is switched on or switched off.
Using the above structure, can be according to the variation of temperature, the time interval formulating bridge pier curing time and conserving every time, Keep the wet of concrete surface, can when rainy auto power off, achieved the effect that saving water power.It eliminates artificial The maintenance of not timing can protect concrete after pouring according to concrete core temperature, the variation of environment temperature Torrent wet curing;Eliminating artificial maintenance unevenly leads to the difference of bridge pier surface temperature, effectively prevents concrete surface Cracking.The drawbacks of eliminating nourishment, mainly artificial sewage maintenance at the construction field (site), causes bridge pier surface contaminated, Using automatic concrete maintaining system can timing feed-tank be equipped with clean water, and maintenance water can also be made in water tank In contamination precipitation, it is ensured that curing water does not pollute bridge pier.
In conclusion being sent the utility model has the following beneficial effects: starting water pump by control cabinet and drawing water out of water tank To water-supply-pipe, water-supply-pipe connects circular spray tube, and maintenance is uniformly sprayed onto pier shaft concrete with water by butterfly spray head Pier shaft concrete automatic maintenance is completed in face.It is mainly used for the part demoulded on the high pier of unshaped maintenance, main framing and support Support system, spray tube and spray head are directly anchored in integral support system flower stand as a whole, integral hoisting, after the completion of construction It has bad luck to next job location, it is easy for construction, it is convenient for disassembly and assembly using the fixed form hung.
Can be according to the variation of temperature, the time interval formulating bridge pier curing time and conserving every time keeps concrete table Face it is wet, can when rainy auto power off, achieved the effect that saving water power.Eliminate supporting for artificial not timing Shield can carry out water conservation humidity to concrete after pouring and support according to concrete core temperature, the variation of environment temperature Shield;Eliminating artificial maintenance unevenly leads to the difference of bridge pier surface temperature, effectively prevents the cracking of concrete surface.It eliminates The drawbacks of nourishment, mainly artificial sewage maintenance at the construction field (site) cause bridge pier surface contaminated, use concrete Automatic maintenance system can timing feed-tank be equipped with clean water, and the impurity in maintenance water can also be made heavy in water tank It forms sediment, it is ensured that curing water does not pollute bridge pier.Ensure the safety of maintenance personnel, maintenance personnel do not need the climbing bridge pier of high frequency time, subtract Maintenance personnel reduce workload, alleviate labor in wet relatively sliding bridge pier top surface high frequency time operation bring security risk less Fatigue resistance, it is time saving and energy saving, and can be effectively controlled maintenance water consumption, reduce water resource waste.
Detailed description of the invention
Fig. 1 is the schematic elevation view of embodiment, is mainly used for embodying the structure of pier shaft automatic spray curing system;
Fig. 2 is the structural schematic diagram in embodiment 1, is mainly used for embodying the structure of pier shaft automatic spray curing system;
Fig. 3 is the structural schematic diagram of embodiment, is mainly used for embodying the structure of fixed device;
Fig. 4 is the partial structural diagram of embodiment, is mainly used for embodying the structure of fixed device.
In figure, 1, pier shaft;2, fixed device;21, main framing;211, the first endless tube;212, the second endless tube;213, third ring Pipe;22, flower stand is supported;23, support rod;24, extension bar;25, connecting plate;26, it links up with;27, the first threaded hole;3, water tank;4, Control cabinet;5, water pump;6, water-supply-pipe;7, spray tube;8, template;9, spray head.
Specific embodiment
The utility model is described in further detail below in conjunction with attached drawing.
Embodiment: a kind of overmolded formula pier shaft automatic spray curing system, as shown in Figure 1,2,3, 4, including water tank 3, control Cabinet 4, water pump 5, water-supply-pipe 6, spray tube 7, spray head 9 and the fixation device 2 for spray tube 7 to be fixed on to 1 surrounding of pier shaft.Water Pump 5 is configured according to pier height, and water pump 5 is high-lift submersible pump 5 and is placed in water tank 3 that water pump 5 connect and is used for water-supply-pipe 6 Water in water tank 3 is transported in water-supply-pipe 6, control cabinet 4 and water pump 5 are electrically connected and for controlling 5 start and stop of water pump.Control cabinet 4 are internally provided with air switch and earth leakage protective device and are integrated with the time relay and raindrop induction relay.Air switch point It is not electrically connected, can be set according to weather and temperature with earth leakage protective device, water pump 5, the time relay and raindrop induction relay Set time relay control spray duration and interval time.Earth leakage protective device, water pump 5, the time relay and raindrop induction after The connection of electric appliance and air switch is the prior art, and details are not described herein.Raindrop induction relay includes raindrop induction module And relay module, raindrop induction module and relay module are electrically connected.Raindrop induction module is used to detect external environment No rainy and rainfall size simultaneously transmits a signal to relay module, what relay module was used to transmit raindrop induction module Air switch is analyzed and be switched on or switched off to signal, can when rainy auto power off, reached save water power effect Fruit.Raindrop induction module model STSMY-002, relay module model F4T-PA1A or R4T-16P-S.
Referring to Fig.1,2,3,4, water-supply-pipe 6 is connected to spray tube 7, and spray tube 7 is looped around 1 surrounding of pier shaft, and spray head 9 is butterfly It spray head and is mounted on spray tube 7 and towards pier shaft 1.Fixed device 2 includes main framing 21, support flower stand 22,23 and of support rod Hook 26.Main framing 21 is endless tube and is looped around 1 surrounding of pier shaft, and support flower stand 22 is fixed on main framing 21 and for positioning spray Shower pipe 7, spray tube 7 are looped around 1 surrounding of pier shaft and are bundled on main framing 21 and support flower stand 22.Main framing 21 includes the first ring Pipe 211, the second endless tube 212 and third endless tube 213, the first endless tube 211, the second endless tube 212 and third endless tube 213 are in equilateral triangle Shape is arranged and is connected by support flower stand 22.Second endless tube 212 and third endless tube 213 are respectively positioned below the first endless tube 211, and second The distance between endless tube 212 and pier shaft 1 are greater than the distance between third endless tube 213 and pier shaft 1.It is fixed on third endless tube 213 Multiple extension bars 24, multiple extension bars 24 are spaced set, and 24 one end of extension bar is fixed on third endless tube 213, the other end With 1 surrounding appearance face contact of pier shaft.1 outer surface of pier shaft is fixed with template 8, and 23 lower end of support rod is connect with main framing 21, upper end It is connect with hook 26, hook 26 is hung on 8 backing strip of template.Support rod 23 is provided with multiple, and multiple support rods 23 are equidistant It is arranged and is enclosed in 1 surrounding of pier shaft, support rod 23 is bolted with hook 26.23 upper end of support rod offers multiple be used for and spiral shell The first threaded hole 27 that bolt is cooperatively connected, multiple first threaded holes 27 are offered for first on hook 26 in distribution up and down Corresponding second threaded hole in 27 position of threaded hole.23 lower end of support rod is bolted with the first endless tube 211.
The course of work and principle: being drawn water out of water tank 3 by the starting water pump 5 of control cabinet 4 and sent to water-supply-pipe 6, water-supply-pipe 6 Circular spray tube 7 is connected, maintenance is uniformly sprayed by butterfly spray head by 1 concrete surface of pier shaft with water, completes 1 coagulation of pier shaft Native automatic maintenance.
This overmolded formula pier shaft automatic spray curing system is mainly used for the part demoulded on the high pier of unshaped maintenance, adopts Use three 19 steel pipes of Φ as main framing 21,8 wire rod of Φ is equipped with 25 aluminium-plastic pipe of Φ as water-supply-pipe as support flower stand 22 6, and installation support rod 23 and hook 26 on location.Hook 26 is hung on 8 backing strip of template, and uses spiral shell with support rod 23 It tethers and connects and be furnished with multiple first threaded holes 27, convenient for adjusting the spray position of spray head 9.
This specific embodiment is only the explanation to the utility model, is not limitations of the present invention, ability Field technique personnel can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but As long as all by the protection of Patent Law in the scope of the claims of the utility model.

Claims (9)

1. a kind of overmolded formula pier shaft automatic spray curing system, it is characterized in that: include water tank (3), control cabinet (4), water pump (5), Water-supply-pipe (6), spray tube (7), spray head (9) and the fixation device for the spray tube (7) to be fixed on to pier shaft (1) surrounding (2);
The water pump (5) connect with the water-supply-pipe (6) and for the water in the water tank (3) to be transported in water-supply-pipe (6), The control cabinet (4) and the water pump (5) are electrically connected and for controlling the water pump (5) start and stop, the water-supply-pipe (6) and institute Spray tube (7) connection setting is stated, the spray tube (7) is looped around the pier shaft (1) surrounding, and the spray head (9) is mounted on described On spray tube (7) and towards the pier shaft (1).
2. a kind of overmolded formula pier shaft automatic spray curing system according to claim 1, it is characterized in that: the fixed device It (2) include main framing (21), support flower stand (22), support rod (23) and hook (26);
The main framing (21) is endless tube and is looped around the pier shaft (1) surrounding, and the support flower stand (22) is fixed on main framing (21) on and for positioning spray tube (7), the spray tube (7) is bundled in the main framing (21) and the support flower stand (22) On;
Pier shaft (1) outer surface is fixed with template (8), and support rod (23) lower end is connect with the main framing (21), on End is connect with the hook (26), and the hook (26) is hung on the template (8) backing strip.
3. a kind of overmolded formula pier shaft automatic spray curing system according to claim 2, it is characterized in that: the support rod (23) it is bolted with the hook (26).
4. a kind of overmolded formula pier shaft automatic spray curing system according to claim 3, it is characterized in that: the support rod (23) upper end offers multiple the first threaded holes (27) for being cooperatively connected with the bolt, multiple first threaded holes (27) it in being distributed up and down, offers on the hook (26) for the second spiral shell corresponding with the first threaded hole (27) position Pit.
5. a kind of overmolded formula pier shaft automatic spray curing system according to claim 2, it is characterized in that: the main framing It (21) include the first endless tube (211), the second endless tube (212) and third endless tube (213), first endless tube (211), the second endless tube (212) it is triangularly arranged and is connected by the support flower stand (22), second endless tube (212) with third endless tube (213) It is respectively positioned below first endless tube (211) with the third endless tube (213), second endless tube (212) and the pier shaft (1) The distance between be greater than the distance between the third endless tube (213) and the pier shaft (1).
6. a kind of overmolded formula pier shaft automatic spray curing system according to claim 5, it is characterized in that: the support rod (23) lower end is bolted with first endless tube (211).
7. a kind of overmolded formula pier shaft automatic spray curing system according to claim 5, it is characterized in that: the third endless tube (213) be fixed on extension bar (24), described extension bar (24) one end is fixed on the third endless tube (213), the other end with Pier shaft (1) the surrounding appearance face contact.
8. a kind of overmolded formula pier shaft automatic spray curing system according to claim 1, it is characterized in that: the spray head (9) For butterfly spray head.
9. a kind of overmolded formula pier shaft automatic spray curing system according to claim 1 to 8, it is characterized in that: institute It states control cabinet (4) to be internally provided with air switch and be integrated with the time relay and raindrop induction relay, the air switch It is electrically connected respectively with the water pump (5), raindrop induction relay and the raindrop induction relay;
The raindrop induction relay includes raindrop induction module and relay module, the raindrop induction module and the relay Device module is electrically connected, the raindrop induction module be used to detect the rainy situation of external environment and transmit a signal to it is described after Electrical appliance module, the relay module is for analyzing the signal that the raindrop induction module transmits and controlling the air Switch connection or disconnection.
CN201821873135.9U 2018-11-14 2018-11-14 A kind of overmolded formula pier shaft automatic spray curing system Active CN209428413U (en)

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Application Number Priority Date Filing Date Title
CN201821873135.9U CN209428413U (en) 2018-11-14 2018-11-14 A kind of overmolded formula pier shaft automatic spray curing system

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Application Number Priority Date Filing Date Title
CN201821873135.9U CN209428413U (en) 2018-11-14 2018-11-14 A kind of overmolded formula pier shaft automatic spray curing system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111335134A (en) * 2020-04-01 2020-06-26 青岛周识智能交通科技有限公司 Bridge of convenient nursing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111335134A (en) * 2020-04-01 2020-06-26 青岛周识智能交通科技有限公司 Bridge of convenient nursing

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