CN209389886U - A kind of motor stator core electromagnetism is from package insulation line card - Google Patents
A kind of motor stator core electromagnetism is from package insulation line card Download PDFInfo
- Publication number
- CN209389886U CN209389886U CN201822095151.6U CN201822095151U CN209389886U CN 209389886 U CN209389886 U CN 209389886U CN 201822095151 U CN201822095151 U CN 201822095151U CN 209389886 U CN209389886 U CN 209389886U
- Authority
- CN
- China
- Prior art keywords
- plate
- side plate
- stator core
- line card
- link block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 32
- 230000007306 turnover Effects 0.000 claims abstract description 22
- 238000009434 installation Methods 0.000 abstract description 3
- 238000004804 winding Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
Landscapes
- Insulation, Fastening Of Motor, Generator Windings (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
A kind of motor stator core electromagnetism is from package insulation line card, the stator core includes the outer link block of integrally connected, coiling block and interior link block, outer link block, coiling block and interior link block form I-shaped structure, the insulation line card includes placement plate, placement plate is connected with the first side plate and the second side plate, first side plate and the setting of the second side plate interval, one end for being located remote from plate of first side plate opens up jagged, one end for being located remote from plate of second side plate is connected with turnover board, turnover board is turned down and is inserted into notch during being wound into electromagnetic wire on the coiling block, turnover board, second side plate, coiling block and electromagnetic wire are insulated the side that placement plate and the first side plate are enclosed in coiling block.The utility model provides a kind of motor stator core electromagnetism from package insulation line card, and structure is simple, easy to use, the demand of the line card that can insulate automation installation.
Description
Technical field
The utility model relates to motor processing equipment field, specifically a kind of motor stator core electromagnetism is exhausted from wrapping up
Edge line card.
Background technique
A centralized winding electric machine of brushless motor stator component, it be by 12-48 block (or more) silicon steel sheet stack
Piece laminates molding iron core, is spliced into the stator module of round composition.Insulation processing is carried out on each core, then carries out coiling
Electromagnetic wire forms single stator core block.Then the electromagnetic wire of each iron core block is used into martingale in parallel, concatenated,
Make 12-48 block (or more) iron core block composition stator module formed multipolar dynamo, such as 8 poles, 10 poles, 12 pole ..., 48 pole (or
More) motor.In the Technology for Modern Equipment such as present smart machine, electric car, high-speed rail, multipolar dynamo is widely used, constantly
Expand development.The automatization level of multipolar dynamo core insulation, coiling requirement is continuously improved.The promotion day crescent of production efficiency
It is different.
Existing stator core insulation mostly uses slotting paper and line card to press from both sides the mode of insulating paper, and mostly manually slotting paper is completed, production
Low efficiency, insulation consistency is bad, and influence product quality one is straightforward, more iron cores splicing of multipolar dynamo, once there is an iron
Core insulation goes wrong, and causes high-voltage breakdown, will cause scrapping for entire motor.
It is to improve the important thinking of insulation line card installation effectiveness, but existing insulation line card is mostly using automation equipment
The shortcomings that in the presence of clamping difficulty, location difficulty, it is difficult to be directly applied in automation equipment.
Utility model content
In order to solve deficiency in the prior art, the utility model provides a kind of motor stator core electromagnetism from wrapping up insulation
Line card, structure is simple, easy to use, the demand of the line card that can insulate automation installation.
To achieve the goals above, the utility model use the specific scheme is that a kind of motor stator core electromagnetism from wrapping
Insulation line card is wrapped up in, the stator core includes the outer link block, coiling block and interior link block of integrally connected, outer link block, coiling
Block and interior link block form I-shaped structure, and the insulation line card includes placement plate, placement plate be connected with the first side plate with
Second side plate, the first side plate and the second side plate interval setting, one end for being located remote from plate of the first side plate open up it is jagged, second
One end for being located remote from plate of side plate is connected with turnover board, turns over during being wound into electromagnetic wire on the coiling block
Folded plate is turned down and is inserted into notch, and the side that turnover board, the second side plate, placement plate and the first side plate are enclosed in coiling block will be around
Line block and electromagnetic wire insulate.
The placement plate is connected with the first support plate and the second support plate, the first support plate and the second support plate with
Placement plate is mutually perpendicular to, and the first support plate is used to support the interior link block, and the second support plate is used to support the outer link block,
There are gap between first support plate and the second support plate, the electromagnetic wire is passed through from gap.
First side plate is connected with the first wing plate and the second wing plate, the first wing plate and the interior link block and described
First support plate fits, and the second wing plate fits with the outer link block and second support plate, and the electromagnetic wire is from
It is passed through between one wing plate and the second wing plate.
First wing plate and second wing plate are concordant with the open end of the notch.
Second side plate is connected with third wing plate and the 4th wing plate, third wing plate and the outer link block and described
Second support plate fits, and the 4th wing plate fits with the interior link block and first support plate, and the electromagnetic wire is from
It is passed through between three wing plates and the 4th wing plate.
The third wing plate and the 4th wing plate are above the turnover board after fold.
The junction of the turnover board and second side plate is provided with folding line.
The utility model has the advantages that the utility model structure is simple, and closed process is automatic complete during winding electromagnetic wire
At, without carrying out manually, thus it is very easy to use.In addition, the utility model can satisfy insulation line card automation peace
The demand of dress.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of stator core;
Fig. 2 is the overall structure diagram of the utility model;
Fig. 3 is the assembly method schematic diagram of the utility model and stator core.
Appended drawing reference: 1- slot, the outer link block of 2-, 3- plug, 4- coiling block, link block in 5-, the first support plate of 6-, 7-
Second support plate, 8- placement plate, the first wing plate of 9-, the first side plate of 10-, 11- notch, the second wing plate of 12-, 13- turnover board, 14-
Third wing plate, the 4th wing plate of 15-, 16- folding line.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Referring to Fig. 1, Fig. 1 is the structural schematic diagram of stator core, Fig. 2 is the overall structure diagram of the utility model,
Fig. 3 is the assembly method schematic diagram of the utility model and stator core.
In the present embodiment, stator core includes the outer link block 2, coiling block 4 and interior link block 5 of integrally connected, outer company
It connects block 2, coiling block 4 and interior link block 5 and forms I-shaped structure.One end of outer link block 2 offers slot 1, outer link block 2
Other end one chain is connected to plug 3, is got up between two outer link blocks 2 by the mating connection of slot 1 and plug 3.Coiling
Block 4 is primarily referred to as insulating between coiling block 4 and electromagnetic wire for winding electromagnetic wire, insulation.
A kind of motor stator core electromagnetism is connected with first from package insulation line card, including placement plate 8, placement plate 8
Side plate 10 and the second side plate 17, the first side plate 10 and the setting of the second side plate 17 interval, be located remote from plate 8 one of the first side plate 10
End opens up jagged 11, and one end for being located remote from plate 8 of the second side plate 17 is connected with turnover board 13, winds by electromagnetic wire
Turnover board 13 is turned down and is inserted into notch 11, turnover board 13, the second side plate 17,8 and of placement plate during on to coiling block 4
Coiling block 4 and electromagnetic wire are insulated the side that first side plate 10 is enclosed in coiling block 4.
Before winding electromagnetic wire, first stator core and insulation line card are connected, concrete mode is by stator core
Be put into insulation line card, wherein coiling block 4 is placed in placement plate 8, the first side plate 10 and the second side plate 17 be fitted in respectively around
The both ends of line block 4.Then, stator core is fixed on coil winding machine and winds electromagnetic wire, electromagnetic wire is according to placement plate 8, second side
The direction winding of plate 17, turnover board 13, the first side plate 10, during the winding process, electromagnetic wire bends turnover board 13, and pushes
Turnover board 13 is inserted into notch 11, so that turnover board 13, the second side plate 17, placement plate 8 and the first side plate 10 be made to form one
Coiling block 4 is enclosed by lasso, and electromagnetic wire is wrapped on the outside of lasso, realizes the insulation of coiling block 4 and electromagnetic wire.
The utility model structure is simple, and closed process is automatically performed during winding electromagnetic wire, is not necessarily to hand
It is dynamic to carry out therefore very easy to use.In addition, stator core is put into the process in insulation line card also very simply,
It can be realized using some automation equipments, can further solve brushless motor splicing stator production automated production difficulty
Problem simplifies production technology, improves production efficiency.
Further, placement plate 8 is connected with the first support plate 6 and the second support plate 7, the first support plate 6 and second
Support plate 7 is mutually perpendicular to placement plate 8, and the first support plate 6 is used to support interior link block 5, and the second support plate 7 is used to support outer
Link block 2, there are gap between the first support plate 6 and the second support plate 7, electromagnetic wire is passed through from gap.First support plate, 6 He
Second support plate, 7 one side can be supported placement plate 8, and still further aspect can also limit electromagnetic wire, it is ensured that
Insulation effect.
Further, the first side plate 10 is connected with the first wing plate 9 and the second wing plate 12, the first wing plate 9 and interior connection
Block 5 and the first support plate 6 fit, and the second wing plate 12 fits with outer link block 2 and the second support plate 7, and electromagnetic wire is from first
It is passed through between wing plate 9 and the second wing plate 12.First wing plate 9 and the second wing plate 12 are concordant with the open end of notch 11.
Further, the second side plate 17 is connected with third wing plate 14 and the 4th wing plate 15, third wing plate 14 and outer company
It connects block 2 and the second support plate 7 fits, the 4th wing plate 15 fits with interior link block 5 and the first support plate 6, and electromagnetic wire is from
It is passed through between three wing plates 14 and the 4th wing plate 15.
First wing plate 9, the second wing plate 12, third general 14 and the 4th general 15 are mainly used for electromagnetic wire and outer link block
2 and interior link block 5 keep apart, it is ensured that it is completely insulated between electromagnetic wire and coiling block 4.
Further, third wing plate 14 and the 4th wing plate 15 are above the turnover board 13 after fold, to twine in electromagnetic wire
Electromagnetic wire is limited after.
Further, the junction of turnover board 13 and the second side plate 17 is provided with folding line 16, and folding line 16 can use impression
Machine presses in advance, is conducive to turnover board 13 and smoothly turns down.
In the present embodiment, insulation line card passes through mold injection molding using PA66 nylon material, other in the utility model
Embodiment in, can also be using other isolation materials, such as hardboard etc..
The foregoing description of the disclosed embodiments can be realized professional and technical personnel in the field or using originally practical new
Type.Various modifications to these embodiments will be readily apparent to those skilled in the art, and determine herein
The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause
This, the present invention will not be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The widest scope consistent with features of novelty.
Claims (7)
1. a kind of motor stator core electromagnetism is from package insulation line card, the stator core includes the outer link block of integrally connected
(2), coiling block (4) and interior link block (5), outer link block (2), coiling block (4) and interior link block (5) form I-shaped structure,
It is characterized by: the insulation line card includes placement plate (8), placement plate (8) is connected with the first side plate (10) and second side
Plate (17), the first side plate (10) and the setting of the second side plate (17) interval, one end for being located remote from plate (8) of the first side plate (10) is opened
Equipped with notch (11), one end for being located remote from plate (8) of the second side plate (17) is connected with turnover board (13), by electromagnetic wire
Turnover board (13) is turned down and is inserted into notch (11), turnover board (13), second during being wound on the coiling block (4)
The side that side plate (17), placement plate (8) and the first side plate (10) are enclosed in coiling block (4) is insulated by coiling block (4) and electromagnetic wire.
2. a kind of motor stator core electromagnetism as described in claim 1 wraps up insulation line card certainly, it is characterised in that: the placement
Plate (8) is connected with the first support plate (6) and the second support plate (7), the first support plate (6) and the second support plate (7) with
Placement plate (8) is mutually perpendicular to, and the first support plate (6) is used to support the interior link block (5), and the second support plate (7) is used to support
The outer link block (2), there are gap between the first support plate (6) and the second support plate (7), the electromagnetic wire is worn from gap
It crosses.
3. a kind of motor stator core electromagnetism as claimed in claim 2 wraps up insulation line card certainly, it is characterised in that: described first
Side plate (10) is connected with the first wing plate (9) and the second wing plate (12), the first wing plate (9) and the interior link block (5) and institute
The first support plate (6) to be stated to fit, the second wing plate (12) fits with the outer link block (2) and second support plate (7),
The electromagnetic wire passes through between the first wing plate (9) and the second wing plate (12).
4. a kind of motor stator core electromagnetism as claimed in claim 3 wraps up insulation line card certainly, it is characterised in that: described first
Wing plate (9) and second wing plate (12) are concordant with the open end of the notch (11).
5. a kind of motor stator core electromagnetism as claimed in claim 2 wraps up insulation line card certainly, it is characterised in that: described second
Side plate (17) is connected with third wing plate (14) and the 4th wing plate (15), third wing plate (14) and the outer link block (2) and
Second support plate (7) fits, and the 4th wing plate (15) is affixed with the interior link block (5) and first support plate (6)
It closes, the electromagnetic wire passes through between third wing plate (14) and the 4th wing plate (15).
6. a kind of motor stator core electromagnetism as claimed in claim 5 wraps up insulation line card certainly, it is characterised in that: the third
Wing plate (14) and the 4th wing plate (15) are above the turnover board (13) after fold.
7. a kind of motor stator core electromagnetism as described in claim 1 wraps up insulation line card certainly, it is characterised in that: the fold
The junction of plate (13) and second side plate (17) is provided with folding line (16).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822095151.6U CN209389886U (en) | 2018-12-13 | 2018-12-13 | A kind of motor stator core electromagnetism is from package insulation line card |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822095151.6U CN209389886U (en) | 2018-12-13 | 2018-12-13 | A kind of motor stator core electromagnetism is from package insulation line card |
Publications (1)
Publication Number | Publication Date |
---|---|
CN209389886U true CN209389886U (en) | 2019-09-13 |
Family
ID=67871732
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201822095151.6U Expired - Fee Related CN209389886U (en) | 2018-12-13 | 2018-12-13 | A kind of motor stator core electromagnetism is from package insulation line card |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN209389886U (en) |
-
2018
- 2018-12-13 CN CN201822095151.6U patent/CN209389886U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190913 |
|
CF01 | Termination of patent right due to non-payment of annual fee |