CN209367067U - A kind of energy-saving type high-temperature conveyer belt - Google Patents
A kind of energy-saving type high-temperature conveyer belt Download PDFInfo
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- CN209367067U CN209367067U CN201822279304.2U CN201822279304U CN209367067U CN 209367067 U CN209367067 U CN 209367067U CN 201822279304 U CN201822279304 U CN 201822279304U CN 209367067 U CN209367067 U CN 209367067U
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Abstract
The utility model discloses a kind of energy-saving type high-temperature conveyer belt and its production methods, wherein, energy-saving type high-temperature conveyer belt includes conveying band body, the conveying band body is from top to bottom disposed with back adhesive tape, sandwich layer adhesive tape, masking tape, the lower end surface of back adhesive tape is connect by the first adhesive layer with the upper surface of sandwich layer adhesive tape, the lower end surface of sandwich layer adhesive tape is connected by the upper surface of the second adhesive layer and masking tape, multiple longitudinal belt carcass identical with conveyer belt body length extending direction and the lateral belt carcass vertical with longitudinal belt carcass are provided in the sandwich layer adhesive tape, the oblique sidewall upper horizontal extension of the back adhesive tape two sides has band edge, the band edge of back adhesive tape and oblique side wall use the First Transition fillet of concave shaped.The utility model is conducive to improve tensile strength, the tensile modulus of conveyer belt, has and keeps lesser elongation percentage, and long service life has high temperature resistance, flame retardant property and preferable Corrosion Protection.
Description
Technical field
The utility model relates to conveyer belt technical field, specially a kind of energy-saving type high-temperature conveyer belt and its side of manufacturing
Method.
Background technique
Conveyer belt, English name conveying belt, also known as conveyer belt are for playing carrying and transport in belt conveyor
The compound product of the rubber and fiber, metal composite goods or plastics and fabric of material effect.Conveyer belt is widely used in
Conveying distance is shorter in the industries such as cement, coking, metallurgy, chemical industry, steel, the lesser occasion of conveying capacity.
The used conveyer belt in steel mill, cement plant or coke-oven plant, since it often works in an environment of high temperature,
Therefore conveyer belt must have characteristic resistant to high temperature.Existing conveyer belt mainly due to used rubber material non-refractory,
The service life of conveyer belt is caused to substantially reduce in the high temperature environment.
Utility model content
The purpose of this utility model is to provide a kind of energy-saving type high-temperature conveyer belt and its production methods, on solving
State the problem of proposing in background technique.
To achieve the above object, the utility model provides the following technical solutions:
A kind of energy-saving type high-temperature conveyer belt, including conveying band body, the conveying band body are from top to bottom disposed with
The lower end surface of back adhesive tape, sandwich layer adhesive tape, masking tape, back adhesive tape is connect by the first adhesive layer with the upper surface of sandwich layer adhesive tape,
The lower end surface of sandwich layer adhesive tape is connected by the upper surface of the second adhesive layer and masking tape, is provided in the sandwich layer adhesive tape multiple
Longitudinal direction belt carcass identical with conveyer belt body length extending direction and the lateral belt carcass vertical with longitudinal belt carcass, the back adhesive tape
The oblique sidewall upper horizontal extension of two sides has band edge, and the band edge of back adhesive tape and oblique side wall use the First Transition fillet of concave shaped,
The oblique side wall and bottom wall of the masking tape two sides use the second knuckle of spirogyrate, and the conveyer belt body outer surface is set
It is equipped with polyester capillaries cloth, polyester capillaries cloth is connected with the outer wall of back adhesive tape, sandwich layer adhesive tape and masking tape respectively by third adhesive layer
It connects.
As further program of the utility model, the masking tape includes the raw material of following parts by weight: neoprene
65~72 parts, 35~45 parts of ethylene propylene diene rubber, 30~35 parts of reclaimed rubber, 2~5 parts of fire retardant, 1~3 part of activator, anti-aging agent
2~4 parts, 40~43 parts of carbon black, 8~10 parts of vulcanizing agent, 5~7 parts of plasticizer, 2~5 parts of coupling agent, 3~5 parts of zirconium oxide；
The sandwich layer adhesive tape includes the raw material of following parts by weight: 50~65 parts of neoprene, is lived at 40~45 parts of butadiene-styrene rubber
2~4 parts of agent, 1~3 part of anti-aging agent, 30~40 parts of carbon black, 6~9 parts of vulcanizing agent, 1~3 part of coupling agent, 2~4 parts of zirconium oxide,
11~15 parts of carbosphere；
The back adhesive tape includes the raw material of following parts by weight: 70~80 parts of neoprene, 35~45 parts of butadiene-styrene rubber, activation
1~3 part of agent, 2~4 parts of anti-aging agent, 31~35 parts of carbon black, 5~7 parts of vulcanizing agent, 3~5 parts of plasticizer, 1~3 part of zirconium oxide, carbon
15~19 parts of microballoon.
As further program of the utility model, the angle between the two sides side wall of the conveying band body is 28~
35°。
As further program of the utility model, the radius of the First Transition fillet is 1/2~2/ with hem width degree
3, the radius of second knuckle is the 1/4~1/3 of masking tape bottom wall width.
As further program of the utility model, the masking tape includes the raw material of following parts by weight: neoprene
65 parts, 35 parts of ethylene propylene diene rubber, 30 parts of reclaimed rubber, 2 parts of fire retardant, 1 part of activator, 2 parts of anti-aging agent, 40 parts of carbon black, vulcanization
8 parts of agent, 5 parts of plasticizer, 2 parts of coupling agent, 3 parts of zirconium oxide；
The sandwich layer adhesive tape includes the raw material of following parts by weight: 50 parts of neoprene, 40 parts of butadiene-styrene rubber, 2 parts of activator,
1 part of anti-aging agent, 30 parts of carbon black, 6 parts of vulcanizing agent, 1 part of coupling agent, 2 parts of zirconium oxide, 11 parts of carbosphere；
The back adhesive tape includes the raw material of following parts by weight: 70 parts of neoprene, 1 part of activator, is prevented 35 parts of butadiene-styrene rubber
2 parts of old agent, 31 parts of carbon black, 5 parts of vulcanizing agent, 3 parts of plasticizer, 1 part of zirconium oxide, 15 parts of carbosphere.
As further program of the utility model, the masking tape includes the raw material of following parts by weight: neoprene
72 parts, 45 parts of ethylene propylene diene rubber, 35 parts of reclaimed rubber, 5 parts of fire retardant, 3 parts of activator, 4 parts of anti-aging agent, 43 parts of carbon black, vulcanization
10 parts of agent, 7 parts of plasticizer, 5 parts of coupling agent, 5 parts of zirconium oxide；
The sandwich layer adhesive tape includes the raw material of following parts by weight: 65 parts of neoprene, 45 parts of butadiene-styrene rubber, 4 parts of activator,
3 parts of anti-aging agent, 40 parts of carbon black, 9 parts of vulcanizing agent, 3 parts of coupling agent, 4 parts of zirconium oxide, 15 parts of carbosphere；
The back adhesive tape includes the raw material of following parts by weight: 80 parts of neoprene, 3 parts of activator, is prevented 45 parts of butadiene-styrene rubber
4 parts of old agent, 35 parts of carbon black, 7 parts of vulcanizing agent, 5 parts of plasticizer, 3 parts of zirconium oxide, 19 parts of carbosphere.
As further program of the utility model, the masking tape includes the raw material of following parts by weight: neoprene
68 parts, 41 parts of ethylene propylene diene rubber, 33 parts of reclaimed rubber, 3 parts of fire retardant, 2 parts of activator, 3 parts of anti-aging agent, 42 parts of carbon black, vulcanization
9 parts of agent, 6 parts of plasticizer, 4 parts of coupling agent, 4 parts of zirconium oxide；
The sandwich layer adhesive tape includes the raw material of following parts by weight: 58 parts of neoprene, 43 parts of butadiene-styrene rubber, 3 parts of activator,
2 parts of anti-aging agent, 37 parts of carbon black, 8 parts of vulcanizing agent, 2 parts of coupling agent, 3 parts of zirconium oxide, 13 parts of carbosphere；
The back adhesive tape includes the raw material of following parts by weight: 75 parts of neoprene, 2 parts of activator, is prevented 39 parts of butadiene-styrene rubber
3 parts of old agent, 33 parts of carbon black, 6 parts of vulcanizing agent, 4 parts of plasticizer, 2 parts of zirconium oxide, 17 parts of carbosphere.
A kind of production method of any of the above-described energy-saving type high-temperature conveyer belt, specifically comprises the following steps:
S1, mixed refining is carried out by the raw material of component and its weight, is prepared respectively in corresponding mold
Corresponding masking tape and back adhesive tape, it is spare；
S2, mixed refining is carried out to the raw material of sandwich layer adhesive tape by component and its weight, it is pre- in corresponding mold
First place longitudinal belt carcass and lateral belt carcass, then the sizing material being kneaded injected in corresponding mold, be made with longitudinal belt carcass and
The sandwich layer adhesive tape of lateral belt carcass, it is spare；
S3, polyester capillaries cloth is impregnated, soaks cloth, fabric dividing processing, it is spare；
S4, masking tape, sandwich layer adhesive tape and back adhesive tape are successively bonded together, forms conveyer belt crude product；
S5, conveyer belt crude product and polyester capillaries cloth are carried out to bonding infantees processing, then, is placed in vulcanizer and is vulcanized
Processing, up to conveyer belt product after the completion of processing.
As further program of the utility model, the longitudinal direction belt carcass and lateral belt carcass are by glass and the compound volume of aramid fiber
It knits.
Compared with prior art, the utility model has the beneficial effects that being provided in the utility model center core layer adhesive tape more
A longitudinal belt carcass identical with conveyer belt body length extending direction and the lateral belt carcass vertical with longitudinal belt carcass, are conducive to mention
The tensile strength of high conveyer belt, tensile modulus, so that conveyer belt keeps good troughability, longitudinal belt carcass and lateral belt carcass are matched
Conjunction can absorb the impact that conveyer belt is subject to, and keep lesser elongation percentage；The setting of First Transition fillet and the second knuckle
So that the Stress distribution inside conveyer belt is balanced, it is strong to improve tolerance and fracture of the conveyer belt under dynamic Study of Cyclic Loading
Degree, improves the service life of conveyer belt；The raw material that masking tape, sandwich layer adhesive tape and back adhesive tape use is reasonable, has high temperature resistant
Performance, flame retardant property and preferable Corrosion Protection.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of energy-saving type high-temperature conveyer belt.
In figure: 1- back adhesive tape, the first adhesive layer of 2-, 3- sandwich layer adhesive tape, the longitudinal direction 31- belt carcass, 32- transverse direction belt carcass, 4- second
Adhesive layer, 5- masking tape, the second knuckle of 6-, 7- split side wall, 8- First Transition fillet, 9- third adhesive layer, 10- are poly-
Ester silk cloth, 11- band edge.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment 1:
Referring to Fig. 1, a kind of energy-saving type high-temperature conveyer belt, including conveying band body, the conveying band body is from top to bottom
It is disposed with back adhesive tape 1, sandwich layer adhesive tape 3, masking tape 5, the lower end surface of back adhesive tape 1 passes through the first adhesive layer 2 and sandwich layer glue
Upper surface with 3 connects, and the lower end surface of sandwich layer adhesive tape 3 is connect by the second adhesive layer 4 with the upper surface of masking tape 5, described
Be provided in sandwich layer adhesive tape 3 multiple longitudinal belt carcass 31 identical with conveyer belt body length extending direction and with longitudinal belt carcass 31
Vertical lateral belt carcass 32, the oblique sidewall upper horizontal extension of 1 two sides of back adhesive tape have band edge 11, the band edge 11 of back adhesive tape 1
The First Transition fillet 8 of concave shaped is used with oblique side wall, the oblique side wall and bottom wall of 5 two sides of masking tape are using spirogyrate
Second knuckle 6, the conveyer belt body outer surface are provided with polyester capillaries cloth 10, and polyester capillaries cloth 10 passes through third adhesive layer 9
It is connect respectively with the outer wall of back adhesive tape 1, sandwich layer adhesive tape 3 and masking tape 5.Back adhesive tape 1, sandwich layer adhesive tape 3 and masking tape 5
Oblique side wall be spliced to form conveying band body split side wall 7.
Multiple longitudinal tape identical with conveyer belt body length extending direction are provided in the utility model center core layer adhesive tape 3
Core 31 and the lateral belt carcass 32 vertical with longitudinal belt carcass 31 are conducive to the tensile strength, the tensile modulus that improve conveyer belt, so that
Conveyer belt keeps good troughability, and longitudinal belt carcass 31 and the lateral cooperation of belt carcass 32 can absorb the impact that conveyer belt is subject to,
Keep lesser elongation percentage.
The oblique sidewall upper horizontal extension of 1 two sides of back adhesive tape has a band edge 11, in the band edge 11 and oblique side wall of back adhesive tape 1 use
The First Transition fillet 8 of spill, the oblique side wall and bottom wall of 5 two sides of masking tape use the second knuckle 6 of spirogyrate, so
Structure arrangement, so that conveyer belt structure arrangement is more reasonable, in transmission process, conveyer belt can be stretched deformation, First Transition
So that the Stress distribution inside conveyer belt is balanced, raising conveyer belt is handed in dynamic for the setting of fillet 8 and the second knuckle 6
Become the tolerance and breaking strength under load, improves the service life of conveyer belt.
Wherein, the angle between the two sides side wall of the conveying band body is 28~35 °；The First Transition fillet 8
Radius is the 1/2~2/3 of 11 width of band edge, the radius of second knuckle 6 be 5 bottom wall width of masking tape 1/4~
1/3。
The masking tape includes the raw material of following parts by weight: 65 parts of neoprene, 35 parts of ethylene propylene diene rubber, reclaimed rubber
30 parts, 2 parts of fire retardant, 1 part of activator, 2 parts of anti-aging agent, 40 parts of carbon black, 8 parts of vulcanizing agent, 5 parts of plasticizer, 2 parts of coupling agent, oxygen
Change 3 parts of zirconium；
Masking tape made of above-mentioned material can absorb the impact force generated in transmission process well, have high temperature resistant
Performance, it is more preferable to the protecting effect of sandwich layer adhesive tape.
The sandwich layer adhesive tape includes the raw material of following parts by weight: 50 parts of neoprene, 40 parts of butadiene-styrene rubber, 2 parts of activator,
1 part of anti-aging agent, 30 parts of carbon black, 6 parts of vulcanizing agent, 1 part of coupling agent, 2 parts of zirconium oxide, 11 parts of carbosphere；
The back adhesive tape includes the raw material of following parts by weight: 70 parts of neoprene, 1 part of activator, is prevented 35 parts of butadiene-styrene rubber
2 parts of old agent, 31 parts of carbon black, 5 parts of vulcanizing agent, 3 parts of plasticizer, 1 part of zirconium oxide, 15 parts of carbosphere.
Embodiment 2:
The difference from embodiment 1 is that the masking tape includes the raw material of following parts by weight: 72 parts of neoprene, three
45 parts of first EP rubbers, 35 parts of reclaimed rubber, 5 parts of fire retardant, 3 parts of activator, 4 parts of anti-aging agent, 43 parts of carbon black, 10 parts of vulcanizing agent,
7 parts of plasticizer, 5 parts of coupling agent, 5 parts of zirconium oxide；
The sandwich layer adhesive tape includes the raw material of following parts by weight: 65 parts of neoprene, 45 parts of butadiene-styrene rubber, 4 parts of activator,
3 parts of anti-aging agent, 40 parts of carbon black, 9 parts of vulcanizing agent, 3 parts of coupling agent, 4 parts of zirconium oxide, 15 parts of carbosphere；
The back adhesive tape includes the raw material of following parts by weight: 80 parts of neoprene, 3 parts of activator, is prevented 45 parts of butadiene-styrene rubber
4 parts of old agent, 35 parts of carbon black, 7 parts of vulcanizing agent, 5 parts of plasticizer, 3 parts of zirconium oxide, 19 parts of carbosphere.
Embodiment 3:
The difference from embodiment 1 is that the masking tape includes the raw material of following parts by weight: 68 parts of neoprene, three
41 parts of first EP rubbers, 3 parts of fire retardant, 2 parts of activator, 3 parts of anti-aging agent, 42 parts of carbon black, 9 parts of vulcanizing agent, increases 33 parts of reclaimed rubber
Mould 6 parts of agent, 4 parts of coupling agent, 4 parts of zirconium oxide；
The sandwich layer adhesive tape includes the raw material of following parts by weight: 58 parts of neoprene, 43 parts of butadiene-styrene rubber, 3 parts of activator,
2 parts of anti-aging agent, 37 parts of carbon black, 8 parts of vulcanizing agent, 2 parts of coupling agent, 3 parts of zirconium oxide, 13 parts of carbosphere；
The back adhesive tape includes the raw material of following parts by weight: 75 parts of neoprene, 2 parts of activator, is prevented 39 parts of butadiene-styrene rubber
3 parts of old agent, 33 parts of carbon black, 6 parts of vulcanizing agent, 4 parts of plasticizer, 2 parts of zirconium oxide, 17 parts of carbosphere.
A kind of production method of energy-saving type high-temperature conveyer belt, specifically comprises the following steps:
S1, mixed refining is carried out by the raw material of component and its weight, is prepared respectively in corresponding mold
Corresponding masking tape and back adhesive tape, it is spare；
S2, mixed refining is carried out to the raw material of sandwich layer adhesive tape by component and its weight, it is pre- in corresponding mold
First place longitudinal belt carcass and lateral belt carcass, then the sizing material being kneaded injected in corresponding mold, be made with longitudinal belt carcass and
The sandwich layer adhesive tape of lateral belt carcass, it is spare；
S3, polyester capillaries cloth is impregnated, soaks cloth, fabric dividing processing, it is spare；
S4, masking tape, sandwich layer adhesive tape and back adhesive tape are successively bonded together, forms conveyer belt crude product；
S5, conveyer belt crude product and polyester capillaries cloth are carried out to bonding infantees processing, then, is placed in vulcanizer and is vulcanized
Processing, up to conveyer belt product after the completion of processing.
Wherein, longitudinal belt carcass and lateral belt carcass are formed by glass and aramid fiber are composite braided.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (3)
1. a kind of energy-saving type high-temperature conveyer belt, including conveying band body, it is characterised in that: the conveying band body from top to bottom according to
Secondary to be provided with back adhesive tape (1), sandwich layer adhesive tape (3), masking tape (5), the lower end surface of back adhesive tape (1) passes through the first adhesive layer (2)
It is connect with the upper surface of sandwich layer adhesive tape (3), the lower end surface of sandwich layer adhesive tape (3) passes through the second adhesive layer (4) and masking tape (5)
Upper surface connection, the sandwich layer adhesive tape (3) is interior to be provided with multiple longitudinal belt carcass identical with conveyer belt body length extending direction
(31) and the lateral belt carcass (32) vertical with longitudinal belt carcass (31), the oblique sidewall upper level of back adhesive tape (1) two sides are prolonged
Stretching has band edge (11), and the band edge (11) and oblique side wall of back adhesive tape (1) use the First Transition fillet (8) of concave shaped, the covering
The oblique side wall and bottom wall of adhesive tape (5) two sides use the second knuckle (6) of spirogyrate, the conveyer belt body outer surface setting
Have polyester capillaries cloth (10), polyester capillaries cloth (10) by third adhesive layer (9) respectively with back adhesive tape (1), sandwich layer adhesive tape (3) and cover
The outer wall of lid adhesive tape (5) connects.
2. energy-saving type high-temperature conveyer belt according to claim 1, it is characterised in that: the two sides side wall of the conveying band body
Between angle be 28~35 °.
3. energy-saving type high-temperature conveyer belt according to claim 1, it is characterised in that: the half of the First Transition fillet (8)
Diameter is the 1/2~2/3 of band edge (11) width, and the radius of second knuckle (6) is the 1/ of masking tape (5) bottom wall width
4~1/3.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822279304.2U CN209367067U (en) | 2018-12-30 | 2018-12-30 | A kind of energy-saving type high-temperature conveyer belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822279304.2U CN209367067U (en) | 2018-12-30 | 2018-12-30 | A kind of energy-saving type high-temperature conveyer belt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209367067U true CN209367067U (en) | 2019-09-10 |
Family
ID=67828973
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822279304.2U Active CN209367067U (en) | 2018-12-30 | 2018-12-30 | A kind of energy-saving type high-temperature conveyer belt |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209367067U (en) |
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2018
- 2018-12-30 CN CN201822279304.2U patent/CN209367067U/en active Active
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