CN209349211U - A kind of tubular element cleaning inside device - Google Patents
A kind of tubular element cleaning inside device Download PDFInfo
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- CN209349211U CN209349211U CN201821981671.0U CN201821981671U CN209349211U CN 209349211 U CN209349211 U CN 209349211U CN 201821981671 U CN201821981671 U CN 201821981671U CN 209349211 U CN209349211 U CN 209349211U
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- tubular element
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- cleaning inside
- fixed structure
- inside device
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Abstract
The utility model discloses a kind of tubular element cleaning inside devices, comprising: caisson pressure regulator, ion generator, is fixed the fixed structure of tubular element, and is fixed on fixed structure, for the vibrational structure vibrated.By using the tubular element cleaning inside device of the utility model, the waste material inside the tubular element of such as inlet manifold can effectively be cleared up, the cleannes inside tubular element can be effectively improved, and are easy to be optimized to standard device according to actually required adjustment dependency structure and parameter.
Description
Technical field
The utility model relates to device cleaning applications, are more particularly to a kind of for improving tubular element cleaning inside degree
Device.
Background technique
On traditional internal combustion engine, air throttle is between cylinder head air intake duct being attached by inlet manifold.Into
The effect of tracheae is that air, fuel mixture are assigned to each cylinder air intake duct.It is to influence engine power performance and economy
Key factor.
All the time, inlet manifold be all using alloy product, but plastic air intake manifold it is low with its light weight and cost,
The features such as performance is good instead of aluminum alloy air inlet manifold, becomes the first choice of new engine rapidly.
What plastic air intake manifold was largely selected is reinforced nylon material, is generally configured to three pieces or more phase
To simple assemblies, each component first passes through injection molding, then together by Vibration welding, constitutes complete plastic inlet discrimination
Pipe.
In process of production, it especially during Vibration welding technological forming, is easy to exist inside inlet manifold
Glass flash and plastics bits.Glass flash and the plastics bits of inlet manifold outer surface generally can be at heat guns and air gun
Reason, but the plastics bits and flash inside inlet manifold are difficult to be cleared up.These plastics bits and flash are in engine cold test mistake
It is inhaled into cylinder in journey, engine cold test alarm can be caused, engine components can be damaged under extreme case.
Current dust removal method typically purges air inlet manifold interior with pressure-air.However, these methods exist such as
Lower problem: the plastic flash generated in vibration welding process is easy because Electrostatic Absorption is in tube wall, and it is dry that pressure-air is difficult purging
Only；Meanwhile some flashes can exist in welding gap or corner part, pressure-air are difficult to blow out.
Utility model content
For overcome the deficiencies in the prior art, the technical issues of the utility model is solved is:
A kind of cleaning device and its operating method are provided, the plastics bits that can effectively clear up inside inlet manifold and remaining overflow
Material, can effectively improve product cleannes.
In order to solve the above technical problems, a kind of technical solution used by the utility model is as follows:
A kind of tubular element cleaning inside device, comprising: for providing the caisson of gas, connection caisson is used in combination
The pressure regulator of the gas pressure provided by adjusting caisson is connected to pressure regulator and for gas to be converted to height
The ion generator for pressing ionized gas, is fastenedly connected fixation at the fixed structure for being connected to ion generator under fixed structure
Structure, and for vibrating fixed structure and wanting the vibrational structure of clean tubular element.Wherein fixed structure include connection from
Electronic generator and the air inlet for wanting clean tubular element first to be open and connection want clean tubular element second to be open
Gas outlet, high pressure ionization gas via wanted clean tubular element first opening and air inlet enter wanted clean pipe
The inside of the very best part, and wanted clean tubular element is left via the second opening of wanted clean tubular element and gas outlet
Inside.Preferably, clean tubular element is inlet manifold；More preferably, the clean tubular element to be
Plastic air intake manifold.Preferably, the first of clean tubular element to be open is the throttle valve body position of inlet manifold.It is excellent
Selection of land is to want the second of clean tubular element to be open as the cylinder holes position of inlet manifold.Preferably, fixed structure more wraps
Closure is included, connection wants clean tubular element in addition to the first opening and other openings of the second opening.More preferably, it blocks
The contact portion of connection opening is polyurethane material.
Preferably, fixed structure is detachable connection vibrational structure.By detachable fixed structure, for not
Same wants clean tubular element, can make its corresponding fixed structure.This cleaning device can be according to different products
Parameters are adjusted, such as: vibration number, time of vibration, high pressure ionization gas and the high pressure gas gassing time of vibrational structure.It can mention
High capacity utilization, is optimized to standard device.
Preferably, the air inlet of fixed structure and the first of clean tubular element is wanted to be open closely sealed connection, it is fixed
The gas outlet of structure and the second closely sealed connection of opening for wanting clean tubular element.More preferably, high pressure ionization gas
Via fixed structure air inlet and want clean tubular element first be open enter want in clean tubular element
Portion, and only via the gas outlet of fixed structure and the second opening of clean tubular element is wanted to leave wanted clean tubulose member
The inside of part.Preferably, the first contact site being open of clean tubular element is wanted in the air inlet connection of fixed structure
For rubber material, it is rubber material that the second contact site being open of clean tubular element is wanted in the gas outlet connection of fixed structure
Matter.Be arranged by seal rubber material and fixed structure with want the closely sealed connection of clean tubular element, enable to high pressure
Ionized gas can preferably purge cleaning and want clean tubular element.
Preferably, fixed structure is further included for wanted clean tubular element to be fixed on consolidating on fixed structure
Determine element, and the fixation cylinder for air-operated control fixing element.More preferably, fixing element is caisson pneumatic driving
It is dynamic.By fixing element and fixed cylinder, can compressing wanted clean tubular element, (e.g. inlet manifold is more, for example,
Plastic air intake manifold), to achieve the effect that clean tubular element is wanted in fixation.
Preferably, vibrational structure further includes under fixed structure, and the vibrational structure for being fastenedly connected fixed structure is solid
Determine mould, and under the fixed mould of vibrational structure and connect the fixation mould of vibrational structure, for vibrate fixed structure,
The fixed mould of vibrational structure and the vibrating motor for wanting clean tubular element.Preferably, vibrational structure includes two vibrations
Motor.Preferably, vibrating motor can vibrate back and forth at least two directions.Preferably, vibrating motor can be at least two
Vibrated back and forth in a mutually orthogonal direction, it is e.g. horizontal with vibrated back and forth on vertical two directions.Pass through multiple vibration electricity
The vibration of machine or the vibration of different directions, can make wanted clean tubular element building up inside waste material (e.g.
The plastics of plastic air intake manifold building up inside are considered to be worth doing and flash) it is easier to be desorbed, so as in such as purging operation
It is removed.
Preferably, the tubular element cleaning inside device of the utility model further includes: for provide gas air blower,
Connection air blower and the gas-filtering device, connection gas-filtering device and caisson for being used to filter the provided gas of air blower
And for making gas enter the device air inlet pipe of caisson.By these elements, caisson internal gas pressure can worked as
When hypodynamic, make-up gas, can not interrupt cleaning operation in time.More preferably, setting in gas-filtering device
Filter core；More preferably, gas provided by air blower first passes through filter core, then passes through device air inlet pipe.It is filled by gas filtration
It sets and the filter core in it, it is ensured that into caisson, ion generator, want gas inside clean tubular element
All be it is clean, without will cause secondary pollution, the even damage of equipment.
Preferably, the tubular element cleaning inside device of the utility model further includes: being cleaned for filtering to come from
Tubular element gas waste material collection device, and connection waste material collection device and fixed structure gas outlet, for making
Gas from wanted clean tubular element enters the device escape pipe of waste material collection device.More preferably, garbage collection
Device is garbage collection bucket.More preferably, garbage collection element is set in waste material collection device, from wanted clean tubulose
After the gas of element enters waste material collection device, pass through garbage collection element.More preferably, garbage collection element is waste material receipts
Collect bag.By waste material collection device, the waste material originally inside wanted clean tubular element can be made to be unlikely to be discharged into
The external world avoids the pollution to external environment, and is possible to that recycling and reusing can be carried out to these waste materials, reaches enhancement environmental protection
Effect.
Preferably, the tubular element cleaning inside device of the utility model further includes: being set to the outside of cleaning device
Safety door, be set to the outside of cleaning device and for operating the control module of cleaning device.More preferably, control module
For safe operation door.More preferably, cleaning device further includes the outside for being set to cleaning device, for safe operation door
Safe door cylinder, control module pass through safe operation door cylinder safe operation door.More preferably, safety door is lift safety
Door.More preferably, safe door cylinder is located at the top outer of cleaning device.Preferably, control module is both hands button.It is logical
The elements such as safety door are crossed, the internal element of operator and the cleaning device in running can be separated, ensures and operates this cleaning device
Operator's personal safety.By safe door cylinder, the functions such as safety door automatic opening, closing and emergency stop may be implemented.It is logical
Cross the both hands starter of control module, it can be ensured that while safety door opening and closing, the both hands of operator are held at control
On the both hands starter of module, within the region for the inside that safety door can not be protruded into simultaneously, so that cleaning device is operating
While middle, the personal safety of operator is not interfered with.
Preferably, the pressure of gas provided by caisson can be adjusted to 4-8 bars by pressure regulator.More preferably
It is that the pressure of gas provided by caisson can be adjusted to 5 bars by pressure regulator.
The tubular element cleaning inside device of the utility model can bring it is following the utility model has the advantages that
1. the cleaning device of the utility model is by way of high-frequency vibration combination high pressure ionization gas (ion wind), effectively
The plastics bits and remaining flash inside plastic air intake manifold are cleared up, product cleannes can be effectively improved.
2. in the cleaning device of the utility model, fixed structure be it is detachable, by detachable fixed structure,
Clean tubular element is wanted for different, its corresponding fixed structure can be made.
3. the cleaning device of the utility model can adjust parameters according to different products, such as: the vibration of vibrational structure
Number, time of vibration, high pressure ionization gas and high pressure gas gassing time；The utilization rate that cleaning device can be improved is optimized to mark
Quasi- equipment.And it is possible to pass through specific clean condition (e.g. parts cleanliness before and after productive temp, productivity effect, dedusting
Comparison) the optimal vibration purging dust collecting process of selection.
4. in the cleaning device of the utility model, vibrational structure can be vibrated with horizontal and vertical two directions, and two
The oscillation intensity of direction of vibration is adjustable, guarantees that equipment can sufficiently achieve vibrating dust removing effect.
5. the cleaning device of the utility model can be directed to its design automation, modular operating method, without
By the operation of manpower, the space of faulty operation is reduced, and each step can be cooperated to optimal state, so that often
Once all reach cleaning effect excellent enough.
6. the cleaning device of the utility model by safety door and both hands starter, starts for example, by both hands until pacifying
Air cock can unclamp start button in place, guarantee that operator in operation can not reach hand inside cleaning device, guarantee cleaning
The safety of device and personnel, no security risk.
Detailed description of the invention
Fig. 1 is a kind of front view of tubular element cleaning inside device of the utility model.
Fig. 2 is a kind of rearview of tubular element cleaning inside device of the utility model.
Fig. 3 is the structural schematic diagram of pressure regulator in a kind of tubular element cleaning inside device of the utility model.
Fig. 4 is a kind of structural schematic diagram of tubular element cleaning inside device intermediate ion generator of the utility model.
Fig. 5 is the structural schematic diagram of fixed structure in a kind of tubular element cleaning inside device of the utility model.
Fig. 6 is the structural schematic diagram of vibrational structure in a kind of tubular element cleaning inside device of the utility model.
Fig. 7 is the structural schematic diagram of waste material collection device in a kind of tubular element cleaning inside device of the utility model.
Fig. 8 is a kind of step flow chart of the concrete operation method of tubular element cleaning inside device of the utility model.
Wherein, the reference numerals are as follows by Fig. 1-8:
100: cleaning device 1000: the main part of cleaning device 100
101: safety door 102: safe door cylinder
103: control module 110: air blower
120: gas-filtering device 130: device passes in and out tracheae
131: device air inlet pipe 132: device escape pipe
140: caisson 141: oil water separator
150: pressure regulator 151: pressure regulator air inlet
152: pressure regulator gas outlet 153: gas pressure regulating element
154: pressure regulator shows table 155: water-oil separating bottle
160: ion generator 161: ion generator air inlet
162: ion generator gas outlet 163: ion generator power supply
170: fixed structure 171: fixed structure air inlet
1710: fixed structure air inlet mouth contact position 172: fixed structure gas outlet
173: fixed cylinder 174: fixing element
175: fixed bolt hole 180: vibrational structure
181: the fixed mould 182 of vibrational structure: vibrating motor
190: waste material collection device 191: waste material collection device air inlet
192: waste material collection device main body 193: waste material collection device upper cover
200: mode of operation
210,220,230,240,250,260,270,280,290: step
Specific embodiment
To illustrate the utility model further in order to reach the technological means and function that predetermined purpose of utility model is taken
Effect, below in conjunction with attached drawing and preferred embodiment, to according to specific embodiment of the present utility model, structure, feature and its effect,
Detailed description are as follows:
Embodiment 1
Fig. 1-2 is please referred to, is a kind of structural schematic diagram of tubular element cleaning inside device 100 of the utility model；Its
Middle Fig. 1 is the front view of cleaning device 100, and Fig. 2 is the rearview of cleaning device 100.Cleaning device 100 may include air blower
110, gas-filtering device 120, device disengaging tracheae 130 (including device air inlet pipe 131 and device escape pipe 132), gas storage dress
Set 140, oil water separator 141, pressure regulator 150, ion generator 160, fixed structure 170, vibrational structure 180, waste material
Collection device 190.In addition, cleaning device 100 may also include the members such as safety door 101, safe door cylinder 102, control module 103
Part.
The gas outlet of air blower 110 can be connected to gas-filtering device 120 by modes such as hoses.Device passes in and out tracheae 130
It can be fixed on the shank 1000 of cleaning device 100, the inside and outside connection of the shank 1000 as cleaning device is logical
Road.It can be short metal pipe, hose or plastic tube, plastic flexible pipe, rubber hose etc., but this reality that device, which passes in and out tracheae 130,
It is not limited thereto with novel, is also possible to the tubular element that other types are suitble to use.Device passes in and out wherein the one of tracheae 130
Root is device air inlet pipe 131, and the nozzle towards outside is connected to gas-filtering device 120 by hose, and nozzle inwards can lead to
It crosses the modes such as hose and is connected to caisson 140, caisson 140 can connect with ion generator 160 again by pressure regulator 150
It is logical, and the gas outlet 162 of ion generator 160 can be connected to by modes such as hoses with the air inlet 171 of fixed structure 170.Dress
Another for setting disengaging tracheae 130 is device escape pipe 132, and the nozzle towards outside can be connected to waste material receipts by modes such as hoses
The air inlet 191 of acquisition means 190, nozzle inwards can be connected to the gas outlet 172 of fixed structure 170 by modes such as hoses.
The air inlet 171 of fixed structure 170, gas outlet 172, the two are used to connect wanted clean tubular element, can be used as practical
The envelope of clean tubular element (e.g. inlet manifold, more e.g. plastic air intake manifold) is wanted in novel cleaning operation
It is stifled.Specifically, air inlet 171 can be with one of the wanted clean tubular element closely sealed connection of opening, and 172 He of gas outlet
Want another closely sealed connection that is open of clean tubular element.Gas can travel further into tubular element from air inlet 171, and
It leaves after being left from tubular element by gas outlet 172.In air inlet 171, gas outlet 172 and want clean tubulose member
The closely sealed connection of part, and in the case that other openings of tubular element are blocked, gas in tubular element can only via into
Port 171 and gas outlet 172 pass in and out.
Specifically, the cleaning device 100 of the utility model, can form air circulation system below: outside air
→ air blower 110 → gas-filtering device, 120 → device passes in and out 130 device air inlet pipe 131 → caisson, 140 → pressure of tracheae
150 → ion generator of adjuster, 160 → fixed structure, 170 air inlet 171 → clean tubular element → fixed structure
170 172 → devices of gas outlet pass in and out 130 device escape pipe 132 → waste material collection device, 190 → outside air of tracheae.
In cleaning device 100, mode of communicating between each air inlet/outlet, such as can be with plastic flexible pipe or rubber
Hose connection.But the utility model is not limited thereto, and is also possible to the tubular element that other types are suitble to use.These tubuloses
Element can be fixed with modes such as clips.But the utility model is not limited thereto, and is also possible to what other were suitble to use
Nozzle fixed form.In each air inlet/outlet of the utility model, can be manufactured using the material such as plastics, rubber；Example
The air inlet 171 of fixed structure 170 in this way, gas outlet 172, the two and want clean tubular element (e.g. inlet manifold,
More be, for example, plastic air intake manifold) contact position can be rubber material.Design in this way can increase and want clear
Adaptation between the air inlet 171 of clean tubular element and fixed structure 170, gas outlet 172.
Gas-filtering device 120 may be, for example, air filter box.Gas-filtering device 120 can built-in filter core, but this reality
It is not limited thereto with novel, gas-filtering device 120 can filter in another appropriate manner.Pass through gas-filtering device
120, the setting of the gas-filtering device 120 of especially built-in filter core, it can be ensured that next used, want clear for cleaning
The gas of clean tubular element is clean.
Caisson 140 may be, for example, air accumulator, and it is (e.g. safe to be connected to other actuating cylinders through oil water separator 141
Door cylinder 102, fixed cylinder 173), gas source is provided for these cylinders.Oil water separator 141 can carry out gas and liquid
Separation, will be filtered out by residual liquid in gas therein, to guarantee to enter the cleannes of the gas of cylinder.It can pass through
Master control set (not shown) controls the movement of these cylinders, such as opening for caisson 140 can be controlled by master control set
Whether dynamic.Master control set may be, for example, programmable logic controller (PLC) (PLC) master control set.Specifically, when caisson 140 opens
It when dynamic, can deliver the gas in pressure regulator 150, and gas is further made finally to be delivered to wanted clean tubulose member
In part, purging operation is carried out；And sufficient gas (e.g., can not be input to by the insufficient pressure among caisson 140
It wants in clean tubular element, or is lower than certain value, e.g. 4 bars (bar) or at 5 bars, master control set can be opened
Dynamic air blower 110, air blower 110 blow gas to caisson 140, with right via gas-filtering device 120 after starting
Caisson 140 carries out tonifying Qi processing.
It referring to figure 3., is the structural schematic diagram of the pressure regulator 150 of the utility model.Can have on pressure regulator
Pressure regulator air inlet 151, for example, by being that the modes such as hose are connected to caisson 140；And there can be pressure regulator to go out
Port 152, for example, by being that the modes such as hose are connected to ion generator 160.Also settable gas pressure on pressure regulator 150
Regulating element 153 can carry out pressure adjusting to the gas for entering fixed structure 170.Gas pressure regulating element 153 for example may be used
For gas pressure adjusting knob.The range that gas pressure is adjusted is, for example, 4-8 bars, or may be, for example, 5-8 bars, or be adjusted to 5 bars,
But the utility model is not limited, and the range that gas pressure is adjusted can be any required range.Pressure regulator 150
Upper also settable pressure regulator shows table 154, adjusted to show, into the gas pressure of fixed structure 170.Pressure
Also settable water-oil separating bottle 155 on adjuster 150 filters from caisson 140, passes through the gas of pressure regulator 150
Body.
It referring to figure 4., is the structural schematic diagram of the ion generator 160 of the utility model.Wherein on ion generator 160
There can be ion generator air inlet 161 to connect pressure regulator 150, it specifically can going out for connection pressure regulator 150
Port 152；Can also have gas outlet 162 on ion generator 160, to be connected to the air inlet 171 of fixed structure 170.Ion
Can also have ion generator power supply 163 on generator 160, ion occurs.Ion generator power supply 163, which may be, for example, to be made
With general 220V voltage, power is the power supply of 0.1 kW.But the utility model is not limited, the voltage and power bracket of power supply
It can be any required range.
By the ion generator 160 of the utility model, the gas come from pressure regulator 150 can be made to become high pressure
Ionized gas is sent into fixed structure 170, is wanted in clean tubular element.It is being generated in vibration welding process, be easy because
Plastic flash of the Electrostatic Absorption in wanted clean tubular element tube wall, and exist in welding gap or corner part etc. is more difficult
The flash of blowout can be taken away by high pressure ionization gas, to reach better cleaning effect.But, ion generator 160
It is not necessarily required to all gases therethrough becoming high pressure ionization gas.Ion generator 160 can certain time open,
Certain time is closed, so that being high pressure ionization gas within a part of time, separately into the gas of clean tubular element is wanted
It is the high pressure gas not being ionized in a part of time, the two is arranged in pairs or groups mutually, and different cleaning effects can be reached.Either,
Bypass connection and sluice gate can also be set on the pipeline of connection, so that gas passes through ion generator 160 in portion of time,
Another part time is without ion generator 160.
It referring to figure 5., is the structural schematic diagram of the fixed structure 170 of the utility model.The air inlet of fixed structure 170
171 one end can be connected to ion generator gas outlet 162, and the other end can then be connected to an opening of wanted clean tubular element,
An e.g. opening of inlet manifold；More specifically, it can be the throttle valve body position of inlet manifold.Air inlet 171 connects
Touching wants the contact site 1710 of clean tubular element (e.g. inlet manifold, more e.g. plastic air intake manifold) can example
Rubber material in this way, to reach effective fixation and plugging effect, clean tubular element and fixed structure 170 are wanted in increase
The adaptation between the two of air inlet 171, the durability of contact site 710 can also be promoted.Want clean by being promoted
The adaptation of the air inlet 171 of tubular element and fixed structure 170 between the two, it is ensured that cleaning device 100 can be effective
Cleaning e.g. plastics bits and flash waste material to clean up.172 one end connectable unit of gas outlet of fixed structure 170
The device escape pipe 132 of tracheae 130 is passed in and out, the other end can then connect another opening of wanted clean tubular element, such as
It is another opening of inlet manifold；More specifically, it can be the cylinder holes position of inlet manifold.Similarly, gas outlet 172 connects
Touching wants the contact site of clean tubular element (e.g. inlet manifold, more e.g. plastic air intake manifold) can also be such as
It is rubber material.For wanted clean tubular element (e.g. inlet manifold, more e.g. plastic air intake manifold) other
Opening such as nozzle, hole location, can be blocked by plugging structure.These leading portions blocked can be cylindrical end face
Flush end plugging structure can be elastoplastic with nozzle, hole contact portion, sufficiently block these nozzles, hole by its elasticity
Hole position, e.g. elastic urethane pad.Fixed structure 170 also has fixed cylinder 173, fixing element 174, leads to
Fixed 173 pneumatic operation fixing element 174 of cylinder is crossed, fixing element 174 can be made to move up and down, and compress wanted clean
Tubular element (e.g. inlet manifold, more e.g. plastic air intake manifold), so that reaching fixation wants clean tubular element
Effect.On the other hand, these plugging structures can also be for example, by being fixed cylinder 173 or other cylinders institute pneumatic driving
It moves but it is also possible to be other driving methods, the utility model is not limited thereto.Fixed cylinder 173 may be, for example, by that can compile
Journey logic controller master control set is driven, and gas source can be caisson 140.
Fixed structure 170 can be set to detachable on cleaning device 100.By detachable fixed structure,
Clean tubular element is wanted for different, its corresponding fixed structure can be made.It specifically, can be by fixed structure
Both 170 and vibrational structure 180 are fastenedly connected by fixing bolt.It more specifically, can be for example in fixed structure 170
On be arranged fixed bolt hole 175, be fastenedly connected by fixing bolt.It, can be with by replacing different fixed structure 170
Vibrating dust removing is carried out to the inlet manifold (such as MPI inlet manifold, TSI inlet manifold, boost pressure pipe, etc.) of different model
Cleaning operation.Specifically, different fixed structure 170, can be set different size, shape air inlet 171 and go out
The elements such as port 172.So as to cooperate the inlet manifold of different model to carry out cleaning operation.It is fixed by fixed structure 170
Clean tubular element is wanted, can guarantee that product can in device vibration (e.g. vibration caused by vibrational structure 180)
With effective dedusting, and prevent product from damaging in vibration.
The 6th figure is please referred to, is the structural schematic diagram of the vibrational structure 180 of the utility model.The setting of vibrational structure 180 exists
It, whereby can be by all angles of interiors of products to apply vibration to wanted clean tubular element under fixed structure 170
Clast type waste material, e.g. plastics bits and flash removal.Since both vibrational structure 180 and fixed structure 170 connect for fastening
Connect, thus vibrational structure 180 caused by vibration can be for delivery to fixed structure 170 on, to also just pass to be cleaned
Element on.Vibrational structure 180 may, for example, be vibrating disk, more may be, for example, double vibrating disks.On vibrational structure 180 may include
The fixed mould 181 of the vibrational structure of square planform shape and vibrating motor 182, the fixed mould 181 of vibrational structure is, for example, to vibrate
Disk fixes mould.Wherein, the fixed mould 181 of vibrational structure is fastenedly connected with fixed structure 170, and vibrating motor 182 is located at vibration
Vibration is provided under the dynamic fixed mould 181 of structure.The quantity of vibrating motor 182 can be for one, two or multiple；This reality
It is not limited with novel, as long as being capable of providing wanted clean tubular element vibration appropriate.Vibrating motor 182 is for example
It can be for using 380V voltage, power be the motor of 3kW.
Vibrational structure 180 can be the vibration service that can carry out multiple directions, e.g. may proceed to few two and mutually hangs down
The vibration service in straight direction is more, for example, the vibration service that can carry out vertically and horizontally two directions.For example, Ke Yishe
Two vibrating motors 182 are set, one of them provides the vibration of horizontal direction for vibrational structure 180, another is vibrational structure 180
The vibration of vertical direction is provided.The frequency vibrated by the adjustable vibrational structure 180 of master control set and time.Vibrational structure
180 can use high-frequency vibration, and specifically adjustable high-frequency vibration, the frequency range of high-frequency vibration may, for example, be often
3000 turns of minute goes to 3000 turns hereinafter, may be, for example, per minute 100.Clean tubular element is wanted according to different, it can be with
Different frequencies is selected, specifically, can be by debugging and select different frequencies.On the other hand, vibrational structure 180
Time of vibration is also adjustable.Therefore, it is wanted for clean tubular element (e.g. inlet manifold) for different,
It can choose different vibration frequencies, different time of vibration, to reach preferable cleaning effect.
The time of vibration and caisson 140 of vibrational structure 180, pressure regulator 150 and ion generator 160
The activity duration is purged, both can independently set, be arranged within 1000 seconds.The sequence of operation, which may be, for example, first to be vibrated
Post-purge recycles as one, and carries out multiple circulations；Or can also be vibrated afterwards first to purge, or vibration simultaneously and purging, this
Utility model is not limited thereto, and should be regarded as vibration and the fit system of purging can be any suitable fit system.It can also be with
Cooperate the gas pressure of different purging operations and blow time span, come when selecting different vibration frequencies and different vibrations
Between.Although vibrate the alternate cycles of purging often, better dust removal effect considers productive temp and benefit, Ke Yigen
According to parts cleanliness comparison before and after dedusting, optimal vibration is selected to purge dust collecting process.
The 7th figure is please referred to, is the structural schematic diagram of the waste material collection device 190 of the utility model.Wherein, garbage collection fills
Setting 190 may be, for example, garbage collection bucket, and have air inlet 191, and communication apparatus passes in and out the device escape pipe 132 of tracheae 130,
To receive gas come out from wanted clean tubular element, with waste material.The main body 192 of waste material collection device 190
Within can built-in garbage collection element so that being unlikely to be discharged into the external world from the waste material that wanted clean tubular element comes out
Environment is polluted, and periodically can be cleared up or be replaced.Garbage collection element can be specifically garbage collection bag, more specifically may be used
For garbage collection cloth bag；But the utility model is not limited thereto, and should be regarded as waste material collection device 190 can be with any suitable
Mode collects waste material.Gas come out from wanted clean tubular element, with waste material, by garbage collection element, this
For a little waste materials so as to be collected by garbage collection element, what is be discharged is air that is clean and being unlikely to pollution environment.In addition, useless
Material collection device can have upper cover 193, to the garbage collection element for being convenient for changing operator in waste material collection device.
By safety door 101, operator's personal safety of operation this cleaning device 100 can be ensured.Safety door 101
It is such as set to the outside of this cleaning device 100, the internal element for separating operator and the cleaning device 100 in running whereby is (main
If such as fixed structure 170, vibrational structure 180 and want clean tubular element by clean).Safety door can be with
It is opened and closed using any direction appropriate, only wants the operation for influencing operator, such as safety door 101 can be lift
Safety door is closed when opening, declining when safety door 101 rises.Safety door 101 can drive in any manner, for example
Can be it is pneumatic, specifically may be, for example, using safe door cylinder 102 carry out it is pneumatic.By safe door cylinder 102, may be implemented to pacify
The functions such as automatic opening, closing and the emergency stop of air cock 101.Safe door cylinder 102 for example can be set in cleaning device 100
Outside, the outside top or highest point in cleaning device 100 more for example can be set, this position facilitates safe operation door 101
Opening and closing, the e.g. lifting of the safety door 101 of lift.Safe door cylinder 102 may be, for example, to be driven by caisson 140
It is dynamic.
Control module 103 specifically may include such as be the elements such as start button, scram button, for operating cleaning device
100, e.g. safe operation door 101；It specifically can be to start safe door cylinder 102, so that handling safety door 101 is opened
It closes, or in special status, emergency stop disposition is carried out for the opening and closing of safety door 101.For example, in operation cleaning device
When 100, it can concretely start the start button in control module 103 by operating control module 103, come so that safety
Door 101 is opened and closed.Button in control module 103 may be, for example, both hands button, that is, needs both hands while operation can be run
Button.For example, the start button in control module 103 can be both hands starter, e.g. both hands start button.Pass through
Both hands starter, it can be ensured that while safety door 101 is opened and closed, the both hands of operator are held at control module 103
On both hands starter, within the region for the inside that safety door 101 can not be protruded into simultaneously, so that cleaning device 100 is operating
While middle, the personal safety of operator is not interfered with.Control module 103 can also be used to its of operation cleaning device 100
His element, is such as starting fixed structure 170.Specifically, it may, for example, be in the starting for unclamping control module 103
After button, fixed structure 170 starts operation, and concretely operates fixed 173 further operating fixing element 174 of cylinder, institute
Clean tubular element (e.g. inlet manifold) is wanted to be fixed on fixed structure 170.
Fig. 8 is the concrete operations mode flow chart of steps of cleaning device 100.Concrete operations side about cleaning device 100
Formula 200 can be as follows:
1. step 210: operator is by wanted clean tubular element (e.g. inlet manifold, more e.g. plastic inlet
Manifold) it puts on the fixed structure 170 of cleaning device 100.
2. step 220: operator presses the both hands starter in control module 103, until safety door 101 drops to
Position.After dropping to designated position to safety door 101, it can be switched for example, by the Magnetic Induction on safe door cylinder 102 to pass
The signal in place of safety door 101 is passed to master control set.
3. step 230: master control set is receiving safety door 101 in place after signal, starting fixed structure 170 be fixed and
Clamp work.Clamping can be fixed according to the program step set by master control set in fixed structure 170, and wherein different product can
Different order is arranged；Meanwhile it also can be to the pipe of wanted clean tubular element (e.g. inlet manifold) in fixed structure 170
Road is blocked, such as AKF nozzle closure etc..Specifically, master control set can control fixed structure 170 by its air inlet 171
Connection wants one of clean tubular element to be open, another of clean tubular element is wanted in the connection of its gas outlet 172
Opening, and other openings being open in addition to above-mentioned two for wanting clean tubular element are connected by blocking；Such as fixed structure
The throttle valve body position of the corresponding inlet manifold of 170 air inlet 171, the corresponding inlet manifold in the gas outlet 172 of fixed structure 170
Cylinder holes position.Then, fixed cylinder 173 operates fixing element 174 and is clamped.When fixed cylinder 173 operates fixing element
174 in place after, the signal of " fixation " can be fed back to master control set.Master control set is connected to the anti-of fixing element 174 " fixation "
After feedback signal, then carry out (e.g. step 240 or step 250) in next step.
4. step 240: master control set be connected to fixing element 174 " fixation " feedback signal or caisson 140,
After the feedback signal of " the completing work " of ion generator 160, starting vibrational structure 180 carries out horizontal and vertical vibration, with right
Clean tubular element is wanted to carry out vibration service.
5. step 250: master control set is connected to the feedback signal or vibrational structure 180 of fixing element 174 " fixation "
After the feedback signal of " completing work ", caisson 140 and ion generator 160 will start.Air in caisson 140 is defeated
It send to pressure regulator 150, and adjusts the pressure for being delivered to its gas by pressure regulator 150, then be transported to ion
In generator 160；The air for being delivered to it is converted to high pressure ionization gas by ion generator 160, and is delivered to fixed structure
170 air inlets 171 carry out purging operation to wanted clean tubular element inner cavity；Later by the gas outlet of fixed structure 170
172 are transmitted to the device escape pipe 132 of device disengaging tracheae 130, and by the filter bag discharge in waste material collection device 190.
6. step 260: when the insufficient pressure in caisson 140, caisson 140 can feed back the letter of " insufficient pressure "
Number arrive master control set.After master control set is connected to the signal of caisson 140 " insufficient pressure ", air blower 110 will start, to gas storage
Device 140 carries out tonifying Qi processing.
7. step 270: master control set order fixed structure 170 returns to origin in sequence, i.e., wanted at this time clean pipe
The very best part relative to fixed structure 170 is detachable state, the air inlet 171 of fixed structure 170 and gas outlet 172 and each
Inlet manifold is left in a closure；On the other hand, work of the Magnetic Induction inductive switching to fixed structure 170 on safe door cylinder 102
Dynamic, feedback signal is to master control set.
8. step 280: master control set starts safe door cylinder 102, increase safety door 101 and returns to origin, clearly
Clean device 100 restores to working condition.
9. step 290: operator take out it is cleaned finish want clean tubular element (e.g. inlet manifold).
In above-mentioned step, wherein step 240, step 250 are main cleanings.Step 240, step 250
The two alternate cycles can carry out as shown in Figure 8, and the numbers of alternate cycles (such as can want clean pipe with clean specific situation
The type of the very best part and its internal clean-up performance) setting；But can also carry out simultaneously, step 240 and step 250 into
Line mode can be any suitable mode.It, can be in step 240 each time and step when the insufficient pressure in caisson 140
In 250 circulation, step 260 is carried out before step 250；But, if the pressure in caisson 140 is not yet insufficient, in step
Rapid 240 and step 250 circulation in can be without step 260.
Wherein in step 240, level, the vertical vibration frequency of vibrational structure 180, and the time vibrated each time are long
Degree can be all arranged with clean specific situation.In step 250, pressure regulator 150 is adjusted out gas pressure, ion
Voltage strength used in generator 160, and the progress time of entire purging operation, also can all set with clean specific situation
It sets.
On the other hand, if cleaning device 100 is not provided with safety door 101, safe door cylinder 102 or uses other safety instead
Measure, then can also phase without such as step 220, step 280 etc. and with the elements such as safety door 101, safe door cylinder 102
Close step.
Above embodiment is only preferred embodiments of the present invention, cannot be protected with this to limit the utility model
Range, the variation of any unsubstantiality that those skilled in the art is done on the basis of the utility model and replacement belong to
In the utility model range claimed.
Claims (32)
1. a kind of tubular element cleaning inside device characterized by comprising
Caisson, for providing gas；
Pressure regulator is connected to the caisson, for adjusting the pressure of the gas provided by the caisson；
Ion generator is connected to the pressure regulator, for the gas to be converted to high pressure ionization gas；
Fixed structure is connected to the ion generator, comprising:
Air inlet is connected to the first opening of the ion generator and the tubular element, and the high pressure ionization gas is via institute
First opening and the air inlet of stating tubular element enter the inside of the tubular element；And
Gas outlet is connected to the second opening of the tubular element, and the high pressure ionization gas is via described in the tubular element
The inside of the tubular element is left in second opening and the gas outlet；And
Vibrational structure, be located at the fixed structure under, be fastenedly connected the fixed structure, for vibrate the fixed structure and
The tubular element.
2. tubular element cleaning inside device as described in claim 1, which is characterized in that the air inlet of the fixed structure
The closely sealed connection of first opening of mouth and the tubular element, the gas outlet of the fixed structure and the tubular element
The closely sealed connection of second opening.
3. tubular element cleaning inside device as claimed in claim 2, which is characterized in that the high pressure ionization gas only via
The air inlet of the fixed structure and first opening of the tubular element enter the inside of the tubular element, and
Only the tubular element is left via second opening of the gas outlet of the fixed structure and the tubular element
Inside.
4. tubular element cleaning inside device as claimed in claim 2, which is characterized in that the air inlet of the fixed structure
The contact site that mouth connects first opening of the tubular element is rubber material, the gas outlet of the fixed structure
The contact site for connecting second opening of the tubular element is rubber material.
5. tubular element cleaning inside device as claimed in claim 2, which is characterized in that the fixed structure further includes envelope
It is stifled, the tubular element is connected in addition to first opening and other openings of second opening.
6. tubular element cleaning inside device as claimed in claim 5, which is characterized in that described other of the closure connection are opened
The contact site of mouth is polyurethane material.
7. tubular element cleaning inside device as described in claim 1, which is characterized in that the fixed structure further includes:
Fixing element, for the tubular element to be fixed on the fixed structure；And
Fixed cylinder, for fixing element described in air-operated control.
8. tubular element cleaning inside device as claimed in claim 7, which is characterized in that the fixing element is the gas storage
Device pneumatic actuation.
9. tubular element cleaning inside device as described in claim 1, which is characterized in that the vibrational structure further includes:
Vibrational structure fixes mould, is located under the fixed structure, is fastenedly connected the fixed structure；And
Vibrating motor under the fixed mould of the vibrational structure and connects the fixed mould of the vibrational structure, for vibrating
The fixed mould of the vibrational structure, the fixed structure and the tubular element.
10. tubular element cleaning inside device as claimed in claim 9, which is characterized in that the vibrational structure includes two
The vibrating motor.
11. tubular element cleaning inside device as claimed in claim 9, which is characterized in that the vibrating motor can be at least
It is vibrated back and forth on two directions.
12. tubular element cleaning inside device as claimed in claim 9, which is characterized in that the vibrating motor can be at least
It is vibrated back and forth in two mutually orthogonal directions.
13. tubular element cleaning inside device as described in claim 1, which is characterized in that further include:
Air blower, for providing gas；
Gas-filtering device is connected to the air blower, for filtering the gas provided by the air blower；And
Device air inlet pipe is connected to the gas-filtering device and the caisson, for making the gas enter the gas storage
Device.
14. tubular element cleaning inside device as claimed in claim 13, which is characterized in that set in the gas-filtering device
Set filter core.
15. tubular element cleaning inside device as claimed in claim 14, which is characterized in that institute provided by the air blower
It states gas and first passes through the filter core, then pass through described device air inlet pipe.
16. tubular element cleaning inside device as described in claim 1, which is characterized in that further include:
Waste material collection device, for filtering the gas from the tubular element；And
Device escape pipe is connected to the gas outlet of the waste material collection device and the fixed structure, for making from described
The gas of tubular element enters the waste material collection device.
17. tubular element cleaning inside device as claimed in claim 16, which is characterized in that the waste material collection device is useless
Expect collecting vessel.
18. tubular element cleaning inside device as claimed in claim 16, which is characterized in that set in the waste material collection device
It sets garbage collection element and passes through the waste material after the gas from the tubular element enters the waste material collection device
Gathering element.
19. tubular element cleaning inside device as claimed in claim 18, which is characterized in that the garbage collection element is useless
Expect collecting bag.
20. tubular element cleaning inside device as described in claim 1, which is characterized in that further include:
Safety door is set to the outside of the cleaning device；
Control module is set to the outside of the cleaning device, for operating the cleaning device.
21. tubular element cleaning inside device as claimed in claim 20, which is characterized in that the control module is for operating
The safety door.
22. tubular element cleaning inside device as claimed in claim 20, which is characterized in that the cleaning device further includes peace
Air cock cylinder is set to the outside of the cleaning device, and for operating the safety door, the control module passes through described in operation
Safety door described in safety door cylinder operation.
23. tubular element cleaning inside device as claimed in claim 20, which is characterized in that the safety door is lift peace
Air cock.
24. tubular element cleaning inside device as claimed in claim 22, which is characterized in that the safe door cylinder is located at institute
State the top outer of cleaning device.
25. tubular element cleaning inside device as claimed in claim 20, which is characterized in that the control module is pressed for both hands
Button.
26. tubular element cleaning inside device as described in claim 1, which is characterized in that the fixed structure is detachable
Formula connects the vibrational structure.
27. tubular element cleaning inside device as described in claim 1, which is characterized in that the tubular element is air inlet discrimination
Pipe.
28. tubular element cleaning inside device as claimed in claim 27, which is characterized in that the inlet manifold be plastics into
Gas manifold.
29. tubular element cleaning inside device as claimed in claim 27, which is characterized in that described the of the tubular element
One opening is the throttle valve body position of the inlet manifold.
30. tubular element cleaning inside device as claimed in claim 27, which is characterized in that described the of the tubular element
Two openings are the cylinder holes position of the inlet manifold.
31. tubular element cleaning inside device as described in claim 1, which is characterized in that the pressure regulator is that can incite somebody to action
The pressure of the gas provided by the caisson is adjusted to 4-8 bars.
32. tubular element cleaning inside device as described in claim 1, which is characterized in that the pressure regulator is that can incite somebody to action
The pressure of the gas provided by the caisson is adjusted to 5 bars.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821981671.0U CN209349211U (en) | 2018-11-28 | 2018-11-28 | A kind of tubular element cleaning inside device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821981671.0U CN209349211U (en) | 2018-11-28 | 2018-11-28 | A kind of tubular element cleaning inside device |
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| CN209349211U true CN209349211U (en) | 2019-09-06 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109396128A (en) * | 2018-11-28 | 2019-03-01 | 汽-大众汽车有限公司 | A kind of tubular element cleaning inside device and its operating method |
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2018
- 2018-11-28 CN CN201821981671.0U patent/CN209349211U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109396128A (en) * | 2018-11-28 | 2019-03-01 | 汽-大众汽车有限公司 | A kind of tubular element cleaning inside device and its operating method |
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