CN209340104U - A kind of energy saver for air compressor - Google Patents

A kind of energy saver for air compressor Download PDF

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Publication number
CN209340104U
CN209340104U CN201822235735.9U CN201822235735U CN209340104U CN 209340104 U CN209340104 U CN 209340104U CN 201822235735 U CN201822235735 U CN 201822235735U CN 209340104 U CN209340104 U CN 209340104U
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oil
air compressor
air
air duct
crust
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CN201822235735.9U
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Chinese (zh)
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陈冰
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Jiangsu Jin Bi Tian System Integration Co Ltd
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Jiangsu Jin Bi Tian System Integration Co Ltd
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Abstract

The utility model discloses a kind of energy saver for air compressor, including air compressor, cooling back installation and crust of the device, air compressor is located at crust of the device inner hub location bottom surface, air compressor is fixedly connected with crust of the device, cooling back installation is located at crust of the device one side wall center, and cooling back installation is fixedly connected with crust of the device, air compressor and cooling back installation are interconnected, utilize the connection of outer circulation cooling line and evaporator inside the cooling back installation of setting, the high-temperature oil liquid that gs-oil separator flows out is cooled down, the separation for gas-liquid is realized simultaneously, reduce oil consumption caused by the high-temperature oil gas that host work process generates in air compressor.

Description

A kind of energy saver for air compressor
Technical field
The utility model relates to air compressor device technical field, specially a kind of energy saver for air compressor.
Background technique
Air compressor is a kind of equipment to compressed gas.Air compressor is similar with water pump structure.Most of skies Air compressor is reciprocating-piston, rotating vane or rotary screw.Centrifugal compressor is very big application journey word, and air Compressor is just to provide gas source power, is the core equipment of pneumatic system, the main body in electromechanical bleed source device, it is that original is dynamic The mechanical energy of (usually motor or diesel engine) is converted into the device of gas pressure energy, is that the air pressure of compressed air fills It sets.
But existing air compressor internal host can make oil liquid heat when compressing to air, when oil liquid is in high temperature Oil consumption can be sharply increased in work, cause great energy waste.
Utility model content
The purpose of this utility model is to provide a kind of energy saver for air compressor, to solve to mention in above-mentioned background technique Out the problem of.
To achieve the above object, the utility model provides the following technical solutions: a kind of energy saver for air compressor, including Air compressor, cooling back installation and crust of the device, the air compressor are located at crust of the device inner hub location bottom Face, the air compressor are fixedly connected with crust of the device, and the cooling back installation is located at crust of the device one side wall center, And the cooling back installation is fixedly connected with crust of the device, the air compressor and cooling back installation are interconnected: institute It states top surface two side ends on air compressor and is respectively arranged with air duct, top side is provided with air blower, the drum on the air duct Blower is fixedly connected with air duct upper surface side, and top is provided with aerofoil valve, the aerofoil valve and air duct on the air duct It is fixedly connected, air filter is provided at the air duct top position of the other side, bottom end side under the air compressor It is provided with oil gas mixing tube, the oil gas mixing tube is connected to the host of air compressor inner end, the oil gas mixing tube and sky Air compressor is fixedly connected, and is provided with gs-oil separator, the gs-oil separator at another apical position of oil gas mixing tube It being welded and fixed with oil gas mixing tube, the gs-oil separator is connected to the host of air compressor inner end by oil gas mixing tube, Top surface is welded and fixed with top surface upper inside crust of the device on the gs-oil separator, and gs-oil separator top position side is set It is equipped with oil-way pipe, the oil-way pipe is welded and fixed with gs-oil separator, and another top of oil-way pipe is provided with circulating pump, described Circulating pump is welded and fixed with oil-way pipe, and the circulating pump lower position is provided with evaporator, and the evaporator and circulating pump connect Logical, the evaporator outer end face is connected to by oil-way pipe with cooling back installation, on cooling back installation outer end face side Side is provided with outer circulation cooling line, and the outer circulation cooling line outer top is connected to evaporator, the outer circulation cooling tube Road inner end top surface is welded with oil inlet general pipeline, and bottom end is provided with oil-feed tank under the oil inlet general pipeline, the oil inlet general pipeline with into Fuel tank is welded and fixed, and the oil inlet general pipeline is connected to oil-feed tank, is provided with cooler on the right side of the oil-feed tank, the cooler with Oil-feed tank connection, cooler lower end side are provided with out fuel tank, it is described go out fuel tank be fixedly connected with cooler, and it is described out Fuel tank is connected to cooler, and the fuel tank outer end face out is provided with fuel-displaced general pipeline, and the fuel-displaced general pipeline is welded and fixed with fuel tank out, The one side bottom of gs-oil separator, which is provided with, holds oil pipe.
Preferably, the oil-way pipe is internally provided with through hole, and the through hole is fixedly connected with oil-way pipe, the perforation Hole inner peripheral surface is set there are three above spiral chase.
Preferably, it is provided with deflector at the air duct internal vent of the two sides, the deflector is fixed on inside air duct.
Preferably, the air filter is connected to air duct by pipeline, the pipe between the air filter and air duct Road center position is provided with intake valve.
Preferably, the intake valve is connected to air duct, the pipeline weldering between the intake valve and air filter and air duct Connect fixation.
Preferably, described hold is connected to inside oil pipe and gs-oil separator, and the oil pipe that holds welds admittedly with gs-oil separator Fixed, the fuel-displaced general pipeline is welded and fixed with oil pipe is held.
Preferably, the air duct shares two groups, and top surface is provided with ventilation mouth on the air filter, and the ventilation mouth connects Pass to crust of the device outer end face.
Compared with prior art, the utility model has the beneficial effects that
1. using the connection of outer circulation cooling line and evaporator inside the cooling back installation of setting, by Oil-gas Separation The high-temperature oil liquid of device outflow is cooled down, while realizing the separation for gas-liquid, reduces host work process in air compressor Oil consumption caused by the high-temperature oil gas of generation;
2. improving the efficiency of air compressor air transmission using the cooperation of the deflector and air blower of setting, while air Filter realizes the purification filtering of the air for importing, effectively removes the dust impurity in air, prevents it from entering air pressure Contracting machine causes internal clogging;
3. the oil inlet general pipeline using setting successively imports the oil liquid that gs-oil separator is isolated in oil-feed tank and cooler, Realization cools down the high-temperature oil liquid isolated, and is flowed back into gs-oil separator and air compressor by fuel-displaced general pipeline In portion's host, oil consumption, energy-saving and emission-reduction are effectively reduced;
4. spiral chase carries out during being realized using the through hole and spiral chase of oil-way pipe setting for oil liquid water conservancy diversion Rotation, accelerates the flowing of oil liquid.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model;
Fig. 2 is the structural schematic diagram of the utility model cooling back installation;
Fig. 3 is the structural schematic diagram of the utility model oil-way pipe.
In figure: air compressor 1, cooling back installation 2, deflector 3, air blower 4, air duct 5, aerofoil valve 6, intake valve 7, air filter 8, ventilation mouth 9, oil gas mixing tube 10, gs-oil separator 11, hold oil pipe 12, oil-way pipe 13, circulating pump 14, steam Device 15 is sent out, crust of the device 16, outer circulation cooling line 17, oil inlet general pipeline 18, oil-feed tank 19, cooler 20, goes out fuel tank 21, is fuel-displaced General pipeline 22, through hole 23, spiral chase 24.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
Fig. 1-3 is please referred to, the utility model provides a kind of technical solution: a kind of energy saver for air compressor, including sky Air compressor 1, cooling back installation 2 and crust of the device 16, air compressor 1 are located at 16 inner hub location of crust of the device bottom Face, air compressor 1 are fixedly connected with crust of the device 16, and cooling back installation 2 is located at 16 one side wall center of crust of the device, and Cooling back installation 2 is fixedly connected with crust of the device 16, and air compressor 1 and cooling back installation 2 are interconnected: air compresses Top surface two side ends are respectively arranged with air duct 5 on machine 1, and top side is provided with air blower 4 on air duct 5, on air blower 4 and air duct 5 Surface side is fixedly connected, and top is provided with aerofoil valve 6 on air duct 5, and aerofoil valve 6 is fixedly connected with air duct 5, the other side Air filter 8 is provided at 5 top position of air duct, the lower bottom end side of air compressor 1 is provided with oil gas mixing tube 10, oil gas Mixing tube 10 is connected to the host of 1 inner end of air compressor, and oil gas mixing tube 10 is fixedly connected with air compressor 1, and oil gas is mixed It closes and is provided with gs-oil separator 11 at another apical position of pipe 10, gs-oil separator 11 is welded and fixed with oil gas mixing tube 10, oil Gas separating device 11 is connected to the host of 1 inner end of air compressor by oil gas mixing tube 10, top surface and dress on gs-oil separator 11 Top surface is set inside shell 16 to be welded and fixed, 11 top position side of gs-oil separator is provided with oil-way pipe 13, oil-way pipe 13 with Gs-oil separator 11 is welded and fixed, and another top of oil-way pipe 13 is provided with circulating pump 14, and circulating pump 14 and the welding of oil-way pipe 13 are solid Fixed, 14 lower position of circulating pump is provided with evaporator 15, and evaporator 15 is connected to circulating pump 14, and 15 outer end face of evaporator passes through Oil-way pipe 13 is connected to cooling back installation 2, and 2 outer end face of cooling back installation, one upper side is provided with outer circulation cooling line 17,17 outer top of outer circulation cooling line is connected to evaporator 15,17 inner end top surface of outer circulation cooling line be welded with into The lower bottom end oily general pipeline 18, oil inlet general pipeline 18 is provided with oil-feed tank 19, and oil inlet general pipeline 18 is welded and fixed with oil-feed tank 19, oil inlet general pipeline 18 are connected to oil-feed tank 19, and cooler 20 is provided on the right side of oil-feed tank 19, and cooler 20 is connected to oil-feed tank 19, under cooler 20 End side is provided with out fuel tank 21, and fuel tank 21 is fixedly connected with cooler 20 out, and fuel tank 21 is connected to cooler 20 out, fuel-displaced 21 outer end face of case is provided with fuel-displaced general pipeline 22, and fuel-displaced general pipeline 22 is welded and fixed with fuel tank 21 out, 11 1 side bottom of gs-oil separator Portion, which is provided with, holds oil pipe 12;
Oil-way pipe 13 is internally provided with through hole 23, and through hole 23 is fixedly connected with oil-way pipe 13,23 inner peripheral surface of through hole If there are three above spiral chases 24;
It is provided with deflector 3 at 5 internal vent of air duct of two sides, deflector 3 is fixed on inside air duct 5;
Air filter 8 is connected to air duct 5 by pipeline, at the pipeline center position between air filter 8 and air duct 5 It is provided with intake valve 7;
Intake valve 7 is connected to air duct 5, and the pipeline between intake valve 7 and air filter 8 and air duct 5 is welded and fixed;
It holds and is connected to inside oil pipe 12 and gs-oil separator 11, and hold oil pipe 12 and be welded and fixed with gs-oil separator 11, it is fuel-displaced General pipeline 22 is welded and fixed with oil pipe 12 is held;
Air duct 5 shares two groups, and top surface is provided with ventilation mouth 9 on air filter 8, and ventilation mouth 9 is connected to crust of the device 16 Outer end face.
Working principle: when practical operation, air enters air mistake by the ventilation mouth 9 of top setting on air filter 8 In filter 8, and the dust contained in air is removed under the filtering of air filter 8, air opens intake valve after filtering 7, by air duct 5 under the action of air blower 4, while deflector 3 accelerates air flowing, and air enters inside air compressor 1, By the compression of air compressor 1, the gas mixture of 1 internal host of air compressor flows into oil gas by oil gas mixing tube 10 In separator 11, under the work of gs-oil separator 11, realizes the separation of oil gas, and high-temperature oil liquid is imported in evaporator 15, steam The hair realization of device 15 is evaporated the moisture in oil liquid, while under the effect of the electric power of circulating pump 14, by the oil liquid after water removal Oil-feed tank 19 is flowed by outer circulation cooling line 17, is carried out after cooling down by cooler 20 by going out fuel tank 2 and fuel-displaced general pipeline 22 flow back to gs-oil separator 11 and air compressor 1, and the high temperature oil that host work process generates in air compressor is effectively reduced Oil consumption caused by gas, energy-saving and emission-reduction.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art, It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.

Claims (7)

1. a kind of energy saver for air compressor, including air compressor (1), cooling back installation (2) and crust of the device (16), The air compressor (1) is located at crust of the device (16) inner hub location bottom surface, outside the air compressor (1) and device Shell (16) is fixedly connected, and the cooling back installation (2) is located at crust of the device (16) one side wall center, and the circulating cooling Device (2) is fixedly connected with crust of the device (16), and the air compressor (1) and cooling back installation (2) are interconnected, special Sign is: top surface two side ends are respectively arranged with air duct (5) on the air compressor (1), and top side is set on the air duct (5) It is equipped with air blower (4), the air blower (4) is fixedly connected with air duct (5) upper surface side, and top is arranged on the air duct (5) Have aerofoil valve (6), the aerofoil valve (6) is fixedly connected with air duct (5), at the air duct (5) top position of the other side It is provided with air filter (8), bottom end side is provided with oil gas mixing tube (10), the oil gas under the air compressor (1) Mixing tube (10) is connected to the host of air compressor (1) inner end, and the oil gas mixing tube (10) and air compressor (1) are fixed It connects, is provided with gs-oil separator (11) at another apical position of the oil gas mixing tube (10), the gs-oil separator (11) It is welded and fixed with oil gas mixing tube (10), the host of the gs-oil separator (11) and air compressor (1) inner end passes through oil gas Mixing tube (10) is connected to, and top surface is welded and fixed with top surface on crust of the device (16) inside on the gs-oil separator (11), described Gs-oil separator (11) top position side is provided with oil-way pipe (13), and the oil-way pipe (13) and gs-oil separator (11) are welded Fixed, another top of the oil-way pipe (13) is provided with circulating pump (14), and the circulating pump (14) and oil-way pipe (13) welding are solid Fixed, circulating pump (14) lower position is provided with evaporator (15), and the evaporator (15) is connected to circulating pump (14), institute It states evaporator (15) outer end face to be connected to by oil-way pipe (13) with cooling back installation (2), cooling back installation (2) outer end One upper side of face is provided with outer circulation cooling line (17), and outer circulation cooling line (17) outer top and evaporator (15) are even Logical, outer circulation cooling line (17) the inner end top surface is welded with oil inlet general pipeline (18), oil inlet general pipeline (18) bottom End be provided with oil-feed tank (19), the oil inlet general pipeline (18) is welded and fixed with oil-feed tank (19), the oil inlet general pipeline (18) and into Fuel tank (19) connection, oil-feed tank (19) right side are provided with cooler (20), and the cooler (20) and oil-feed tank (19) are even Logical, cooler (20) the lower end side is provided with out fuel tank (21), and fuel tank (21) out are fixedly connected with cooler (20), And fuel tank (21) out are connected to cooler (20), described fuel tank (21) outer end face out is provided with fuel-displaced general pipeline (22), described Fuel-displaced general pipeline (22) is welded and fixed with fuel tank out (21), and (11) the one side bottom of gs-oil separator, which is provided with, holds oil pipe (12).
2. a kind of energy saver for air compressor according to claim 1, it is characterised in that: the oil-way pipe (13) is internal It is provided with through hole (23), the through hole (23) is fixedly connected with oil-way pipe (13), and through hole (23) inner peripheral surface is equipped with Three or more spiral chases (24).
3. a kind of energy saver for air compressor according to claim 1, it is characterised in that: the air duct (5) of the two sides It is provided at internal vent deflector (3), it is internal that the deflector (3) is fixed on air duct (5).
4. a kind of energy saver for air compressor according to claim 1, it is characterised in that: the air filter (8) Be connected to air duct (5) by pipeline, be provided at the pipeline center position between the air filter (8) and air duct (5) into Air valve (7).
5. a kind of energy saver for air compressor according to claim 4, it is characterised in that: the intake valve (7) and wind Road (5) connection, the pipeline between the intake valve (7) and air filter (8) and air duct (5) are welded and fixed.
6. a kind of energy saver for air compressor according to claim 1, it is characterised in that: described to hold oil pipe (12) and oil Connection inside gas separating device (11), and the oil pipe (12) that holds is welded and fixed with gs-oil separator (11), the fuel-displaced general pipeline (22) with hold oil pipe (12) and be welded and fixed.
7. a kind of energy saver for air compressor according to claim 1, it is characterised in that: the air duct (5) shares two Group, top surface is provided with ventilation mouth (9) on the air filter (8), and the ventilation mouth (9) is connected to crust of the device (16) outer end face.
CN201822235735.9U 2018-12-28 2018-12-28 A kind of energy saver for air compressor Active CN209340104U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822235735.9U CN209340104U (en) 2018-12-28 2018-12-28 A kind of energy saver for air compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822235735.9U CN209340104U (en) 2018-12-28 2018-12-28 A kind of energy saver for air compressor

Publications (1)

Publication Number Publication Date
CN209340104U true CN209340104U (en) 2019-09-03

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ID=67759879

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201822235735.9U Active CN209340104U (en) 2018-12-28 2018-12-28 A kind of energy saver for air compressor

Country Status (1)

Country Link
CN (1) CN209340104U (en)

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