CN209318987U - A kind of rotor butt-joint integration test all-in-one machine - Google Patents
A kind of rotor butt-joint integration test all-in-one machine Download PDFInfo
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- CN209318987U CN209318987U CN201821453353.7U CN201821453353U CN209318987U CN 209318987 U CN209318987 U CN 209318987U CN 201821453353 U CN201821453353 U CN 201821453353U CN 209318987 U CN209318987 U CN 209318987U
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Abstract
The utility model discloses a kind of rotor butt-joint integration test all-in-one machines, all-in-one machine framework top is rotatably connected to master control panel, master control panel lower rear is provided with the first track, first rail inferior portion is provided with the first cylinder, first cylinder top is equipped with spacing place, and the small cylinder of positioning is provided with above spacing place；It positions and is provided with cylinder pawl above small cylinder, it positions small cylinder rear portion and is provided with stationary fixture, stationary fixture is equipped with photoelectric sensor, and stationary fixture lower part is provided with third track, third rail end fixes No. two servo motors, No. two servo motors are rotatablely connected screw rod, and wire rod thread is connected and fixed fixture；Third guide rail side is equipped with butt-joint collet, connects stepper motor above butt-joint collet, third guideway central lower part is provided with the second cylinder；Stepper motor side is fixedly connected with pressure sensor, and butt-joint collet rear is provided with test fixture, and transverse strands have the 4th track above test fixture, and the 4th Track Rear connects No. two stepper motors.
Description
Technical field
The utility model relates to a kind of motor manufacturing equipment, specifically a kind of rotor butt-joint integration test all-in-one machine.
Background technique
Having brush small household appliances motor and the industrial series-wound motor rotor of small-power at present is butt-welding machine and rotor integration test
Machine separates separate unit progress, operates butt-welding machine and rotor integration test by operating personnel.
Traditional butt-welding machine adjusts butt-joint pressure size by compression spring and cylinder, the disadvantage is that pressure is uncontrollable；Pass through step
It adjusts trochanter into motor drive to clap and indexing, beat and indexing not high causes rotor butt-joint second-rate；Single comprehensive survey
Instrument is tried to be easy to leak out substandard products and leakage process by manpower policer operation.Butt-welding machine and integrated test machine separate unit can not carry out essence
Quasi- linking, seamless connection, compatibility automated intelligent inferior capabilities, cannot sufficiently coordinate and excavate the group unification of machine each other
The ability of body, system engineering inferior capabilities.
Utility model content
The purpose of this utility model is to provide a kind of rotor butt-joint integration test all-in-one machines, to solve above-mentioned background technique
The problem of middle proposition.
To achieve the above object, the utility model provides the following technical solutions:
A kind of rotor butt-joint integration test all-in-one machine, including all-in-one machine framework, master control panel, the first cylinder, No.1 stepping
Motor, test fixture, No.1 servo motor and pressure sensor, all-in-one machine framework top are rotatably connected to master control panel,
Master control panel lower rear is provided with the first track, and the first rail inferior portion is provided with the first cylinder, and the first cylinder top is equipped with limit
At position, the small cylinder of positioning is provided with above spacing place；It is provided with cylinder pawl above the small cylinder of positioning, cylinder pawl is slidably connected
Second track, cylinder pawl connect No.1 stepper motor, position small cylinder rear portion and are provided with stationary fixture, stationary fixture is equipped with light
Electric inductor, and stationary fixture lower part is provided with third track, third rail end fixes No. two servo motors, No. two servo electricity
Machine is rotatablely connected screw rod, and wire rod thread is connected and fixed fixture；Third track side is equipped with butt-joint collet, butt-joint collet top
Stepper motor is connected, third track centre lower part is provided with the second cylinder, and the second cylinder upper end is fixedly connected with No.1 servo motor,
No. three servo motors are fixedly connected with above No.1 stepper motor；The stepper motor side is fixedly connected with pressure sensor, touches
Weld clip back of head is provided with test fixture, and transverse strands have the 4th track above test fixture, and the 4th Track Rear connects No. two steps
Into motor.
As a further solution of the present invention: being provided with placement plate, test fixture signal below the test fixture
Alarm is connected, test fixture rear portion is provided with the 7th track.
The alarm is beep alarm device as a further solution of the present invention,.
First track is fixedly connected in all-in-one machine framework and has as a further solution of the present invention,
Certain tilt angle.
The test fixture side is fixedly connected with the 5th track as a further solution of the present invention, and the 4th
Rail end is fixedly connected with No. three stepper motors.
The 6th track is equipped with below No. three stepper motors as a further solution of the present invention,.
The master control panel is PLC control panel as a further solution of the present invention,.
Compared with prior art, the utility model has the beneficial effects that establishment PLC signal control circuit, passes through stepping electricity
Machine and drive system replace manpower to pick and place rotor, overturn the fixed Design Thinking of existing butt-welding fixture, make butt-welding fixture dynamic
Get up；Butt-welding machine or more stroke and butt-welding machine butt-joint rotation indexing are precisely controlled by servo motor；It can by pressure sensor
With timing monitoring butt-joint pressure size；Test fixture and test equipment one not separation structure are efficiently separated, according to test rotor gauge
Lattice, test fixture can move up on definitive orbit.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of rotor butt-joint integration test all-in-one machine.
Fig. 2 is the location drawing of stepper motor and the second cylinder in rotor butt-joint integration test all-in-one machine.
Fig. 3 is the location drawing of No. three stepper motors and pressure sensor in rotor butt-joint integration test all-in-one machine.
In figure: 1- master control panel；The first track of 2-；3- spacing place；The first cylinder of 4-；5- positions small cylinder；6- cylinder pawl；
The second track of 7-；8- No.1 stepper motor；9- third track；10- stationary fixture；11- butt-joint collet；The 4th track of 12-；13-
No. two stepper motors；14- test fixture；The 5th track of 15-；16- placement plate；17- stepper motor；18- No.1 servo motor；
The second cylinder of 19-；No. bis- servo motors of 20-；No. tri- stepper motors of 21-；The 6th track of 22-；The 7th track of 23-；24- pressure passes
Sensor；No. tri- servo motors of 25-.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment 1
Please refer to Fig. 1~3, in the utility model embodiment, a kind of rotor butt-joint integration test all-in-one machine, including all-in-one machine
Framework, master control panel 1, the first cylinder 4, No.1 stepper motor 8, test fixture 14, No.1 servo motor 18 and pressure sensor
24；All-in-one machine framework top is rotatably connected to master control panel 1, and master control panel 1 is PLC control panel, 1 rear portion of master control panel
Lower section is provided with the first track 2, and the first track 2 is fixedly connected in all-in-one machine framework and has certain tilt angle, and the
One track, 2 lower part is provided with the first cylinder 4, and 4 top of the first cylinder is equipped with spacing place 3, it is stingy that positioning is provided with above spacing place 3
Cylinder 5 finishes parameter on PLC master control panel 1, spacing place 3 is rolled into from top to bottom in the first track 2 to butt-joint rotor, by first
The jack-up of cylinder 4 pushes at the small cylinder 5 of positioning and does positioning adjustment；Cylinder pawl 6, cylinder are provided with above the small cylinder 5 of positioning
Pawl 6 is slidably connected the second track 7, and cylinder pawl 6 connects No.1 stepper motor 8, positions small 5 rear portion of cylinder and is provided with stationary fixture
10, stationary fixture 10 is equipped with photoelectric sensor, and 10 lower part of stationary fixture is provided with third track 9,9 end of third track
No. two servo motors 20 are fixed, No. two servo motors 20 are rotatablely connected screw rod, and wire rod thread is connected and fixed fixture 10, walk in No.1
Into under the driving of motor 8 and the second track 7, crawl rotor of cylinder pawl 6 etc. is to be transmitted, and rotor is transported to fixation using cylinder pawl 6
Fixture 10 is held, and No. two servo motors 20 drive screw rod to rotate and then stationary fixture 10 is driven to slide along third track 9 and transport at this time
Send rotor.
9 side of third track is equipped with butt-joint collet 11, connects stepper motor 17, third track above butt-joint collet 11
9 central lowers are provided with the second cylinder 19, and 19 upper end of the second cylinder is fixedly connected with No.1 servo motor 18, wherein No.1 stepping
No. three servo motors 25 are fixedly connected with above motor 8, No. two servo motors 20 drive screw rod to transport within the scope of rotor to butt-joint, this
When No.1 stepper motor 8 and stepper motor 17 drive cylinder pawl 6 to return to waiting for grabbing next rotor, the second cylinder 19 will be located at
Rotor central spindle within the scope of butt-joint clamps, and then stationary fixture 10 retreats, and photoelectric sensor is detected to butt-joint rotor initial alignment
Position adjusts stroke up and down by No.1 servo motor 18 and No. three servo motors 25；17 side of stepper motor is fixedly connected
There is pressure sensor 24,11 rear portion of butt-joint collet is provided with test fixture 14, and 14 top transverse strands of test fixture have the 4th track
12,12 rear portion of the 4th track connects No. two stepper motors 13, and 14 side of test fixture is fixedly connected with the 5th track 15, the 4th rail
12 end of road is fixedly connected with No. three stepper motors 21, the 6th track is equipped with below No. three stepper motors 21, in pressure sensor 24
Lower rotor part starts butt-joint, and No. two servo motors 20 drive screw rod to invert and then stationary fixture 10 is driven to advance after rotor butt-joint, by
No. two stepper motors 13 and the 4th track 12 realize front and back operation, cooperate cylinder pawl 6 to be put into rotor in No. three stepper motors 21
On test fixture 14, No. three stepper motors 21 of test passes are risen, and rotor is put on the 5th track 15.
Embodiment 2
In order to keep the technical solution of the application more perfect and full and accurate, increase part on the basis of present above-described embodiment 1
Technical characteristic, so that the technological means of the application discloses more sufficiently, specifically, increased technical characteristic is the survey
Placement plate 16 is provided with below examination fixture 14,14 signal of test fixture connects alarm, it is preferable that alarm is buzzing alarm
Device, 14 rear portion of test fixture are provided with the 7th track 23, and the 7th track 23 can be according to adjusting before and after measured rotor specification.
In addition, the power supply in the application uses the MIYACHI meter Ya Qi transistor source of welding current, it can be with constant voltage, constant current
Or constant voltage and constant current combination control, frequency range is high frequency, this point proposes the object for being not used as limitation protection.
The working principle of the utility model is: establishment PLC signal control circuit, is replaced by stepper motor and drive system
Manpower picks and places rotor, overturns the fixed Design Thinking of existing butt-welding fixture, butt-welding fixture is allowed to move up；Pass through servo motor
It is precisely controlled butt-welding machine stroke and butt-welding machine butt-joint rotation indexing up and down；It can be with timing monitoring butt-joint pressure by pressure sensor
Size；Test fixture and test equipment one not separation structure are efficiently separated, according to test rotor specification, test fixture can be both
Orbit determination moves up on road, and butt-welding machine and rotor integrated test machine two separated separate units can be by control circuit and driving
System implements combined integrated machine, reaches compatible, automation and intelligentification purpose；Automation and intelligentification production has promoted technical staff to control
The understanding and raising of circuit processed and drive system technology, key are the transformation in terms of technical thinking；Productivity improves 15%, disappears
Also reduce by 2 operators while operating the potential risk bred except manpower；Butt-joint stay in grade, throughout.It is especially suitable
Unification kind has the intelligent integrated machine of brush small household appliances motor and the industrial series-wound motor rotor butt-joint integration test of small-power.Using
Test macro on schedule, have test resistance, welding kesistance, turn-to-turn pressure resistance, insulation resistance, the function of Hi-pot test one, machine
Dynamic property is strong, is mounted with four scroll wheels, manpower promotion can work out any place position, while also have warning function.
It should be strongly noted that test fixture, stepper motor and pressure sensor are answering for the prior art in the application
With butt-welding machine and rotor integrated test machine two separated separate units can pass through control circuit and drive system implementation group unification
Body machine reaches compatible, automation and intelligentification purpose；Automation and intelligentification production has promoted technical staff to control circuit and driving
The understanding and raising of systems technology, key are the innovative point for being changed into the application in terms of technical thinking, efficiently solve
The potential risk and the low problem of productivity that manpower operation is bred.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this is practical new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this is practical new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing for the equivalent requirements of the claims will be fallen in
All changes in justice and range are embraced therein.It should not treat any reference in the claims as limiting
Related claim.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (7)
1. a kind of rotor butt-joint integration test all-in-one machine, including all-in-one machine framework, master control panel (1), the first cylinder (4), No.1
Stepper motor (8), test fixture (14), No.1 servo motor (18) and pressure sensor (24), which is characterized in that the one
Machine frame body top is rotatably connected to master control panel (1), and master control panel (1) lower rear is provided with the first track (2), the first track
(2) lower part is provided with the first cylinder (4), and the first cylinder (4) top is equipped with spacing place (3), is provided with positioning above spacing place (3)
Small cylinder (5)；It being provided with cylinder pawl (6) above the small cylinder (5) of positioning, cylinder pawl (6) is slidably connected the second track (7),
Cylinder pawl (6) connects No.1 stepper motor (8), positions small cylinder (5) rear portion and is provided with stationary fixture (10), stationary fixture (10)
It is equipped with photoelectric sensor, and stationary fixture (10) lower part is provided with third track (9), third track (9) end fixes No. two
Servo motor (20), No. two servo motors (20) are rotatablely connected screw rod, and wire rod thread is connected and fixed fixture (10)；The third rail
Road (9) side is equipped with butt-joint collet (11), connects stepper motor (17) above butt-joint collet (11), under third track (9) center
Portion is provided with the second cylinder (19), and the second cylinder (19) upper end is fixedly connected No.1 servo motor (18), No.1 stepper motor (8)
Top is fixedly connected with No. three servo motors (25)；Stepper motor (17) side is fixedly connected with pressure sensor (24), touches
Weld clip head (11) rear portion is provided with test fixture (14), and transverse strands have the 4th track (12), the 4th rail above test fixture (14)
Road (12) rear portion connects No. two stepper motors (13).
2. a kind of rotor butt-joint integration test all-in-one machine according to claim 1, which is characterized in that the test fixture
(14) lower section is provided with placement plate (16), and test fixture (14) signal connects alarm, and test fixture (14) rear portion is provided with the
Seven tracks (23).
3. a kind of rotor butt-joint integration test all-in-one machine according to claim 2, which is characterized in that the alarm is bee
Ring warning device.
4. a kind of rotor butt-joint integration test all-in-one machine according to claim 1, which is characterized in that first track
(2) it is fixedly connected in all-in-one machine framework and there is certain tilt angle.
5. a kind of rotor butt-joint integration test all-in-one machine according to claim 1, which is characterized in that the test fixture
(14) side is fixedly connected with the 5th track (15), and the 4th track (12) end is fixedly connected with No. three stepper motors (21).
6. a kind of rotor butt-joint integration test all-in-one machine according to claim 5, which is characterized in that No. three stepping electricity
The 6th track is equipped with below machine (21).
7. -6 any a kind of rotor butt-joint integration test all-in-one machine according to claim 1, which is characterized in that the master control
Panel (1) is PLC control panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821453353.7U CN209318987U (en) | 2018-09-06 | 2018-09-06 | A kind of rotor butt-joint integration test all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821453353.7U CN209318987U (en) | 2018-09-06 | 2018-09-06 | A kind of rotor butt-joint integration test all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209318987U true CN209318987U (en) | 2019-08-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821453353.7U Active CN209318987U (en) | 2018-09-06 | 2018-09-06 | A kind of rotor butt-joint integration test all-in-one machine |
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| CN (1) | CN209318987U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112833847A (en) * | 2021-01-23 | 2021-05-25 | 苏州思威特精密机械有限公司 | Chuck horizontal type edge turning test all-in-one machine |
-
2018
- 2018-09-06 CN CN201821453353.7U patent/CN209318987U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112833847A (en) * | 2021-01-23 | 2021-05-25 | 苏州思威特精密机械有限公司 | Chuck horizontal type edge turning test all-in-one machine |
| CN112833847B (en) * | 2021-01-23 | 2022-07-26 | 苏州思威特精密机械有限公司 | Chuck horizontal type edge turning test all-in-one machine |
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