CN209307619U

CN209307619U - The O-shaped overflow dyeing machine of HTO type short liquor ratio

Info

Publication number: CN209307619U
Application number: CN201822160027.3U
Authority: CN
Inventors: 殷玉敏; 夏筛根
Original assignee: JINGJIANG HUAXIA TECHNOLOGY Co Ltd
Current assignee: JINGJIANG HUAXIA TECHNOLOGY Co Ltd
Priority date: 2018-12-21
Filing date: 2018-12-21
Publication date: 2019-08-27
Anticipated expiration: 2028-12-21

Abstract

The utility model relates to a kind of O-shaped overflow dyeing machines of HTO type short liquor ratio, including control device and body, the control device and the body are electrically connected, the body includes dye vat, material device, selvage guide mechanism, injection box assembly, transmission mechanism and heating cooling body, it is compact-sized, it is highly-safe, it is easy to operate, it is equipped with plaiting device, is not easy cloth blocking；It is heated by steam, environmental protection and energy saving；It is controlled using large screen touch screen/PLC, flexible convenient and fast operating system, technological parameter digitlization setting, high degree of automation；The advantages of heat-exchange device independent design, easy to maintenance, heat loss is few, plays energy-saving and emission-reduction, guarantees product quality, save the cost, improves production efficiency.

Description

The O-shaped overflow dyeing machine of HTO type short liquor ratio

Technical field

The utility model belongs to textile dyeing apparatus field, and in particular to a kind of O-shaped overflow dyeing machine of HTO type short liquor ratio.

Background technique

Traditional O-shaped overflow dyeing machine of HTO type short liquor ratio is unable to quantifying feed in the process of running, and the degree of automation is not high, behaviour It is inconvenient to make, and structure is not perfect in dye vat cylinder body, and fabric, which stacks, is easy stifled cloth.Dye liquor demand is big, and dyeing effect is general, easily It is uneven that there is a situation where dyeing, and waste liquid discharging amount is big.

Utility model content

The technical problems to be solved in the utility model is to mention a kind of O-shaped overflow dyeing machine of HTO type short liquor ratio, overcomes drawbacks described above, Improved by housing construction to the O-shaped overflow dyeing machine of HTO type short liquor ratio, come cannot be detected when solving high-temperature dyeing, solvent selection list One, the problems such as dyeing effect difficulty detects, the degree of automation is low.

In order to solve the above technical problems, the utility model provides a kind of O-shaped overflow dyeing machine of HTO type short liquor ratio, including control dress It sets and body, the control device and the body is electrically connected, the body includes dye vat, material device, selvage guide mechanism, spray Box assembly, transmission mechanism and heating cooling body are penetrated,

The dye vat has dye vat lid bucket and dye vat cylinder body, and the dye vat lid bucket is imported and exported equipped with a cloth, the dye vat The top of the dye vat cylinder body is arranged in lid bucket, and the dye vat lid bucket is fixedly connected with the dye vat cylinder body, the jet box group Part is arranged in the dye vat lid bucket,

The material device includes material bucket and circulating pump, and the control device and the circulating pump are electrically connected, described Material bucket is connect with the inlet of the circulating pump, and the liquid outlet of the circulating pump and the injection box assembly pass through dye liquor pipeline Connection,

The selvage guide mechanism includes cloth-guiding wheel, selvage guide wheel shaft and cloth guide tube, and the cloth-guiding wheel is arranged in the dye vat lid bucket In, the cloth guide tube is arranged in the dye vat cylinder body, and the cloth guide tube is located at the lower section of the injection box assembly, and with it is described Box assembly connection is sprayed,

The transmission mechanism includes selvage guide turbin generator, the first belt pulley, the second belt pulley and belt, the control device with One end of the cloth-guiding wheel electrical connection of motor, the selvage guide wheel shaft is fixedly connected with the cloth-guiding wheel, described in other end stretching Dye vat lid bucket is fixedly connected with first belt pulley, and the side of the selvage guide turbin generator is equipped with second belt pulley, described Second pulley rotation described in cloth-guiding wheel motor control, second belt pulley drive first belt to rotate by belt Dynamic, first belt pulley drives the cloth-guiding wheel rotation,

The heating cooling body includes heat exchanger, and the dye liquor pipeline is by way of the heat exchanger, the heat exchange The dye liquor in liquid or gas and the dye liquor pipeline in the steam cooling water pipe of device carries out heat exchange,

Cloth is imported and exported from the cloth into after the dye vat lid bucket, and the cloth-guiding wheel drives the cloth in the dye It is rotated in cylinder cylinder body.

As a kind of a kind of preferred embodiment of the O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model, the transmission mechanism It further include being arranged in outside the dye vat cylinder body to control motor and left and right swing cloth mechanism, the control device controls motor with described It is electrically connected, the cloth guide tube is to control pipe, controls motor, the other end and institute described in one end connection of the left and right swing cloth mechanism It states the intracorporal pipe of controlling of dye vat cylinder to connect, the motor of controlling is by controlling pipe horizontal pendulum described in left and right swing cloth mechanism drive It is dynamic.

As a kind of a kind of preferred embodiment of the O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model, the transmission mechanism Further include the cloth outputting motor being arranged in outside the dye vat cylinder body, go out cotton piece buff and cloth discharge frame, the control device and cloth outputting electricity Machine is electrically connected, and the cotton piece buff out is fixed on the cloth discharge frame, the rotation of cloth outputting wheel described in the cloth outputting motor control.

As a kind of a kind of preferred embodiment of the O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model, the selvage guide mechanism It further include shelves cloth apparatus placed in the middle, the shelves cloth apparatus placed in the middle is arranged in the dye vat cylinder body, and the shelves placed in the middle, which arrange, is set to frame Shape structure, cloth are mobile from the channel in the frame-shaped construction to cloth inlet and outlet direction.

As a kind of a kind of preferred embodiment of the O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model, the jet box group Part includes nozzle, sprays case, and the liquid feeding end for spraying case connects the dye liquor pipeline, the outlet end connection institute for spraying case State nozzle.

As a kind of a kind of preferred embodiment of the O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model, the nozzle setting At the cloth intlet of the cloth guide tube, the nozzle is formed by surrounding ring-like or frame shape pipeline, in the inside of the pipeline Pipe face is equipped with multiple spray-holes, when the cloth enters the cloth guide tube from the nozzle, the dye of the spray-hole ejection Liquid is sprayed on the cloth.

As a kind of a kind of preferred embodiment of the O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model, the dye vat lid bucket It is inside additionally provided with cylinder head spray tube, the top of the cloth-guiding wheel is arranged in the cylinder head spray tube, and the cylinder head spray tube is connected to institute State dye liquor pipeline.

As a kind of a kind of preferred embodiment of the O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model, the dye vat cylinder body It is inside additionally provided with cylinder body spray tube, the lower section of the cloth guide tube is arranged in the cylinder body spray tube, and the cylinder body spray tube is connected to institute State dye liquor pipeline.

As a kind of a kind of preferred embodiment of the O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model, the dye vat cylinder body Interior be equipped with deposits cloth cage, the lower section deposited cloth cage and the cloth guide tube is arranged in, and the cloth outlet of the cloth guide tube, which protrudes into, described deposits cloth Cage enters cage mouth, and the mouth that comes out of steamer for depositing cloth cage is imported and exported close to the cloth,

Cloth from the cloth outlet of the cloth guide tube enter described in deposit in cloth cage, through the mouth that comes out of steamer for depositing cloth cage from the cloth Material inlet and outlet remove.

As a kind of a kind of preferred embodiment of the O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model, in the dye vat cylinder In body, it is additionally provided with filter, the filter is in tubbiness, and the filter is connected to the first outlet tube and the second outlet tube, described First outlet tube is connected to the material device, and second outlet tube is connected to the heat exchanger, in the dye vat cylinder body Dye liquor entered in the filter by the bucket wall of the filter, then be sent into the material device by first outlet tube And/or it is sent into the heat exchanger by second outlet tube.

Compared with prior art, the utility model proposes a kind of O-shaped overflow dyeing machine of HTO type short liquor ratio, improve machine it is intracorporal Modular construction and position, have the advantage that

1, plaiting device is designed, stacks fabric more neat, is not easy stifled cloth, high degree of automation；

2, dosing device is designed, flowmeter --- touch screen --- quantifying feed high degree of automation can be in machine In device operational process, according to dye liquor is increased at any time the case where dye liquor in dye vat, it is also convenient for the dye liquor situation to flow back in observation dye vat, It overhauls and convenient for disassembly and assembly, and has agitating device；

3, it is controlled using large screen touch screen/PLC, flexible convenient and fast operating system, technological parameter digitlization setting, automatically Change degree is high, with present information network, it can be achieved that factory's remote diagnosis and troubleshooting etc. service；

4, be equipped with stifled cloth winding and self solve function, when stifled cloth situation occurs, can by block up the monitoring of cloth warning device come It notifies control device, inverts cloth-guiding wheel；

5, it is equipped with accurate flow control unit, dye liquor amount is notified by control device by flowmeter, is controlled by control device Whether feed；

6, design deposits cloth cage and spreads Teflon pipe at stainless steel tube, smooth unobstructed, convenient for the movement of cloth, avoids Stifled cloth and cloth damage occurs；

7, end socket is designed, so that dye liquor note deposits that insulating space is small, and bath raio is small, reduces that water consumption is low, reduces discharge amount, section The about energy can also increase or decrease bath raio according to different requirements；

8, cylinder head spray tube, injection box assembly are designed, is sprayed at cylinder body spray tube three, so that the dip dyeing effect of cloth is more It is good, and more save dye liquor.

Detailed description of the invention

It, below will be to required in embodiment description in order to illustrate more clearly of the technical solution of the utility model embodiment The attached drawing used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the utility model Example, for those of ordinary skill in the art, without any creative labor, can also be according to these attached drawings Obtain other attached drawings.

Fig. 1 is a kind of schematic view of the front view of the O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model；

Fig. 2 is a kind of side structure schematic view of the O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model.

Wherein: 1 be dye vat, 11 be dye vat lid bucket, 111 be cloth inlet and outlet, 12 be dye vat cylinder body, 13 for deposit cloth cage, 131 be into cage mouth, 132 for come out of steamer mouth, 21 be material bucket, 22 be circulating pump, 23 be material bucket water inlet, 24 be material bucket heating Mouthful, 25 be stirring motor, 26 be agitating shaft, 27 be material bucket sewage draining exit, 31 be cloth-guiding wheel, 32 be selvage guide wheel shaft, 33 be selvage guide Pipe, 34 for control pipe, 35 be shelves cloth apparatus placed in the middle, 36 be stifled cloth warning device, 4 be injection box assembly, 41 be nozzle, 42 be cylinder Head spray tube, 43 be cylinder body spray tube, 51 be the first belt pulley, 52 for control motor, 53 be left and right swing cloth mechanism, 54 for out Cloth motor, 55 for go out cotton piece buff, 56 be cloth discharge frame, 61 be heat exchanger, 62 be steam cooling water inlet, 63 be steam cooling water Outlet, 71 be dye liquor pipeline, 8 be filter, 81 be the first outlet tube, 82 be the second outlet tube, 91 be end socket, 92 be illumination fill It sets, 93 be discharge outlet, 94 be water inlet pipe, 95 be automatically unloading pipe, 96 be anti-vacuum port, 97 be automatically unloading mouth, 98 be manual Relief port, 99 be overflow port, 100 be safety valve, 101 be safety interlock, 102 be temperature-measuring port, 103 be gauge port, 104 be manhole.

Specific embodiment

A kind of O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model, including control device (not shown) and body (not shown), control device and body are electrically connected, and body includes dye vat, material device, selvage guide mechanism, injection box assembly, passes Motivation structure and heating cooling body, control device control the operation of above-mentioned various kinds of equipment.

To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, below with reference to specific implementation Mode is described in further detail the utility model.

Firstly, " one embodiment " or " embodiment " referred to herein, which refers to, may be included at least one reality of the utility model A particular feature, structure, or characteristic in existing mode." in one embodiment " that different places occur in the present specification is not The same embodiment is referred both to, nor the individual or selective embodiment mutually exclusive with other embodiments.

Secondly, the utility model is described in detail using structural schematic diagram etc., when the utility model embodiment is described in detail, For purposes of illustration only, indicate that the schematic diagram of the O-shaped overflow dyeing machine structure of HTO type short liquor ratio can disobey general proportion and make partial enlargement, and The schematic diagram is example, should not limit the range of the utility model protection herein.In addition, should include in actual fabrication The three-dimensional space of length, width and depth.

Fig. 1 and Fig. 2 are please referred to, Fig. 1 is a kind of main view knot of the O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model Structure schematic diagram；Fig. 2 is a kind of side structure schematic view of the O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model.Such as Fig. 1 Shown in 2, a kind of O-shaped overflow dyeing machine of HTO type short liquor ratio described in the utility model, including control device and body, control device It is electrically connected with body, the body includes dye vat 1, material device (not shown), selvage guide mechanism (not shown), injection box assembly 4, transmission mechanism (not shown) and heating cooling body (not shown).In above-mentioned several mechanisms, dye vat 1 is for fixing and accommodating Fabric is dyed；Material device recycles dye liquor for preparing dye liquor in dye vat 1 and material device；Selvage guide mechanism uses Rotation or moving direction after guidance cloth enters dye vat 1, and rotation or moving direction after dye vat 1 out；Jet box Component 4 is used to dye liquor being injected in cloth, is dyed；Transmission mechanism is used to provide power for selvage guide mechanism etc.；It heats cold But mechanism is used to heat dye liquor, guarantees being normally carried out for dyeing；Control device is used for each item number to dyeing course in dye vat 1 According to or operation controlled, control device for controlling stirring, the liquid in-out etc. of dye liquor process for preparation in material device, Control device be used for water circulating pump 22 open or close and feed liquor liquid outlet quantity controls, control device be used for heating The opening and closing of cooling body and warming and cooling rate are controlled.There are many setting positions for heating cooling body, including But it is not limited to shown in attached Fig. 1 and 2.Heating cooling body be most preferably set to dye liquor enter before dye vat by way of dye liquor pipeline 71 On.The advantages of this arrangement are as follows reaching coloration requirements into the dye liquor in dye vat, no remaining transport pipeline loss avoids energy Amount loss, heating or cooling effect are poor.

The dye vat in the body 1, material device, selvage guide mechanism, injection box assembly 44, driver will be introduced respectively below Structure and heating cooling body.

In order to enable the set-up mode of dye vat is more easy-to-understand, by dye vat be divided into dye vat cylinder body 12 and dye vat lid bucket 11 this Two parts are introduced:

Introduce dye vat 1 first: dye vat 1 divides for dye vat lid bucket 11 and dye vat cylinder body 12, and dye vat lid bucket 11 is arranged in dye vat cylinder The top of body 12, dye vat lid bucket 11 are fixedly connected with dye vat cylinder body 12, and dye vat lid bucket 11 is connected to dye vat cylinder body 12, dye vat lid bucket 11 for accommodate cloth-guiding wheel 31 and injection box assembly 4, dye vat lid bucket 11 side wall be equipped with a cloth inlet and outlet 111, for into The lower section of cloth-guiding wheel 31 is arranged in cloth out, injection box assembly 4, and dye vat cylinder body 12 deposits cloth cage 13, cloth guide tube 33, cloth for accommodating Material and dye liquor, deposit the lower section that cloth guide tube 33 is arranged in cloth cage 13.

In a preferred embodiment, the end socket 91 of two boards shape is equipped in dye vat cylinder body 12, by end socket 91 by dye vat cylinder body 12 are separated into three chambers, and intermediate chamber deposits cloth cage 13, cloth guide tube 33, cloth and dye liquor, the chamber on both sides for accommodating For cavity, the presence of end socket 91, so as to deposit insulating space small for dye liquor note.

Next introduces selvage guide mechanism, it includes cloth-guiding wheel 31, selvage guide wheel shaft 32 and cloth guide tube 33, their set-up mode has It is a variety of, one of Fig. 1 and Fig. 2 set-up mode is described below, cloth-guiding wheel 31 is arranged in the top of injection box assembly 4, will be led Stringing 33 is arranged in the lower section of injection box assembly 4, the cloth outlet of cloth guide tube 33 protrude into deposit cloth cage 13 enter cage mouth, deposit cloth cage 13 Come out of steamer mouth close to cloth inlet and outlet 111, shelves cloth apparatus 35 placed in the middle be arranged in deposit cloth cage 13 come out of steamer mouth and cloth inlet and outlet 111 it Between, shelves cloth apparatus 35 placed in the middle is frame-shaped construction, and cloth is passed through from its center.

The operating of cloth be unable to do without selvage guide mechanism, but selvage guide mechanism needs power support, so then introducing below Transmission mechanism, transmission mechanism include the component for guiding cloth-guiding wheel 31 to rotate, the component for being guided out the rotation of cotton piece buff 55, guide and control pipe The component of swing.

The component that wherein guidance cloth-guiding wheel 31 rotates includes selvage guide turbin generator (not shown), the first belt pulley 51, the second skin Belt wheel (not shown) and belt (not shown), one end of selvage guide wheel shaft 32 are fixedly connected with cloth-guiding wheel 31, and the other end stretches out dye vat Lid bucket 11 is fixedly connected with the first belt pulley 51, and the side of selvage guide turbin generator is equipped with the second belt pulley, when control device unlatching is led When cloth turbin generator, the second pulley rotation of cloth-guiding wheel motor control, the second belt pulley drives 51 turns of the first belt pulley by belt Dynamic, the first belt pulley drives cloth-guiding wheel 31 to rotate.

The component that the swing of pipe 34 is controlled in guidance includes that machine is controlled in control motor 52 and the left and right being arranged in outside dye vat cylinder body 12 Structure 53, cloth guide tube 33 is the pipe 34 of controlling with the function that swings at this time, and electricity is controlled in one end connection of left and right swing cloth mechanism 53 Machine 52, the other end are connect with the pipe 34 of controlling in dye vat cylinder body 12, the structure of left and right swing cloth mechanism 53 can there are many, it is only necessary to it is real It is now able to drive and controls pipe 34 and swing, when motor 52 is controlled in control device unlatching, control motor 52 and pass through left and right 34 horizontal hunting of pipe is controlled in the drive of swing cloth mechanism 53.

The component for being guided out the rotation of cotton piece buff 55 includes the cloth outputting motor 54 being arranged in outside dye vat cylinder body 12, goes out cotton piece buff 55 and go out Cloth holder 56, cotton piece buff 55 is fixed on cloth discharge frame 56 out, and cloth outputting motor 54 controls out the rotation of cotton piece buff 55.When control device is opened out When cloth motor 54, cotton piece buff 55 is rotated out.

The path circumscribed of above-mentioned cloth are as follows: cloth is first entered in dye vat lid bucket 11 by cloth inlet and outlet 111, is led through what is rotated Cotton piece buff 31, which drives, enters injection box assembly 4, cloth guide tube 33 (controlling pipe 34) is entered back into, by the cloth outputting of cloth guide tube 33 (controlling pipe 34) End, which is led into, deposits in cloth cage 13, and the mouth that comes out of steamer of Jing Cunbu cage 13, which is imported and exported through shelves cloth apparatus 35 placed in the middle from cloth, to be removed, cloth outputting 55 cloth-tractions are taken turns to fall among cloth bucket (not shown).When stifled cloth warning device 36 sounds an alarm, control device operates selvage guide Turbin generator reversion, inverts cloth-guiding wheel 31, to avoid stifled cloth.

By selvage guide mechanism and transmission mechanism, the entire operation process of cloth is completed.In this equipment, except the fortune of cloth Switch to outside a key content, the operating of dyestuff is also an emphasis.

Material device is described below:

Material device includes material bucket 21 and circulating pump 22, and control device and circulating pump 22 are electrically connected, material bucket 21 with The inlet of circulating pump 22 connects, and the liquid outlet of circulating pump 22 is connected to injection box assembly 4 by dye liquor pipeline 71, in material bucket 21 are equipped with a material bucket water inlet 23, for adding water, in addition to this, being additionally provided on material bucket 21 into material bucket 21 Charging basket heating gate 24.Material device further includes stirring motor 25, and control device and stirring motor 25 are electrically connected, stirring motor 25 Extension end be connected with agitating shaft 26, agitating shaft 26 protrudes into material bucket 21, and dyestuff is uniformly mixed to form dye liquor with clear water.

Dyestuff enters in material bucket 21, and water enters in material bucket 21 from material bucket water inlet 23, is stirred by control device unlatching It mixes motor 25 to stir evenly dyestuff and water, forms dye liquor, circulating pump 22 is opened by control device, will be contaminated by circulating pump 22 Liquid is sent into dye liquor pipeline 71.

Above-mentioned material device has agitating device to be sufficiently mixed dyestuff and water.Material bucket branch is additionally provided in this material device The fixed structures such as frame (not shown), material device also have some Computer Aided Designs, such as: material bucket sewage draining exit 27.

Dye liquor is during recycling, due to contacting with cloth, can generate precipitating or batting substance, therefore, In dye vat cylinder body 12, it is additionally provided with filter 8, for that will precipitate or batting substance filters out, filter 8 is in tubbiness, mistake Filter 8 is connected to the first outlet tube 81 and the second outlet tube 82, the first outlet tube 81 are connected to material device, the second outlet tube 82 It is connected to heat exchanger 61, the dye liquor in dye vat cylinder body 12 is entered in filter 8 by the bucket wall of filter 8, then goes out liquid by first Pipe is sent into material device and/or is sent into heat exchanger 61 by the second outlet tube 82.

After material bucket 21 is added in dyestuff and water, opening stirring motor 25 by control device rotates agitating shaft 26, will Dyestuff is uniformly mixed to form dye liquor with water, and dye liquor is sent into dye vat 1 by circulating pump 22 through dye liquor pipeline 71, completes to dye cloth, extra Dye liquor through filter 8 filtering after, into the first outlet tube 81, return in material bucket 21, prepared again according to the case where dye liquor Dye liquor.

Dye liquor is being obtained, and after cloth enters dye vat 1, is needing for dye liquor to be sprayed on cloth, therefore is spraying box assembly pair It is most important for dyeing, lower mask body introduction structure relevant to injection:

Injection box assembly includes nozzle 41, sprays case (not shown), sprays the liquid feeding end connection dye liquor pipeline 71 of case, sprays The outlet end of case connects nozzle 41, dye liquor feeding is sprayed after being pressurized in case, sprays to cloth by nozzle 41.The setting of nozzle 41 exists At the cloth intlet of cloth guide tube 33, the structure of nozzle 41 can there are many, in Fig. 1 and embodiment shown in Fig. 2, nozzle 41 is by enclosing It is formed at ring-like or frame shape pipeline, is equipped with multiple spray-holes (not shown) on the inside tube face of pipeline, cloth is by selvage guide Wheel 31 is sent into nozzle 41, carries out jet dyeing, then enters cloth guide tube 33 by nozzle 41 again.Dye can be completed in said nozzle 41 Color, extra dye liquor fall within the lower part of dye vat cylinder body 12, deposit cloth cage 13 when cloth enters, can also carry out secondary dyeing, that is, soak Profit, still, such operation or more wasteful dye liquor.So being also added new in Fig. 1 and embodiment shown in Fig. 2 Staining method: being arranged cylinder head spray tube 42 in dye vat lid bucket 11, and the top of cloth-guiding wheel 31, cylinder head is arranged in cylinder head spray tube 42 Spray tube 42 is connected to dye liquor pipeline 71, and cylinder body spray tube 43 is arranged in dye vat cylinder body 12, and cylinder body spray tube 43 is arranged in cloth guide tube 33 lower section, cylinder body spray tube 43 are connected to dye liquor pipeline 71.

When dye liquor enters dye vat 1 from dye liquor pipeline 71, three strands are divided into, first strand enters cylinder head spray tube 42 to cloth Material carries out the spray of first time, and second strand enters injection box assembly 4, carries out secondary injection to cloth, third stock enters cylinder Body spray tube 43 carries out the injection of third time to cloth, and extra dye liquor stays in the bottom of dye vat cylinder body 12, on the one hand can be with the Four times the dyeing of cloth is supplemented, on the other hand, after the completion of dyeing, into filter 8, is prepared to enter into following again Ring.This mode is more uniform to the dyeing of cloth, comprehensively, greatly avoids the problem of dyeing is uneven or leakage contaminates, and Dye liquor dosage is few.

In order to cooperate dyeing effect, dye liquor is first heated before entering dye vat 1, heating cooler is described below Structure:

Heating cooling body includes heat exchanger 61, and dye liquor pipeline 71 is by way of heat exchanger 61, the steam of heat exchanger 61 Liquid or gas and dye liquor in cooling water pipe carry out heat exchange, and the both ends of the steam cooling water pipe in heat exchanger 61 are set as steaming Vapour cooling water inlet 62 and steam cooling water outlet 63, hot steam or cooling water enter heat exchange from steam cooling water inlet 62 In device 61, the heat exchange with dye liquor in dye liquor pipeline 71 is completed in heat exchanger 61, then hot steam or cooling water again from Steam cooling water outlet 63 flows out, and the dye liquor after heat exchange continues through dye liquor pipeline 71 and is fed through dye vat cylinder body 12 In.

Above structure is to heat cooling body steps involved in use process in the O-shaped overflow dyeing machine of HTO type short liquor ratio.

In addition to above structure, dye vat 1 is equipped with the lighting device 92 for observing dye vat inner case, 1 bottom of dye vat Equipped with discharge outlet 93 and water inlet pipe 94, automatically unloading pipe 95, anti-vacuum port for improving safety in 1 operational process of dye vat 96, automatically unloading mouth 97, manual relief port 98, overflow port 99, safety valve 100, safety interlock 101, temperature-measuring port 102, pressure Power table mouth 103 also makes in maintenance or the manhole of cleaning dye vat 1 etc..Since these contents are well known to those skilled in the art , so, details are not described herein.

The O-shaped overflow dyeing machine operating procedure of HTO type short liquor ratio described in the utility model are as follows:

1, the processing of dye liquor: dyestuff is added in material bucket 21, is put into tap water by material bucket water inlet 23, passes through control Device opens stirring motor 25, and agitating shaft 26 rotates, dyestuff and tap water are mixed to form dye liquor in material bucket 21, passed through The hot water or heat steam that material bucket heating gate 24 enters heat material bucket 21, and being reached with this mixes dyestuff with water more Even purpose, then dye liquor is sent into heat exchanger 61 by circulating pump 22, is sent into cylinder by dye liquor pipeline 71 to after dye liquor heating In head spray tube 42, injection box assembly 4 and cylinder body spray tube 43, it is ejected on cloth, extra dye liquor falls into dye vat cylinder body 12 Bottom, enter after being filtered by the filter 8 of dye vat bottom and again recycle, a part is from 82 inflow heat exchanger of the second outlet tube 61, after heat exchanger 61 exchanges heat again, spray-painting again is participated in into dye liquor pipeline 71, and another part is from the first outlet tube 81 After out, is mixed with progress dyestuff supplement in material bucket 21 or the dye liquor after tap water supplement, then enter heat exchange together 61 heat exchange of device increases temperature, is again introduced into the spray-painting of the participation of dye liquor pipeline 71 again.Filter 8 is produced after being filtered for multiple times Filter 8 can be taken out by manhole 104 and be cleared up by raw a large amount of battings etc..Impurity and dye liquor in material bucket 21 in dyestuff In sundries pass through material bucket sewage draining exit 27 be discharged.

2, the processing of cloth: it is put into cloth from cloth inlet and outlet 111, is entered by cloth-guiding wheel 31 and controls pipe 34, by left and right Swing cloth mechanism 53 controls the swing of cloth, is uniformly put into and deposits cloth cage 13, when cloth passes through 31 top of cloth-guiding wheel, cylinder head spray tube 42 pairs of clothes are sprayed, when cloth enters and controls pipe 34, are first sprayed by injection box assembly 4 cloth, when cloth from Pipe 34 is controlled to come out, into when depositing cloth cage 13, cylinder body spray tube 43 sprays cloth, cloth from deposit cloth cage 13 come out after, Through shelves cloth apparatus 35 (preventing cloth sideslip, the direction of fixed cloth) placed in the middle, go out dye vat cylinder body 12 by cloth inlet and outlet 111, in cloth outputting It is fallen among cloth bucket under the drive of wheel 55.

The above-mentioned O-shaped overflow dyeing machine of HTO type short liquor ratio is compact-sized, highly-safe, easy to operate, is equipped with plaiting device, is not easy Cloth blocking；It is heated by steam, environmental protection and energy saving；It is controlled using large screen touch screen/PLC, flexible convenient and fast operating system, work The setting of skill parameters numberization, high degree of automation；Heat-exchange device independent design, easy to maintenance, heat loss is few, plays energy conservation The advantages of emission reduction, guarantee product quality, save the cost, raising production efficiency.

It should be noted that above embodiments are merely intended for describing the technical solutions of the present application, but not for limiting the present application, although reference The utility model is described in detail in preferred embodiment, those skilled in the art should understand that, it can be to this reality It is modified or replaced equivalently with novel technical solution, without departing from the spirit and scope of the technical scheme of the present invention, It should all cover in the scope of the claims of the utility model.

Claims

The O-shaped overflow dyeing machine of 1.HTO type short liquor ratio, including control device and body, the control device and the body are electrically connected, It is characterized by: the body includes dye vat, material device, selvage guide mechanism, injection box assembly, transmission mechanism and heating cooler Structure,

The dye vat has dye vat lid bucket and dye vat cylinder body, and the dye vat lid bucket is imported and exported equipped with a cloth, the dye vat lid bucket The top of the dye vat cylinder body is set, and the dye vat lid bucket is fixedly connected with the dye vat cylinder body, and the injection box assembly is set It sets in the dye vat lid bucket,

The material device includes material bucket and circulating pump, and the control device and the circulating pump are electrically connected, the material Bucket is connect with the inlet of the circulating pump, and the liquid outlet of the circulating pump is connected with the injection box assembly by dye liquor pipeline It is logical,

The selvage guide mechanism includes cloth-guiding wheel, selvage guide wheel shaft and cloth guide tube, and the cloth-guiding wheel is arranged in the dye vat lid bucket, institute State cloth guide tube be arranged in the dye vat cylinder body, the cloth guide tube be located at it is described injection box assembly lower section, and with the injection Box assembly connection,

The transmission mechanism includes selvage guide turbin generator, the first belt pulley, the second belt pulley and belt, the control device with it is described One end of cloth-guiding wheel electrical connection of motor, the selvage guide wheel shaft is fixedly connected with the cloth-guiding wheel, and the other end stretches out the dye vat Lid bucket is fixedly connected with first belt pulley, and the side of the selvage guide turbin generator is equipped with second belt pulley, the selvage guide Turbin generator controls second pulley rotation, and second belt pulley drives first pulley rotation, institute by belt It states the first belt pulley and drives the cloth-guiding wheel rotation,

The heating cooling body includes heat exchanger, the dye liquor pipeline by way of the heat exchanger, the heat exchanger The dye liquor in liquid or gas and the dye liquor pipeline in steam cooling water pipe carries out heat exchange,

Cloth is imported and exported from the cloth into after the dye vat lid bucket, and the cloth-guiding wheel drives the cloth in the dye vat cylinder It is rotated in body.
2. the O-shaped overflow dyeing machine of HTO type short liquor ratio as described in claim 1, it is characterised in that: the transmission mechanism further includes setting Motor and left and right swing cloth mechanism are controlled outside the dye vat cylinder body, the control device controls electrical connection of motor with described, The cloth guide tube is to control pipe, controls motor, the other end and the dye vat cylinder described in one end connection of the left and right swing cloth mechanism Intracorporal to control pipe connection, the motor of controlling is by controlling pipe horizontal hunting described in left and right swing cloth mechanism drive.
3. the O-shaped overflow dyeing machine of HTO type short liquor ratio as described in claim 1, it is characterised in that: the transmission mechanism further includes setting Cloth outputting motor outside the dye vat cylinder body goes out cotton piece buff and cloth discharge frame, the control device and the cloth outputting electrical connection of motor, The cotton piece buff out is fixed on the cloth discharge frame, the rotation of cloth outputting wheel described in the cloth outputting motor control.
4. the O-shaped overflow dyeing machine of HTO type short liquor ratio as described in claim 1, it is characterised in that: the selvage guide mechanism further includes placed in the middle Shelves cloth apparatus, the shelves cloth apparatus placed in the middle are arranged in the dye vat cylinder body, and the shelves placed in the middle, which arrange, is set to frame-shaped construction, cloth It is mobile from the channel in the frame-shaped construction to cloth inlet and outlet direction.
5. the O-shaped overflow dyeing machine of HTO type short liquor ratio as described in claim 1, it is characterised in that: the injection box assembly includes spray Mouth sprays case, and the liquid feeding end for spraying case connects the dye liquor pipeline, and the outlet end for spraying case connects the nozzle.
6. the O-shaped overflow dyeing machine of HTO type short liquor ratio as claimed in claim 5, it is characterised in that: the nozzle is arranged in the selvage guide At the cloth intlet of pipe, the nozzle is formed by surrounding ring-like or frame shape pipeline, is equipped on the inside tube face of the pipeline Multiple spray-holes, when the cloth enters the cloth guide tube from the nozzle, the dye liquor that the spray-hole sprays is sprayed onto described On cloth.
7. the O-shaped overflow dyeing machine of HTO type short liquor ratio as claimed in claim 5, it is characterised in that: be additionally provided with cylinder in the dye vat lid bucket The top of the cloth-guiding wheel is arranged in head spray tube, the cylinder head spray tube, and the cylinder head spray tube is connected to the dye liquor pipeline.
8. the O-shaped overflow dyeing machine of HTO type short liquor ratio as claimed in claim 5, it is characterised in that: be additionally provided with cylinder in the dye vat cylinder body The lower section of the cloth guide tube is arranged in body spray tube, the cylinder body spray tube, and the cylinder body spray tube is connected to the dye liquor pipeline.
9. the O-shaped overflow dyeing machine of HTO type short liquor ratio as described in claim 1, it is characterised in that: be equipped in the dye vat cylinder body and deposit cloth Cage, the lower section deposited cloth cage and the cloth guide tube is set, the cloth outlet of the cloth guide tube protrude into it is described deposit cloth cage enter cage mouth, The mouth that comes out of steamer for depositing cloth cage is imported and exported close to the cloth,

Cloth from the cloth outlet of the cloth guide tube enter described in deposit in cloth cage, through it is described deposit cloth cage come out of steamer mouth from the cloth into Outlet removes.
10. the O-shaped overflow dyeing machine of HTO type short liquor ratio as described in claim 1, it is characterised in that: in the dye vat cylinder body, also set There is filter, the filter is in tubbiness, and the filter is connected to the first outlet tube and the second outlet tube, first outlet tube It is connected to the material device, second outlet tube is connected to the heat exchanger, and the dye liquor in the dye vat cylinder body is by institute The bucket wall for stating filter enters in the filter, then be sent into the material device by first outlet tube and/or by Second outlet tube is sent into the heat exchanger.