CN209306735U

CN209306735U - A kind of new and effective reel

Info

Publication number: CN209306735U
Application number: CN201822142245.4U
Authority: CN
Inventors: 巩玉动; 辛德洋
Original assignee: Shandong Rope Net Machinery Co Ltd
Current assignee: Shandong Rope Net Machinery Co Ltd
Priority date: 2018-12-20
Filing date: 2018-12-20
Publication date: 2019-08-27
Anticipated expiration: 2028-12-20

Abstract

The utility model relates to a kind of new and effective reel, including along sending what rope direction set gradually to put rope device, rope guide, disconnecting device and rope withdrawing apparatus, the side of the rope withdrawing apparatus, which is equipped with to send, ties up silk device；The rope withdrawing apparatus includes rope closing body frame, rope closing fixing axle, rope closing movable axis, rope closing driving device and movable axis driving means, be fixedly installed with the mandrel that can be pushed up to rope closing fixing axle end on the rope closing movable axis, the mandrel surface offer axially through wear a slot.The utility model, which realizes, puts being carried out continuously for rope, row's rope, rope closing, binding and discharging, reduces artificial participation amount, alleviates labor intensity, realizes separation and quickly discharging material of the rope volume with mandrel, improves bundling efficiency, reduce production and transportation cost.

Description

A kind of new and effective reel

Technical field

The utility model relates to rope bundling technical field more particularly to a kind of new and effective reels.

Background technique

In the production process of rope class, finished product rope is first usually wound in biggish cheese, then according to sale or use Demand carries out bundling, and when bundling carries out putting rope by the rotation of big cheese, passes through the rotation progress target cheese of marline disc core axis Coiling.For current reel when carrying out bundling, artificial participation amount is big, and labor intensity is high, and discharging is inconvenient, and after discharging Rope volume is not separated with mandrel, causes increased costs；Due to previous target cheese coiling complete and rear cheese coiling start between deposit In the time difference, and big cheese continuous rotation, therefore be easy to cause and put rope loosely, lead to disorder cable phenomenon occur, influences bundling efficiency.

Summary of the invention

It is more efficient in bundling in view of the shortcomings of the prior art, the utility model provides a kind of new and effective reel, And substantially alleviate labor intensity of workers.

The utility model is achieved by the following technical solution, and provides a kind of new and effective reel, including rope is sent on edge What direction was set gradually puts rope device, rope guide, disconnecting device and rope withdrawing apparatus, and the side of the rope withdrawing apparatus, which is equipped with to send, ties up Silk device；

The rope withdrawing apparatus includes rope closing body frame, the rope closing fixing axle being coaxially mounted on rope closing body frame and rope closing activity Axis, the rope closing driving device of the driving rope closing fixing axle rotation and the promotion rope closing movable axis are worn to rope closing fixing axle Movable axis driving means, is fixedly installed with mandrel on the rope closing movable axis, the mandrel surface offer axially through Wear a slot.

This programme carries out big cheese to put rope by putting rope device, carries out bundling coiling marline volume by rope withdrawing apparatus, point Row's rope is carried out by rope guide when volume, to guarantee the secured thick and solid and neat appearance of rope volume, utilizes cutting dress when replacing discharging It sets and rope is cut off, reduce employment quantity, tie up silk device conveying by sending and tie up silk, it is convenient to rope volume binding；Pass through work It is mobile towards rope closing fixing axle that moving axis driving means pushes rope closing movable axis, and rope closing movable axis is worn to rope closing fixing axle, By rope closing driving device drive rope closing fixing axle rotation, rope closing fixing axle drive rope closing movable axis rotation, rope closing fixing axle with Rope closing movable axis can also be made to rotate by frictional force between the two using key connection power transmission between rope closing movable axis, With the rotation of mandrel, rope is wrapped on mandrel and forms rope volume, after the completion of rope winding system, ties up silk and passes through from wearing a slot, right After rope volume binding, driving means separates mandrel and rope closing fixing axle, is unloaded rope volume from mandrel with facilitating；By wearing a slot Setting realizes the independent binding to rope volume, avoids mandrel and restricts volume binding together, to realize rope volume and mandrel Separation.

As optimization, be connected on the rope closing body frame with the rope on mandrel roll up it is opposite unload volume push plate, the volume that unloads pushes away Plate is located on the track that rope volume is mobile when mandrel is separated with rope closing fixing axle.When movable axis driving means pulls back moving mandrel, rope Volume, which is unloaded volume push plate, to be stopped, and as mandrel continues to move to, rope volume is separated with mandrel, realizes quickly discharging material.

As optimization, the mandrel is taper, and is less than the other end towards one end outer diameter of rope closing fixing axle.This optimization side Mandrel is set taper by case, keeps rope volume more quick with the separation of mandrel, avoids the occurrence of rope circumvolution around tension and rope volume occurs Loose phenomenon.

As optimization, it is fixedly provided with flapper on the mandrel, is offered on the flapper opposite with a slot is worn And it is through to that flapper is outer peripheral to wear a gap；It is installed in the rope closing fixing axle and is relatively fixed gear with flapper Plate offers on the fixed baffle opposite with a slot is worn and is through to that fixed baffle is outer peripheral to wear a gap.This optimization side Case carries out coiling on the mandrel between flapper and fixed baffle, prevents from twining by setting flapper and fixed baffle Around when rope deviate from from mandrel, while by setting fixed baffle, mandrel being allow to hold out against rope closing fixing axle and fixed gear simultaneously Plate increases frictional force, ensure that the reliability of power transmission, convenient to be clamped to rope end；A gap is worn by setting, is facilitated Passing through for silk is tied up, while conveniently tying up a both ends and passing through from rope volume lateral surface, the binding for tying up silk directly to rope volume is realized, is unloading volume Push plate passes through when tying up a thread gap, and the volume push plate of unloading of fixed setting plays position-limiting action to flapper, prevents flapper from rotating, When rope closing movable axis and rope closing fixing axle are connected by key, guarantee the key on rope closing movable axis and the keyway in rope closing fixing axle Relatively, rope closing movable axis is made smoothly to penetrate rope closing fixing axle.

As optimization, gap is opposite with volume push plate is unloaded and confession is unloaded volume push plate and passed through for wearing on flapper.This optimization side Silk is tied up in case and is passed through from wearing a gap with volume push plate is unloaded, and simplifies the structure of flapper, and flapper can be made The plectane being circumferentially closed preferably avoids rope unwinding and dissipates.

As optimization, binding device is equipped with above the rope withdrawing apparatus, the binding device includes connection frame and is mounted on On rope closing body frame and the binding lifting device that moves up and down of connection frame is driven, rotating device is installed on the connection frame and by institute The finger cylinder that rotating device drives rotation is stated, two clamping jaws of the finger cylinder have been respectively and fixedly connected with clamping plate, have distinguished on two clamping plates Wire hole is offered, when finger cylinder is unclamped, two clamping plates are located at flapper, fixed baffle two sides.

This prioritization scheme drives connection frame, rotating device and finger cylinder to move down by binding lifting device, makes to press from both sides Board is located on the outside of two baffles, will be tied up silk and is penetrated from the wire hole on a wherein clamping plate, through wearing on thread a slot and baffle on mandrel Wear a gap after, be pierced by by the wire hole on another clamping plate, then bind lifting device and drive connection frame, rotating device and hand Refer to that cylinder moves up, the both ends for tying up silk are higher by flapper and fixed baffle, finger cylinder movement, two folders under clamping plate drive Pawl drives the relative movement of two clamping plates, makes two to tie up silk head and tight, rotating device drives finger cylinder rotation, ties up silk head for two and be screwed in one It rising, completes binding, then the pawl return of finger cylinder, clamping plate release is made to tie up silk, last rotating device rotates backward reset, with Standby next rope volume binding.Entire process of binding is participated in without artificial, and binding efficiency greatly improved, and it is strong to alleviate worker's labour Degree, while avoiding worker and being tied up silk scuffing in process of binding.

As optimization, the rotating device includes the pusher cylinder being mounted on connection frame, is pushed by the pusher cylinder Rack gear, and with the rack gear meshed gears, the wheel shaft of the gear, which is arranged radially and rotates with connection frame along rope volume, to be connected It connects, the wheel shaft of finger cylinder and gear is affixed.This prioritization scheme pushes rack gear mobile by pusher cylinder, then utilizes rack gear and tooth Wheel shaft rotation of the engagement of wheel with moving gear, realizes the rotation of finger cylinder, completes the mutual winding for tying up silk head, operation stability The position precision of height, reciprocating movement is high, to guarantee that two clamping plates can smoothly clamp flapper and fixed baffle two sides.

It is described to send that tie up silk device include the lower fixed frame affixed with rope closing body frame as optimization, and cut with scissors with lower fixed frame The upper adjustable shelf connect is equipped with traction tugboat on the lower fixed frame, is equipped with that tugboat is opposite leads with traction on upper adjustable shelf Impulse wheel is fixedly provided with pressure cylinder on the upper adjustable shelf and drives the wire feed driving device of the traction pinch roller rotation, the pressure The inner cavity of cylinder is provided with spring and the adjustment bolt across spring, and described adjustment bolt one end squeezes spring, and the other end passes through spiral shell Line is connect with lower fixed frame.

This prioritization scheme drives traction pinch roller rotation by wire feed driving device, by traction pinch roller and ties up rubbing between silk It wipes power and carries out wire feed, it, can be by turning bolt adjustment traction pinch roller to the pressure for tying up silk, to guarantee according to the difference for tying up a diameter Enough friction drives meet the wire feed requirement that different size ties up silk.

As optimization, the wire vent adjustment pipe positioned at wire outlet end is hinged on the upper adjustable shelf.Become in wire feed direction When change, wire vent adjustment pipe can be rotated around hinge joint, to adapt to wire feed angle, avoid tying up silk and acute angle bending occur.

The application method of above-mentioned reel, comprises the following steps:

1, preparatory process guarantees that each executive item meets location status requirement, and location status requires to include: rope guide is in Low level, the row of rope guide restrict pipe positioned at close to side where rope closing fixing axle；Disconnecting device is in open configuration, in order to avoid to rope is put It impacts；Binding device is in a high position, and clamping plate is parallel with flapper, fixed baffle, has both avoided baffle and binding device dry Relate to, while guaranteeing just to make clamping plate card on the outside of two baffles when binding device moves down, for tie up silk wear provide conveniently；Mandrel is located at Position far from rope closing fixing axle.

2, a threading process is tied up, the silk of tying up tied up in wire tray is involved, and is passed through from traction tugboat and traction between wheel, then It is pierced by from wire vent adjustment pipe, so that traction pinch roller compression is tied up silk by adjusting bolt；It is ready, is guaranteed to wire feed by this process Wear going on smoothly for silk.

3, rope end is drawn from putting in rope device, leads at fixed baffle after rope guide, pass through work by wire rope handling process The movement of moving axis driving means makes mandrel compress rope end；It is by this process that rope end is relatively fixed with mandrel, when mandrel rotates Wiring bundling can be achieved.

4, bundling process, the rotation of rope closing driving device band moving mandrel carry out rope winding system, when rope winding is processed, rope guide liter To a high position and carry out row's rope；Row's rope is carried out while bundling, is rolled up the rope of coiling more solid, is not easy loose.

5, packing process, when the upper rope length of rope volume reaches setting length, rope closing driving device stops operating, binding device Low level is moved to, two clamping plates are located at flapper, fixed baffle two sides；Send and tie up silk device and tie up silk conveying, will tie up silk from Side wire hole penetrates, and is worn a slot and is pierced by after wearing a gap by other side wire hole, will tie up after silk reserves certain length and cuts Disconnected, binding device moves to a high position and carries out rotation binding；This process is rolled up rope and is individually packaged, and rope volume is avoided to be banded in one with mandrel It rises, the separation of convenient cord volume and mandrel.

6, discharging process clamps rope using the jaw in rope guide, then cuts off rope, activity by disconnecting device Axis driving means band moving mandrel is mobile far from rope closing fixing axle, and under the blocking for unloading volume push plate, rope volume is separated with mandrel；This discharging Process clamps rope by jaw, and rope end is retracted by rope device is put after avoiding rope from being cut, and provides to the coiling of next rope volume Convenience, greatly improved bundling efficiency；And this discharging process realizes the separation of rope volume and mandrel, reduces and is produced into This, alleviates rope volume weight.

Being carried out continuously for rope, row's rope, rope closing, binding and discharging is put the utility model has the following beneficial effects: realizing, is reduced Artificial participation amount, alleviates labor intensity, realizes separation and quickly discharging material of the rope volume with mandrel, improves bundling efficiency, Reduce production and transportation cost.

Detailed description of the invention

FIG. 1 is a schematic structural view of the utility model；

Fig. 2 is the top view of Fig. 1；

Fig. 3 is F direction view in Fig. 1；

Fig. 4 is to put rope device structural schematic diagram；

Fig. 5 is the top view of Fig. 4；

Fig. 6 is to put measuring motion schematic diagram in rope device；

Fig. 7 is rope guide structural schematic diagram；

Fig. 8 is the top view of Fig. 7；

Fig. 9 is rope withdrawing apparatus structural schematic diagram；

Figure 10 is binding device structural schematic diagram；

Figure 11 is binding device side view；

Figure 12 is to wear a gap and unload to roll up pushing plate position distribution map；

Figure 13 is to send to tie up silk device structural schematic diagram.

Specific embodiment

In order to clarify the technical characteristics of the invention, being illustrated below by specific embodiment to this programme.

A kind of new and effective reel as shown in Fig. 1 ~ 3, including along send rope direction set gradually put rope device 1, row rope Device 3, disconnecting device and rope withdrawing apparatus 6, the side of the rope withdrawing apparatus 6, which is equipped with to send, ties up silk device 5, is equipped with above rope withdrawing apparatus Binding device 4.

Put rope device 1 include put rope rack 1.2, and along put rope direction be arranged in put rope rack on put reel for rope 1.11, Put wire saws device, magazine and measuring motion.It puts and is installed with control system 2 in rope rack, for the control to complete machine.

Magazine includes the vertical material stock spring 1.6 of upper end fixed setting and is fixed in depositing for 1.6 lower end of material stock spring Material wheel axis is equipped with material stock wheel 1.8 on the material stock wheel shaft.Magazine further includes and puts the detachable affixed material stock of rope rack Frame 1.10, the upper end of the material stock spring 1.6 and material stock frame 1.10 are affixed, are offered on material stock frame for above and below the material stock wheel shaft The mobile vertical long hole passed through.

In order to make the moving up and down in OK range of material stock wheel, wire saws device is equipped with and put on the material stock frame The spacing of the upper limit switch 1.7 and lower position switch 1.9 of electrical connection, upper limit switch 1.7 and lower position switch 1.9 be 1 ~ 2m can also be adjusted according to actual production scale.When material stock wheel shaft rises to upper limit switch position, puts wire saws device and turn Dynamic speed increases, and when material stock wheel shaft drops to lower position switch position, putting wire saws device velocity of rotation reduces or stop, both Ensure that it is enough put rope speed, and it is too fast and lead to disorder cable to avoid putting rope speed.

Put wire saws device include be mounted on by bearing put rope rack 1.2 on upper axis of traction and lower axis of traction, and Drive the traction drive 1.16 of the upper axis of traction rotation, traction drive 1.16 include with upper limit switch 1.7 and The traction electric machine that lower position switch 1.9 is electrically connected, and the traction speed reducer connecting with traction electric machine, draw the output of speed reducer Axis passes through shaft coupling and synchronous pulley and upper traction axis connection.

It is installed with traction sheave 1.4 on upper axis of traction, is installed on lower axis of traction positioned at upper 1.4 lower section of traction sheave Several wirings circumferentially penetrated through are equipped on the wheel face of lower traction sheave 1.15, the upper traction sheave and lower traction sheave Slot.

Measuring motion include on vertical direction be located at magazine above length-testing wheel 1.18 and be located at length-testing wheel side The long proximity sensor 1.17 of survey, the length-testing wheel is equipped with detection corresponding with long proximity sensor is surveyed and marks 1.19.

Length-testing wheel is mounted on and is put on the affixed length-testing wheel axis 1.5 of rope rack by bearing, and the detection mark 1.19 is to set The groove in length-testing wheel side is set, the long proximity sensor of survey is affixed by sensor stand and length-testing wheel axis.Detection mark is every It is tested long proximity sensor to detect once, length-testing wheel rotates one week, passes through the control being electrically connected with the long proximity sensor of survey Device can calculate according to the circle number that length-testing wheel rotates and put rope length degree.

For convenience of installation, the sensor stand of the present embodiment includes the installation set 1.20 being set on length-testing wheel axis and is arranged The connecting plate being fixed in the installation set 1.20, the connecting plate and the long proximity sensor of survey are affixed, pass through screw thread in installation set and connect It is connected to the fixing screws radially pushed up to length-testing wheel axis.After loosening fixing screws, adjustment survey length can be covered by rotational installation and is connect The position of nearly sensor, is convenient for the Initialize installation of sensor position, keeps the linear measure longimetry for putting rope more accurate.

Put reel for rope and put and be additionally provided with tensioning apparatus between wire saws device, the tensioning apparatus include with put rope rack it is removable Affixed tensioning frame 1.3 and upper end and the affixed tensioning spring 1.13 of tensioning frame are unloaded, the lower end of the tensioning spring 1.13 is affixed Have tension wheel shaft, tensioning wheel 1.14 be installed on tension wheel shaft, be also provided on tensioning frame for tension wheel shaft up and down through Vertical long hole.

It puts to be also equipped in rope rack and crosses rope sheave 1.1 positioned at the primary for putting reel for rope top, rear side, in primary rope sheave and open Putting between bearing up pulley is also equipped with second level in rope rack and crosses rope sheave.

It is put on reel for rope in use, big cheese 1.12 is mounted on, one end of rope is successively bypassed into primary and crosses rope sheave, second level mistake Then rope sheave bypasses below the tensioning wheel, then successively bypass upper traction sheave and lower traction sheave, and rope end is from upper traction Sheave is drawn, then rope is bypassed below material stock wheel, after length-testing wheel, leads to rope guide.When bundling, by putting Wire saws device provides power to rope is put, and the length of rope is put by measuring motion detection, keeps rope to be in by magazine Exceptionally straight state, when normal coiling, material stock spring is compressed under the pulling force effect of rope, and when mandrel discharging, it is static to put rope end, and It puts wire saws device to work on, pressure suffered by material stock wheel becomes smaller, and the elongation of material stock spring makes rope be in exceptionally straight shape always Rope is kept in state, realization, and when next rope, which is rolled up, starts coiling, material stock spring is compressed again.

Rope guide 3 includes the row's rope lifting cylinder 3.2 being vertically arranged on rope closing body frame 3.1, and is restricted by the row The cylinder body of row's rope support 3.3 that lifting cylinder 3.2 drives, row's rope lifting cylinder 3.2 is fixed on rope closing body frame, and piston is worn upwards Rope closing body frame and the row's of connection rope support 3.3 are crossed, in order to guarantee balance when lifting, row's rope lifting cylinder 3.2 is two.

Take-up housing 3.4 is installed on row's rope support 3.3 and the take-up housing 3.4 is driven to move back and forth along cheese width direction Row restrict driving device, row's rope driving device include with the affixed servo motor 3.12 of row's rope support, and with the servo electricity The lead screw 3.11 that machine output shaft is connected by shaft coupling, the lead screw 3.11 are connected through a screw thread with take-up housing 3.4, and lead screw passes through Rolling bearing units are connect with row's rope support, and take-up housing is equipped with the sliding slot parallel with lead screw, and row's rope support is equipped with and the sliding slot The sliding rail of adaptation.

Row's rope cylinder 3.5 along the setting of rope conveying direction, the movable end of row's rope cylinder 3.5 are installed on take-up housing Towards mandrel and it is connected with anti-back fixture 3.7.The anti-back fixture of the present embodiment is mechanical gas enclosure cylinder, passes through the movement of jaw cylinder Realize the clamping and release of clamping jaw.The fixture of other forms in the prior art can also be used in anti-back fixture, need to only can be achieved It clamps and unclamps.

The movable end of row's rope cylinder 3.5 is also connected with row's rope pipe 3.9 along the setting of rope conveying direction.In order to facilitate peace Dress, the movable end of row's rope cylinder 3.5 are connected with installation riser 3.8, and row's rope pipe 3.9 is outer in installation riser including being installed in Swivel nut and the interior swivel nut being connect by screw thread with external thread sleeve.

The row's of being also equipped with rope bend wheel 3.6 on take-up housing, the row restrict bend wheel 3.6 equipped with winding slot.Winding slot, machine The jaw and row's rope pipe of tool gas enclosure cylinder are on same straight line, to reduce the resistance of rope conveying.

During bundling, when the piston of row's rope lifting cylinder does not extend out, row's rope support, which is in, send rope height, passes through machinery Gas enclosure cylinder jaw clamps rope, is stretched out by the piston of row's rope cylinder and pushes rope end to mandrel, mechanical after rope end is fixed Gas enclosure cylinder unclamps the clamping to rope, and the piston of row's rope cylinder is withdrawn, and the piston of row's rope lifting cylinder stretches out upwards, turns in mandrel When dynamic, row's rope driving device drives take-up housing to move back and forth along cheese width direction, pushes rope to move back and forth using row's rope pipe, The row's of realization rope.

Rope withdrawing apparatus 6 includes that rope closing body frame 3.1, the rope closing fixing axle 6.10 being coaxially mounted on rope closing body frame and rope closing are living Moving axis 6.6, the rope closing driving device of the driving rope closing fixing axle rotation and the promotion rope closing movable axis are worn along axial direction to receipts Movable axis driving means 6.2 in fixing axle of restricting, rope closing fixing axle 6.10 and rope closing movable axis 6.6 are horizontally disposed.

Fixing seat 6.18 is connected on rope closing body frame 3.1, rope closing fixing axle 6.10 is mounted on fixing seat 6.18 by bearing On, the one end of rope closing fixing axle 6.10 far from rope closing movable axis connects the rope closing motor being fixed on rope closing body frame by V belt translation 6.14, rotary encoder 6.13 is installed on rope closing motor output shaft.It is also connected with and is uniformly distributed circumferentially in rope closing fixing axle Four pieces of sensor blocks 6.12, be fixed with proximity sensor 6.11 corresponding with sensor block 6.12, every piece of sensor block on rope closing body frame It is approached sensor sensing and then generates a pulse.

On rope closing body frame slip have slide 6.16, rope closing movable axis 6.6 is mounted on slide 6.16 by bearing, slide and Movable axis driving means 6.2 connects, and the movable axis driving means of the present embodiment is the horizontal push gas being mounted on rope closing body frame Cylinder.

The mandrel 6.8 that can be pushed up to rope closing fixing axle end, mandrel and rope closing activity are fixedly installed on rope closing movable axis 6.6 Axis is coaxial, mandrel surface offer axially through wear a slot 4.16, wear a slot be four, be axially uniformly distributed along mandrel, Mandrel 6.8 is taper, and is less than the other end towards one end outer diameter of rope closing fixing axle.Rope closing body frame is divided into two layers, binding device It is mounted on rope closing body frame upper layer.When mandrel top to rope closing fixing axle end, realization is fixedly clamped to rope end.

Be connected on rope closing body frame with the rope on mandrel roll up it is opposite unload volume push plate 6.19, it is described to unload volume push plate 6.19 and be located at When mandrel 6.8 is separated with rope closing fixing axle 6.10 on the mobile track of rope volume.

It is fixedly provided with flapper 6.7 on mandrel, offer and wear a slot 4.16 on the flapper 6.7 relatively and passes through It wears to flapper is outer peripheral and wears a gap 4.15；It is installed in the rope closing fixing axle and is relatively fixed gear with flapper Plate 6.9 offers on the fixed baffle 6.9 opposite with a slot is worn and extends radially through to the outer peripheral silk of wearing of fixed baffle and slit Mouthful.On flapper wear a gap with to unload volume push plate opposite and pass through for unloading volume push plate, unload volume push plate and wear the position of a gap Set as shown in figure 12, unloading volume push plate is three, and the two pieces being located above wears that a gap is corresponding with horizontal two, one of lower section and The gap of wearing vertically of flapper upper and lower corresponds to.It ties up silk and passes through from wearing a gap with volume push plate is unloaded, simplify active catch The structure of plate, and the plectane being circumferentially closed can be made in flapper, and rope unwinding is further prevented to dissipate.

One end of rope closing movable axis 6.6 towards rope closing fixing axle is pierced by mandrel, and extends in rope closing fixing axle, rope closing activity It is installed with key on axis, is respectively equipped with guiding groove, rope closing fixing axle towards one end of rope closing fixing axle on rope closing movable axis and key On offer keyway corresponding with key, when movable axis driving means 6.2 pushes rope closing movable axis to wear to rope closing fixing axle, key is worn Into keyway, rope closing fixing axle drives rope closing movable axis to rotate by key.Rope closing movable axis is propped up using rope closing fixing axle Support, had both reduced the bounce of rope closing movable axis, further through key increase power transmission between rope closing movable axis and rope closing fixing axle can By property.

The disconnecting device positioned at mandrel into rope side is also equipped on rope closing body frame, the disconnecting device includes and rope closing body frame Affixed hot melt, which is died, cylinder 6.3 and to be mounted on the hot melt and dies the clamping cylinder 6.4 of cylinder movable end, the folder of the clamping cylinder Hot knife 6.5 is respectively and fixedly connected on pawl, clamping cylinder is finger cylinder, and the blade of two hot knives is opposite, and the occlusion of two cutters Line is corresponding with rope position, and it is disconnected to carry out hot melt to rope by electrified regulation.

To meet different cutting height requirements, the cylinder body for heating cylinder of dying is connected with upper junction plate 6.20, the upper company Fishplate bar is bolted to be connect with lower connecting plate, and lower connecting plate and rope closing body frame are affixed, offers edge on upper junction plate 6.20 Vertically extending bolt connection.

The slideway 6.15 being also connected with below mandrel on rope closing body frame, the slideway are obliquely installed, and slideway lower end Case 6.17 is rolled up equipped with splicing.

During rope closing, the signal that controller is measured by rotary encoder calculates the rope length being wound on mandrel, rope Long proximity sensor starts the rotary state of detection rope closing fixing axle when setting length, and setting length can be set to 0.5m, i.e., the length that also poor 0.5m rope rolls up upper rope reach requirement, and proximity sensor 6.11 detects that sensor block generates first When a pulse, controller reduces the revolving speed of rope closing motor, and when arriving third pulse, rope closing motor stalls, realization accurately stops Vehicle positioning makes to unload volume push plate and wears a gap face.

Binding device 4 is including connection frame 4.8 and is mounted on the binding on rope closing body frame 3.1 and connection frame being driven to move up and down Lifting device 4.1 is equipped with rotating device on the connection frame and drives the finger cylinder 4.11 of rotation by the rotating device, Two clamping jaws of the finger cylinder 4.11 have been respectively and fixedly connected with clamping plate 4.13, offer wire hole 4.14 respectively on two clamping plates 4.13, Wire hole 4.14 is the long hole extended transversely, and when finger cylinder is unclamped, two clamping plates are located at flapper, fixed baffle two Side, flapper and fixed baffle are between two clamping plates.

The rack gear 4.9 that rotating device includes the pusher cylinder 4.10 being mounted on connection frame, is pushed by the pusher cylinder, And with the rack gear meshed gears 4.4, the wheel shaft of the gear is arranged radially along rope volume and is rotatablely connected with connection frame, tooth It is provided with bearing between the wheel shaft and connection frame of wheel, the wheel shaft of finger cylinder and gear is affixed.In order to facilitate the installation of, gear can also To be an integral structure with wheel shaft.

In order to further ensure accurate, cylinder body and the connection frame hinge of the present embodiment pusher cylinder 4.10 of gear rotation angle Connect, the piston rod of pusher cylinder is hinged with the sliding block affixed with rack gear, be installed on the connection frame with the sliding block slip Sliding rail 4.3.

Binding lifting device 4.1 is the binding lifting cylinder that cylinder body is fixed in binding rack, the binding lifting cylinder Extension end moved radially and affixed with connection frame along rope volume, preferably, bind the vertical court in extension end of lifting cylinder Lower setting.

It is also fixedly installed with tack cylinder 4.5 in binding rack, the extension end of the tack cylinder 4.5 is connected with and can extend to Bind the tack plate 4.6 of connector.

After the completion of marline winding system, the extension end for binding lifting cylinder is extended downwardly, and drives finger cylinder to move down, makes Two clamping plates 4.13 are fastened on respectively on the outside of flapper and fixed baffle；Silk will be tied up to penetrate from the wire hole on a wherein clamping plate, Through on mandrel wear on thread a slot and baffle wear a gap after, be pierced by by the wire hole on another clamping plate, pass through pneumatic scissors Silk is tied up in 5.11 cuttings, and the suitable outlet for then binding lifting cylinder retracts, and drives finger cylinder to move up, the both ends for tying up silk are pressing from both sides Baffle is higher by under strip is dynamic；Finger cylinder movement, two clamping jaws drive the relative movement of two clamping plates, make two to tie up silk head and tight；Push gas Cylinder band carry-over bar is mobile, so that gear hub be driven to rotate, finger cylinder is rotated with it, and is tied up silk head for two and is threaded together；Then The pawl return of finger cylinder makes clamping plate release tie up silk, and pusher cylinder retracts, and band carry-over bar moves backward, to make gear wheel Axis rotates backward reset, in case the volume binding of next rope；Then mandrel rotates, and makes to tie up that silk head is opposite with tack plate, and tack cylinder pushes away Dynamic tack plate, will tie up the pressing of silk head, and tack cylinders retract is completed to bind together.Mandrel successively turns 90 °, send and ties up silk device by upper The process of stating carries out wearing silk, binding and tack, other achievable three bindings.

Sending and tying up silk device 5 includes the lower fixed frame 5.8 affixed with rope closing body frame 3.1, and with hinged upper of lower fixed frame Adjustable shelf 5.10 is equipped with traction tugboat 5.9, traction bend wheel 5.6 and contact roller 5.2, upper adjustable shelf on the lower fixed frame On be equipped with the opposite traction pinch roller 5.5 of traction tugboat 5.9, be fixedly provided with pressure cylinder 5.3 on the upper adjustable shelf 5.10 and drive The wire feed driving device of the traction pinch roller rotation is moved, wire feed driving device is motor.The inner cavity of pressure cylinder be provided with spring and Across the adjustment bolt 5.4 of spring, described 5.4 one end of adjustment bolt squeezes spring, and the other end is connected by screw thread and lower fixed frame It connects.The wire vent being hinged on upper adjustable shelf positioned at wire outlet end adjusts pipe 5.1, is equipped between wire vent adjustment pipe and mandrel and is mounted on receipts The pneumatic scissors restricted on body frame, tie up silk and pass through from the scissors mouth of pneumatic scissors.

5.7 axis of wire tray is tied up when use to connect on rope closing body frame, is tied up silk and is successively passed through bend wheel, traction tugboat and traction pinch roller Between, contact roller, wire vent adjustment pipe, using motor drive traction pinch roller rotate, give wire feed provide power.

After binding, horizontal push cylinder pulls slide, separates mandrel with fixed baffle, unloads volume push plate and wears silk Gap, which rolls up rope to be formed, to be stopped, and with continuing to move to for slide, rope volume is dropped down onto splicing volume case after separating with mandrel through slideway.

The application method of the present embodiment reel comprises the following steps:

1, preparatory process guarantees that each executive item meets location status requirement before being switched on, and location status requires to include: row's rope dress The jaw for setting middle anti-back fixture is in releasing orientation, and rope guide is in low level, and the row of rope guide restricts pipe positioned at close to rope closing Side where fixing axle；Disconnecting device is in open configuration, in order to avoid impacted to rope is put；Binding device be in a high position, clamping plate with Flapper, fixed baffle are parallel, have both avoided baffle and binding device from interfering, while guaranteeing just to make to press from both sides when binding device moves down Board on the outside of two baffles, for tie up silk wear provide conveniently；Mandrel is located remotely from the position of rope closing fixing axle.

2, a threading process is tied up, the silk of tying up tied up in wire tray is involved, and is passed through from traction tugboat and traction between wheel, then It is pierced by from wire vent adjustment pipe, ties up when silk is pierced by 1 ~ 2cm of pneumatic scissors and stop, starting pneumatic scissors are flush to silk progress is tied up, and pass through Adjustment bolt makes traction pinch roller compression tie up silk；It is ready by this process to wire feed, going on smoothly for silk is worn in guarantee.

3, rope end is drawn from putting in rope device, leads at fixed baffle after rope guide, pass through work by wire rope handling process The movement of moving axis driving means makes mandrel compress rope end, and the rope sheave excessively on storage rack, which leaves lower position switch, to be advisable, i.e. rope closing section There must be certain tension；By this process that rope end is relatively fixed with mandrel, wiring bundling can be realized when rotating in mandrel.

4, bundling process, the parameters such as setting rope diameter, hauling speed and bundling length, rope closing driving device band moving mandrel rotate Rope winding system is carried out, when rope twines 1 ~ 2 circle around mandrel, rope guide rises to a high position and carries out row's rope；It is carried out while bundling Row's rope is rolled up the rope of coiling more solid, is not easy loose.

Certainly, above description is also not limited to the example above, and technical characteristic of the utility model without description can lead to It crosses or realizes that details are not described herein using the prior art；Above embodiments and attached drawing are merely to illustrate the technology of the utility model Scheme is not limitations of the present invention, and the utility model is described in detail referring to preferred embodiment, this Field it is to be appreciated by one skilled in the art that those skilled in the art institute in the essential scope of the utility model The variations, modifications, additions or substitutions made without departure from the objective of the utility model, want by the right that also should belong to the utility model Seek protection scope.

Claims

1. a kind of new and effective reel, it is characterised in that: including along send rope direction set gradually put rope device (1), row rope Device (3), disconnecting device and rope withdrawing apparatus (6), the side of the rope withdrawing apparatus (6), which is equipped with to send, ties up silk device (5)；

The rope withdrawing apparatus (6) include rope closing body frame (3.1), the rope closing fixing axle (6.10) being coaxially mounted on rope closing body frame and Rope closing movable axis (6.6), driving rope closing fixing axle rotation rope closing driving device and push the rope closing movable axis wear to Movable axis driving means in rope closing fixing axle is fixedly installed with mandrel (6.8), the core on the rope closing movable axis (6.6) Axis surface offer axially through wear a slot (4.16), the mandrel (6.8) is taper, and towards the one of rope closing fixing axle Outer diameter is held to be less than the other end；

It is connected on the rope closing body frame and rolls up push plate (6.19) with opposite the unloading of rope volume on mandrel, it is described to unload volume push plate (6.19) When being separated positioned at mandrel (6.8) with rope closing fixing axle (6.10) on the mobile track of rope volume.

2. a kind of new and effective reel according to claim 1, it is characterised in that: be fixedly provided with activity on the mandrel Baffle (6.7), offers and wears that a slot (4.16) are opposite and to be through to flapper outer peripheral on the flapper (6.7) Wear a gap (4.15)；It is installed in the rope closing fixing axle and is relatively fixed baffle (6.9) with flapper, the fixed gear It offers opposite with a slot is worn on plate (6.9) and is through to that fixed baffle is outer peripheral to wear a gap.

3. a kind of new and effective reel according to claim 2, it is characterised in that: on flapper wear a gap with It unloads volume push plate relatively and is passed through for unloading volume push plate.

4. a kind of new and effective reel according to claim 2, it is characterised in that: be equipped with and tie up above the rope withdrawing apparatus Bundling device (4), the binding device (4) include connection frame (4.8) and are mounted on rope closing body frame (3.1) and drive on connection frame The binding lifting device (4.1) of lower movement, rotating device is equipped on the connection frame and is driven by the rotating device rotates Finger cylinder (4.11), two clamping jaws of the finger cylinder (4.11) have been respectively and fixedly connected with clamping plate (4.13), two clamping plates (4.13) Upper to offer respectively wire hole (4.14), when finger cylinder is unclamped, two clamping plates are located at flapper, fixed baffle two sides.

5. a kind of new and effective reel according to claim 4, it is characterised in that: the rotating device includes being mounted on Pusher cylinder (4.10) on connection frame, the rack gear (4.9) pushed by the pusher cylinder, and the tooth engaged with the rack gear It takes turns (4.4), the wheel shaft of the gear is arranged radially along rope volume and is rotatablely connected with connection frame, and the wheel shaft of finger cylinder and gear is solid It connects.

6. a kind of new and effective reel according to claim 1, it is characterised in that: described send ties up silk device (5) and include The lower fixed frame (5.8) affixed with rope closing body frame (3.1), and the upper adjustable shelf (5.10) hinged with lower fixed frame, under described Traction tugboat (5.9) is installed on fixed frame, the traction pinch roller opposite with traction tugboat (5.9) is installed on upper adjustable shelf (5.5), the wire feed driving dress of pressure cylinder (5.3) and the driving traction pinch roller rotation is fixedly provided on the upper adjustable shelf (5.10) It sets, the inner cavity of the pressure cylinder is provided with spring and the adjustment bolt (5.4) across spring, and described adjustment bolt (5.4) one end is squeezed Pressing spring, the other end are connect by screw thread with lower fixed frame.

7. a kind of new and effective reel according to claim 6, it is characterised in that: be hinged with position on the upper adjustable shelf In the wire vent adjustment pipe (5.1) of wire outlet end.