CN209304101U - A kind of more than one piece revolution class equation graduation workpieces processing overall clamping rotation clamp for machining - Google Patents
A kind of more than one piece revolution class equation graduation workpieces processing overall clamping rotation clamp for machining Download PDFInfo
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- CN209304101U CN209304101U CN201821990192.5U CN201821990192U CN209304101U CN 209304101 U CN209304101 U CN 209304101U CN 201821990192 U CN201821990192 U CN 201821990192U CN 209304101 U CN209304101 U CN 209304101U
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Abstract
A kind of more than one piece revolution class equation graduation workpieces processing overall clamping rotation clamp for machining, including the bottom tool assembly that successively lamination connects from bottom to top, middle part tool assembly and top tool assembly, N number of installation hole location arranged side by side is provided in fixture, it has with bottom tool assembly top surface in the top tool assembly at outermost end installation hole location and turns to slot I and steering slot II, it installs and swelling device is installed in hole location, including pull rod, pull rod gear and with gear expansion set, pull rod upper end is that the wedge section swung to cooperates with gear expansion set, pull rod lower end is being threadedly engaged for thread segment and pull rod bore, adjacent expansion set gear and the intermeshing of pull rod gear, the band gear expansion set and pull rod gear of outermost end are separately connected steering tiller and swelling handle.This fixture can once complete the clamping and Continuous maching of more than one piece product, and corner is consistent, quick when corner is processed, and maximizing improves equipment effective operation time and production efficiency, device travel effective rate of utilization can reach 80% or more.
Description
Technical field
The utility model relates to a kind of workpiece overall clamping rotational processing apparatus, especially a kind of more than one piece turns round class equal part
It indexes workpieces processing overall clamping and rotates clamp for machining.
Background technique
In machining, often there is revolution class equation graduation workpieces processing that clamping is needed to process, revolution class equation graduation adds
Work workpiece refer to the first knife of workpiece after processing is completed, workpiece need to successively rotate angle carry out the second knife, third knife ... N
Knife processing, and following process is identical as the first knife, the equal part that the angle rotated every time is 360 °/N is processed.
For once carrying out the clamping of the steering processing of more than one piece revolution class equation graduation processing part, problem to be solved
Include:
(1) in order to maximally utilize equipment, to improve equipment efficiency of usage, the revolution class for carrying out corner processing is produced
Product, first is that needing the Distance Shortened between product, second is that guaranteeing the consistency and rapidity of corner;Reduce every workpiece list to the greatest extent
Solely carry out feeding, corner, positioning time;
(2) in order to improve the production efficiency, labor intensity is reduced, once multiple rows of should put more multi-work piece, and realize more than one piece workpiece
Clamp, the machining of more than one piece product completed during one-time continuous feed, reduce to the greatest extent every clamping workpiece, feeding it is cumbersome
Operation;
(3) operation ease, safety improve labor intensity etc..
At present in the revolution class workpiece product of batch production, single-piece folder is generally carried out using common chuck or oild chuck
Tightly, or using multiple groups hydraulic/pneumatic rotation-indexing table;
Be with the deficiency that common chuck or oild chuck carry out single-piece clamping: every product requires charge-press from both sides
The movement of tightly-processing-feeding (circulation), repeating not rising in value, it is more to act, and device efficiency is low, large labor intensity, although equipment component
Impulse stroke allows, can two chucks of once mounting have no idea but due to the relationship of size of chuck itself and clamping form
The processing of two pieces is completed during one-time continuous feed;
And the deficiency of multiple groups hydraulic/pneumatic rotation-indexing table then is used to be: first is that investment price is high, second is that in the depth of cut
Greatly, it impacts in biggish situation, index dial can generate strenuous vibration, and product processing quality is difficult to ensure that equipment is easily damaged.
Utility model content
The purpose of this utility model is to provide a kind of revolution class equation graduation workpieces processing overall clamping rotations of more than one piece to add
Clamping apparatus, to overcome above-mentioned deficiency present in prior art.
The technical scheme adopted by the utility model is that:
A kind of more than one piece revolution class equation graduation workpieces processing overall clamping rotation clamp for machining, the fixture are used for using band tooth
It takes turns expansion set to clamp or swelling mode clamping, revolution class equation graduation workpieces processing, including tooling matrix and is mounted on tooling
The intracorporal swelling device of base and steering mechanism;
The tooling matrix includes bottom tool assembly, middle part tool assembly and the top tooling that successively lamination connects from bottom to top
Body, the tooling matrix are provided with N number of installation hole location arranged side by side, and the installation hole location is through bottom tool assembly, middle part work
Fill body and top tool assembly, including bottom hole location, middle part hole location and top hole location, the bottom hole location, middle part hole location and top
Hole location is located in bottom tool assembly, middle part tool assembly and top tool assembly;
Positioned at outermost end installation hole location at top tool assembly in and bottom tool assembly top surface have it is horizontally disposed
It turns to slot I and turns to slot II;
Swelling device is installed, the swelling device structure is identical, including pull rod, pull rod gear and band in the installation hole location
Bottom hole location, middle part hole location and top hole location are vertically installed and passed through to gear expansion set, the pull rod, and pull rod upper end is the contract swung to
Shape section, the part that pull rod is located at bottom hole location is thread segment, and the thread segment of the pull rod of adjacent installation hole location is oppositely oriented;
The pull rod gear is located at the lower end of pull rod and is limited in the bottom hole location of bottom tool assembly by middle part tool assembly,
Pull rod bore is cooperated by internal screw thread and the thread segment of pull rod lower end, in the external gear of pull rod gear and adjacent installation hole location
Pull rod gear intermeshing, outermost end installation hole location in pull rod gear be located at steering slot II in swelling handle connect;
It is described to cover with gear expansion set in the middle and upper part of pull rod, and be limited in top hole location and middle part hole location;The band
Gear expansion set includes expansion set and the expansion set gear for being connected to expansion set lower part, and expansion set is located at swinging to for top hole location and pull rod upper end
The cooperation of wedge section
And top tool assembly is stretched out, expansion set gear position limiting is in the expansion set gear phase in the hole location of middle part, in adjacent installation hole location
Mutually engagement, outermost end install connecting with gear expansion set with the steering tiller being located in steering slot I in hole location;
The value of above-mentioned N is the arbitrary integer between 2~8.
Its further technical solution is:
The bottom tool assembly, middle part tool assembly and top tool assembly position finger setting by tool assembly, and pass through tooling
The connection of body attachment screw is integral;
There are the installation step of prominent middle part tool assembly and top tool assembly, installation steps to be equipped with for the bottom tool assembly
Installation screw, the fixture is connected and fixed by the mounting screw in installation screw with process equipment workbench when use.
Due to taking above-mentioned technical proposal, a kind of more than one piece revolution class equation graduation workpieces processing of the utility model is integrally pressed from both sides
Tight rotation clamp for machining has the advantages that
1. a kind of more than one piece revolution class equation graduation workpieces processing overall clamping of the utility model rotates clamp for machining,
On the standard devices workbench such as milling, brill, saw, the clamping of more than one piece product can be once completed, the more than one piece for completing primary production continuously adds
Work, while by corner design, Multi-station linked, it can be achieved that more than one piece workpiece once turns to, corner when ensure that corner processing
Consistency and rapidity are reduced instead of the operation of original cumbersome every workpiece independent clamping, feeding because of corner workpieces processing
Every workpiece need to individually carry out the service working times such as feeding, corner, positioning, maximize and improve equipment effective operation time, mention
High efficiency, it is especially prominent especially for the processing of bulk article;
2. the clamping and indexing when being turned round class workpiece to more than one piece using this fixture are processed, tooling and workpiece after clamping can be improved
Connection rigidity, can cope with that the depth of cut is big, the biggish processing operating condition of impact, reach and efficiently, accurately process and operate, ensure that plus
It is apt qualitative, extend the service life of equipment, tooling and cutter;It can solve multiple groups hydraulic/pneumatic index dial investment height, cannot be used for greatly
Machining cannot be used for impacting big processing problems, advantageously reduce production cost;
3. the clamping and indexable Continuous maching when class workpiece are turned round to more than one piece using this fixture, can reduce workpiece to be processed it
Between spacing, to maximally utilize effective impulse stroke of equipment, device travel effective rate of utilization (equipment processing stroke/set
Standby design work stroke) it can reach 80% or more;
4. fixture clamping is easy to operate, applied widely, the standard devices such as milling, brill, saw are applicable not only to, while also suitable
The process equipment of processing is clamped for other more than one piece, it only need to be according to workpiece shapes size, installation way and processing stroke design dress
The specification set.
It is whole to a kind of more than one piece revolution class equation graduation workpieces processing of the utility model with reference to the accompanying drawings and examples
The technical characteristic for clamping rotation clamp for machining is further described.
Detailed description of the invention
FIG. 1 to FIG. 6 is that a kind of more than one piece of the utility model turns round the rotation processing of class equation graduation workpieces processing overall clamping
Clamp structure schematic diagram:
Fig. 1 is main view (section view), and Fig. 2 is main view (broken section), and Fig. 3 is top view, and Fig. 4 is the A-A section view of Fig. 3
Figure, Fig. 5 are the B-B cross-sectional view of Fig. 3, and Fig. 6 is three-dimensional effect diagram;
Fig. 7 is drawbar structure diagram;
Fig. 8 is pull rod and pull rod gear and swelling handle connecting structure schematic diagram;
Fig. 9 is band gear expansion set structural schematic diagram;
Figure 10 is band gear expansion set and steering tiller attachment structure schematic diagram;
Figure 11 is for pull rod and with gear expansion set and steering tiller attachment structure schematic diagram;
Figure 12 is swelling device overall structure diagram (top band is by swelling workpiece);
In figure:
1-workpiece, 2-top tool assemblies, 21-steering slots I, 3-middle part tool assemblies, 4-bottom tool assemblies, 41- turn
To slot II, 5-pull rod gears, 6-band gear expansion sets, 61-expansion sets, 62-expansion set gears, 7-pull rods, 71-wedge sections,
72-thread segments, 8-steering tillers, 9-swelling handles, 10- tool assembly attachment screw, 11- tool assembly positioning pin, 12- installation
Screw.
Specific embodiment
A kind of more than one piece revolution class equation graduation workpieces processing overall clamping rotation clamp for machining, the fixture are used for using band tooth
It takes turns expansion set to clamp or swelling mode clamping, revolution class equation graduation workpieces processing, including tooling matrix and is mounted on tooling
The intracorporal swelling device of base and steering mechanism;
The tooling matrix includes bottom tool assembly 4, middle part tool assembly 3 and the top work that successively lamination connects from bottom to top
Fill body 2, the tooling matrix is provided with N number of installation hole location arranged side by side, the installation hole location through bottom tool assembly 4, in
Portion's tool assembly 3 and top tool assembly 2, including bottom hole location, middle part hole location and top hole location, the bottom hole location, middle part hole location
It is located in bottom tool assembly, middle part tool assembly and top tool assembly with top hole location;
Positioned at outermost end installation hole location at top tool assembly 2 in and 4 top surface of bottom tool assembly have it is horizontally disposed
Steering slot I 21 and turn to slot II 41;
Swelling device is installed, the swelling device structure is identical, including pull rod 7,5 and of pull rod gear in the installation hole location
Bottom hole location, middle part hole location and top hole location are vertically installed and passed through to band gear expansion set 6, the pull rod 7, and pull rod upper end is to swing to
Wedge section 71, pull rod 7 be located at bottom hole location part be thread segment 72, it is adjacent installation hole location pull rod thread segment rotation direction phase
Instead;
The pull rod gear 5 is located at the lower end of pull rod 7 and is limited in the base apertures of bottom tool assembly 4 by middle part tool assembly 3
In position, 5 inner hole of pull rod gear is cooperated by the thread segment 72 of internal screw thread and 7 lower end of pull rod, the external gear of pull rod gear 5 with it is adjacent
Pull rod gear intermeshing in hole location is installed, outermost end is installed the pull rod gear 5 in hole location and is located at and turns in slot II 41
Swelling handle 9 connects;
It is described with 6 sets of the gear expansion set middle and upper parts in pull rod 7, and be limited in top hole location and middle part hole location;It is described
It include expansion set 61 and the expansion set gear 62 for being connected to expansion set lower part with gear expansion set 6, expansion set 61 is located on top hole location and pull rod
The wedge section 71 swung at end stretches out top tool assembly with merging, and expansion set 61 packs into workpiece lumen when use, and expansion set gear 62 limits
In the hole location of middle part, the expansion set gear in adjacent installation hole location is intermeshed, and outermost end installs the band gear expansion set 6 in hole location
It is connect with the steering tiller 8 being located in steering slot I 21;
The value of above-mentioned N is the arbitrary integer between 2~8.
The bottom tool assembly 4, middle part tool assembly 3 and top tool assembly 2 are positioned by tool assembly positioning pin 11, and are led to
Cross tool assembly attachment screw 10 connect it is integral;
The bottom tool assembly 4 is there are the installation step of prominent middle part tool assembly 3 and top tool assembly 2, on installation step
Equipped with installation screw, the fixture is connected and fixed by the mounting screw 12 in installation screw with process equipment workbench when use.
In above-described embodiment, top tool assembly 2 is mainly used for expansion set revolving support, and middle part tool assembly 3 mainly cooperates top
Tool assembly 2 and bottom tool assembly 4 carry out positioning limit, the engagement of control gear and limit to band gear expansion set 6 and pull rod gear 5 respectively
Gear processed is axially unable to play.
Workpiece unitary rotation principle:
Steering tiller 8 drives an expansion set gear 62 rotation of outermost end, passes through engagement between other expansion set gears 62, makes
The expansion set gear of N number of station rotates simultaneously, by the tension force of secured adjusted swelling device so that workpiece 1 with gear expansion set 6
Between have certain tension force, but do not influence to rotate, so as to realize that part and expansion set rotate together, in turn by friction
Realize the unitary rotation of workpiece.When the expansion set gear 62 of outermost end rotates, the expansion set gear 62 in N number of installation hole location turns simultaneously
Dynamic, adjacent 62 rotation direction of expansion set gear is conversely, because workpiece is equation graduation workpieces processing, although the rotation direction of workpiece
On the contrary, but not influencing work pieces process (when the same angle of workpiece positive and negative rotation, the position of processing is identical).
Workpiece entirety swelling principle:
Swelling handle 9 is rotated, the pull rod gear 5 of outermost end is driven to rotate, since pull rod gear 5 and pull rod 7 are threadedly engaged,
And 5 axial restraint of pull rod gear (being limited in the bottom hole location of bottom tool assembly 4), pull rod 7 can be according to pull rod gear 5 at this time
Rotation direction move up and down, the wedge section of 7 upper end of pull rod will be with 6 swelling of gear expansion set, so that workpiece is swollen when moving down
Tightly.
When the pull rod gear 5 of outermost end rotates, the pull rod gear 5 in N number of installation hole location rotates simultaneously, adjacent pull rod tooth
5 rotation directions are taken turns conversely, because the screw thread of adjacent pull rod 7 is on the contrary, the direction phase that the pull rod in the N number of installation hole location of event moves up and down
Together, or simultaneously rise or simultaneously decline, realize more than one piece part overall clamping and release.
Claims (2)
1. a kind of more than one piece revolution class equation graduation workpieces processing overall clamping rotates clamp for machining, which is used for using band gear
Expansion set clamps or swelling mode clamping, revolution class equation graduation workpieces processing, it is characterised in that: including tooling matrix and peace
Mounted in the intracorporal swelling device of tooling base and steering mechanism;
The tooling matrix includes bottom tool assembly (4), middle part tool assembly (3) and the top work that successively lamination connects from bottom to top
It fills body (2), the tooling matrix is provided with N number of installation hole location arranged side by side, and the installation hole location is through bottom tool assembly
(4), middle part tool assembly (3) and top tool assembly (2), including bottom hole location, middle part hole location and top hole location, the base apertures
Position, middle part hole location and top hole location are located in bottom tool assembly, middle part tool assembly and top tool assembly;
Positioned at outermost end installation hole location at top tool assembly (2) in and bottom tool assembly (4) top surface have it is horizontally disposed
Steering slot I (21) and turn to slot II (41);
Swelling device is installed in the installation hole location, the swelling device structure is identical, including pull rod (7), pull rod gear (5) and
Bottom hole location, middle part hole location and top hole location are installed and passed through to band gear expansion set (6), the pull rod (7) vertically, and pull rod upper end is
The wedge section (71) swung to, the part that pull rod (7) is located at bottom hole location is thread segment (72), the spiral shell of the pull rod of adjacent installation hole location
Line section is oppositely oriented;
The pull rod gear (5) is located at the lower end of pull rod (7) and is limited in the bottom of bottom tool assembly (4) by middle part tool assembly (3)
In portion's hole location, pull rod gear (5) inner hole is cooperated by internal screw thread and the thread segment (72) of pull rod (7) lower end, pull rod gear (5)
Pull rod gear in external gear and adjacent installation hole location is intermeshed, and outermost end is installed the pull rod gear in hole location and is located at and turns to
Swelling handle (9) connection in slot II (41);
The band gear expansion set (6) covers in the middle and upper part of pull rod (7), and is limited in top hole location and middle part hole location;It is described
It include expansion set (61) and the expansion set gear (62) for being connected to expansion set lower part with gear expansion set (6), expansion set (61) is located at top hole location
Stretch out top tool assembly with merging with the swinging to of pull rod upper end wedge section (71), expansion set gear (62) be limited in the middle part of in hole location,
Expansion set gear intermeshing in adjacent installation hole location, outermost end, which is installed band gear expansion set (6) in hole location and is located at, turns to slot I
(21) steering tiller (8) connection in;
The value of above-mentioned N is the arbitrary integer between 2~8.
2. a kind of more than one piece revolution class equation graduation workpieces processing overall clamping rotates clamp for machining as described in claim 1, special
Sign is: the bottom tool assembly (4), middle part tool assembly (3) and top tool assembly (2) are fixed by tool assembly positioning pin (11)
Position, and it is integral by tool assembly attachment screw (10) connection;
Installation step of the bottom tool assembly (4) there are prominent middle part tool assembly (3) and top tool assembly (2) outside, erecting bed
Rank is equipped with installation screw, and the fixture is connect by the mounting screw (12) in installation screw with process equipment workbench when use
It is fixed.
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Cited By (1)
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CN109396875A (en) * | 2018-11-29 | 2019-03-01 | 柳州欧维姆机械股份有限公司 | A kind of more than one piece revolution class equation graduation workpieces processing overall clamping rotation clamp for machining |
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2018
- 2018-11-29 CN CN201821990192.5U patent/CN209304101U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109396875A (en) * | 2018-11-29 | 2019-03-01 | 柳州欧维姆机械股份有限公司 | A kind of more than one piece revolution class equation graduation workpieces processing overall clamping rotation clamp for machining |
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