CN209280679U - A kind of polytetrafluoroethylene (PTFE) processing performance detection device - Google Patents

Abstract

The utility model relates to technical field of polymer materials, disclose a kind of polytetrafluoroethylene (PTFE) processing performance detection device, including station, the station is equipped with press mold component, turning cabinet, cleannes detection box, electrical breakdown detection box and transmission winding component；Press mold component includes support frame, slide bar, guide rail, press mold bar, press mold cabinet, hydraulic press mold head and fluid clutch；Transmission winding component includes driving box, transmission roller, the first directive wheel, the second directive wheel, third directive wheel and turning film reel disk；Turning cabinet includes turning insert and blade adjustment guide rail；Cleannes detection box includes cleannes recorder, high-speed camera and background light source；Electrical breakdown detection box includes electrical breakdown recorder and electrode；The utility model passes through the press mold component being equipped with, turning cabinet, cleannes detection box, electrical breakdown detection box and transmission winding component, has the characteristics that cost of labor is lower, data acquisition is convenient rapidly.

Description

A kind of polytetrafluoroethylene (PTFE) processing performance detection device

Technical field

The utility model relates to technical field of polymer materials, and in particular to a kind of polytetrafluoroethylene (PTFE) processing performance detection dress It sets.

Background technique

Polytetrafluoroethylene (PTFE) is commonly called as " King ", be as tetrafluoroethene it is aggregated made of high-molecular compound, have it is excellent Chemical stability, corrosion resistance, sealing property, high lubrication, non-stickiness, electrical insulation and good anti-aging endurance；In engineering plastic In material field, polyfluortetraethylene pipe, stick, band, plate, film etc. can be made into；It is higher corrosion resistant to be generally used for performance requirement Pipeline, container, pump, valve and radar processed, high frequency communications equipment, radio component parts etc..

Currently, being all by the way that polytetrafluoroethylene (PTFE) is carried out tabletting system mostly for the detection of polytetrafluoroethylene (PTFE) processing performance Part, later using various devices to the properties of polytetrafluoroethylene (PTFE), such as cleaning angle value and this kind of main number of puncture values Value is detected, and consuming time is long, high labor cost, it is difficult to realize that most evidences are acquired on same device.

Utility model content

In view of this, the purpose of the utility model is to provide a kind of costs of labor, lower, data acquisition easily gathers rapidly Tetrafluoroethene processing performance detection device.

In order to solve the above-mentioned technical problem, the technical solution of the utility model is: a kind of polytetrafluoroethylene (PTFE) processing performance inspection Device, including station are surveyed, the station is equipped with press mold component, turning cabinet, cleannes detection box, electrical breakdown detection Cabinet and transmission winding component；Press mold component include support frame, slide bar, guide rail, press mold bar, press mold cabinet, hydraulic press mold head and Fluid clutch；Support is erected on station；Guide rail is 2, on the horizontal side side wall for being set to support frame of 2 guide rails, Sliding bar is connected on 2 guide rails；Hydraulic press mold head is located on the side side wall of slide bar；Fluid clutch is located on station And it is electrically connected with hydraulic press mold head；Press mold bar is located at the end of hydraulic press mold head；Expansion plate and hydraulic cylinder are additionally provided on station, Expansion plate is located at the top of hydraulic cylinder；Hydraulic cylinder bottom is fastenedly connected with station, the bottom fastening of piston bar portion and expansion plate Connection；Material path is provided on expansion plate；The press mold bottom of box is equipped with support column, and press mold cabinet is located at station by support column On；It is provided with press mold cavity in press mold cabinet, is connected with funnel and charge pipe on roof；Press mold bar penetrates in press mold cavity；Turning case Body, cleannes detection box, electrical breakdown detection box are successively set on press mold module back.

Preferably, the press mold bar is circle ring column, and the internal ring portion of press mold bar has penetrated press mold bar core；Press mold bar core and pressure Film bar is arranged concentrically, and one end passes through hydraulic press mold head and slide bar, is fastenedly connected with support frame, the other end penetrates press mold cavity It is interior, and be arranged close to expansion plate.

Preferably, the transmission winding component includes driving box, transmission roller, the first directive wheel, the second directive wheel, third Directive wheel and turning film reel disk；Driving box is located at the rear portion of turning component, and transmission roller is located on driving box, one end and driving box Interior electric machine main shaft is fixedly connected, and other end horizontal direction expansion plate direction is stretched out, and transmits the axis of roller and the axis of press mold bar It is overlapped, transmission roller passes through turning cabinet；First directive wheel and the second directive wheel are located at turning box house, and the first directive wheel It is located at the second directive wheel front；Third directive wheel and turning film reel disk are located at electrical breakdown detection box rear portion, and third directive wheel It is located at turning film reel disk front；Turning film reel disk is fixedly connected with another electric machine main shaft in driving box.

Preferably, the turning cabinet includes turning insert and blade adjustment guide rail；Blade adjustment track is located at turning cabinet Bottom wall on, turning insert is located at vertically on blade adjustment guide rail；The height of turning insert and the axle center of transmission roller are in same level On line.

Preferably, the cleannes detection box includes cleannes recorder, high-speed camera and background light source；Cleannes Recorder, high-speed camera and background light source are each provided in cleannes detection box, and cleannes recorder, high-speed camera and Background light source is set gradually from top to bottom.

Preferably, the electrical breakdown detection box includes electrical breakdown recorder and electrode；Electrical breakdown recorder and electrode are equal It is located in electrical breakdown detection box, and electrical breakdown recorder is located above electrode.

Preferably, when the tailpiece of the piston rod of the hydraulic cylinder does not extend out, the axis and press mold of the material path being provided on expansion plate The axis of cavity is overlapped, and the aperture of material path is identical as the diameter of press mold cavity.

Preferably, support frame as described above, which is not provided on the side wall of rail-sides, is also connected with control cabinet.

Compared with the prior art, utility model has the advantages that

The utility model is by being equipped with press mold component, turning cabinet, cleannes detection box, electrical breakdown detection box and biography Winding component is sent, press mold component can will be pressed by funnel by the polytetrafluoroethylene material that charge pipe injects in press mold cavity Film cut in turning cabinet by transmission roller after being pressed into circle ring column shape, and it is membranaceous rear by artificial for cutting Membranaceous polytetrafluoroethylene material is bypassed into the first directive wheel, the second directive wheel, third directive wheel to turning film reel disk；One The device can automatic winding after membranaceous polytetrafluoroethylene material only need to manually be surround once by secondary processing manually；Membranaceous Polytetrafluoroethylene material passes through cleannes detection box and electrical breakdown detection box, cleannes detection box and electrical breakdown detection case Body carries out cleaning angle value to membranaceous polytetrafluoroethylene material and puncture values carry out detection and record and save, without artificial behaviour Make；Which solves a variety of numerical value existing in the prior art to be acquired on same device, consuming time is long, people Work problem at high cost has cost of labor lower, the rapid convenient feature of data acquisition.

Detailed description of the invention

Fig. 1 is the main view of the utility model；

Fig. 2 is the side view of the utility model.

Appended drawing reference: 1, station；2, control cabinet；21, slide bar；22, support frame；23, guide rail；24, press mold bar；25, it presses Film cabinet；251, funnel；252, charge pipe；253, support column；26, hydraulic press mold head；27, fluid clutch；28, press mold bar Core；29, press mold cavity；3, expansion plate；31, material path；32, hydraulic cylinder；4, turning cabinet；41, PTFE material；42, turning insert； 43, blade adjustment guide rail；5, driving box；51, roller is transmitted；6, the first directive wheel；7, the second directive wheel；8, PTFE film；9, clear Cleanliness detection box；91, cleannes recorder；92, high-speed camera；93, background light source；10, electrical breakdown detection box；101, Electrical breakdown recorder；102, electrode；11, third directive wheel；12, turning film reel disk.

Specific embodiment

Below in conjunction with attached drawing, specific embodiment of the present utility model is described in further detail, so that the utility model skill Art scheme is more readily understood and grasps.

Embodiment: it is described the present embodiment provides a kind of polytetrafluoroethylene (PTFE) processing performance detection device referring to Figures 1 and 2, Including station 1；Station 1 is equipped with press mold component, turning cabinet 4, cleannes detection box 9, electrical breakdown detection box 10 Component is wound with transmission；After turning cabinet 4, cleannes detection box 9, electrical breakdown detection box 10 are successively set on press mold component Portion；Press mold component includes support frame 22, slide bar 21, guide rail 23, press mold bar 24, press mold cabinet 25, hydraulic press mold head 26 and hydraulic Transfer tube 27；Support frame 22 is fastenedly connected on station 1；In the present embodiment, the left side of support frame 22 is equipped with control cabinet 2, control The bottom of case 2 processed and the roof of station 1 are fastenedly connected, and it is voltage-controlled that the adjustable hydraulic being commercially available on the market can be used in control cabinet 2 Device processed replaces；The right side of support frame 22 is equipped with guide rail 23, and guide rail 23 is 2, and 2 equal levels in 23 one end of guide rail are fastenedly connected and are propping up On support 22, the other end extends to the right；Slide bar 21 is slidably connected on 2 guide rails 23, and is vertically arranged with 2 guide rails 23；Liquid Pressure press mold head 26 is located in the right sidewall of slide bar 21, and one end and the right sidewall of slide bar 21 are fastenedly connected, other end water It is flat to extend to the right；Fluid clutch 27 is fastenedly connected to be electrically connected on station 1 and with hydraulic press mold head 26, and fluid clutch 27 are electrically connected with control cabinet 2；In the present embodiment, the YB type fluid clutch being commercially available on the market is can be used in fluid clutch 27 27 replace；Expansion plate 3 and hydraulic cylinder 32 are additionally provided on station 1；Expansion plate 3 is located at the top of hydraulic cylinder 32,32 bottom of hydraulic cylinder Portion is fastenedly connected with station 1, and the bottom of piston bar portion and expansion plate 3 is fastenedly connected；Material path 31 is provided on expansion plate 3；Pressure 25 bottom of film cabinet is equipped with support column 253, and press mold cabinet 25 is located on station 1 by support column 253；It is opened in press mold cabinet 25 There is press mold cavity 29, funnel 251 and charge pipe 252 are connected on roof；When the tailpiece of the piston rod of hydraulic cylinder 32 does not extend out, expansion plate The axis for the material path 31 being provided on 3 is overlapped with the axis of press mold cavity 29, and the aperture of material path 31 and press mold cavity 29 Diameter is identical；Press mold bar 24 is fastenedly connected in the extended end portion of hydraulic press mold head 26, and press mold bar 24 is circle ring column, press mold bar 24 Internal ring portion penetrated press mold bar core 28；Press mold bar core 28 is arranged concentrically with press mold bar 24, and one end passes through hydraulic press mold head 26 It with slide bar 21, is fastenedly connected with support frame 22, the other end penetrates in press mold cavity 29, and is arranged close to expansion plate 3；Press mold bar 24 Also it penetrates in press mold cavity 29, the length for being shorter in length than press mold bar core 28 of press mold bar 24.

Transmission winding component includes driving box 5, transmission roller 51, the first directive wheel 6, the second directive wheel 7, third directive wheel 11 and turning film reel disk 12；Driving box 5 is fastenedly connected on station 1, and is located at the rear portion of turning component, and transmission roller 51 is set On driving box 5, and one end is fixedly connected with the electric machine main shaft in driving box 5, and 3 direction of other end horizontal direction expansion plate is stretched out, The axis of transmission roller 51 is overlapped with the axis of press mold bar 24, and transmission roller 51 passes through turning cabinet 4；First directive wheel 6 and Two directive wheels 7 are located inside turning cabinet 4, and the first directive wheel 6 is located at 7 front of the second directive wheel；Third directive wheel 11 and vehicle It cuts film reel disk 12 and is located at 10 rear portion of electrical breakdown detection box, and third directive wheel 11 is located at 12 front of turning film reel disk；This implementation In example, turning film reel disk 12 is fixedly connected with another electric machine main shaft in driving box 5；Turning cabinet 4 includes turning insert 42 and knife Piece adjusts guide rail 23；Blade adjustment track 43 is located on the bottom wall of turning cabinet 4, and turning insert 42 is located at blade adjustment guide rail vertically On 23, the position of the adjustable blade of blade adjustment track 43, according to PTFE material 41, when being constantly turned on, diameter gradually becomes It is small, and suitably adjust the position of blade；The axle center of the height of turning insert 42 and transmission roller 51 is in the same horizontal line；This implementation In example, turning cabinet 4 can be used common turning machine and replace；Cleannes detection box 9 includes cleannes recorder 91, high speed Video camera 92 and background light source 93；Cleannes recorder 91, high-speed camera 92 and background light source 93 are each provided at cleannes detection In cabinet 9, and cleannes recorder 91, high-speed camera 92 and background light source 93 are set gradually from top to bottom；In the present embodiment, The cleaning produced by Taizhou Spark instrument and meter Co., Ltd that can be bought on the market can be used in cleannes detection box 9 Detector is spent to replace；Electrical breakdown detection box 10 includes electrical breakdown recorder 101 and electrode 102；Electrical breakdown recorder 101 and electricity Pole 102 is each provided in electrical breakdown detection box 10, and electrical breakdown recorder 101 is located at 102 top of electrode；In the present embodiment, electricity The electrical breakdown strength tester that the production of Beijing Air China epoch experimental instruments and equipment limited can be used in breakdown detection box 10 replaces.

In this embodiment, when polytetrafluoroethylene (PTFE) processing performance detection device is worked, hydraulic cylinder 32 is controlled first Tailpiece of the piston rod stretches out, and expansion plate 3 is jacked up upwards, so that the side wall of expansion plate 3 closes the right side of press mold cabinet 25；Later by Funnel 251 injects PTFE material 41 into press mold cabinet 25 by charge pipe 252；Fluid clutch is controlled by control cabinet 2 again 27 band hydrodynamic pressure press mold heads 26 carry out press mold to PTFE material 41, the PTFE material after 28 press mold of press mold bar 24 and press mold bar core Expect 41 circle ring column shapes；Control hydraulic cylinder 32 retracts tailpiece of the piston rod later, and expansion plate 3 declines, material path 31 and press mold cavity 29 are overlapped, then PTFE material 41 is promoted material path 31 by hydraulic press mold head 26；Since PTFE material 41 is smooth, it is easy to pass through It crosses on material path 31 to transmission roller 51, it, can be by manually using there is clamping function if not being successfully entered on transmission roller 51 Tool by PTFE material 41 folder to transmission roller 51 on；The electricity that starting 5 inner main axis of driving box is fixedly connected with transmission roller 51 Machine drives transmission roller 51 to start turning；Into the PTFE material 41 of transmission roller 51, since transmission 51 surface portion of roller is Helical form constantly pushes PTFE material 41 to 5 direction of driving box；51 helical form of roller is transmitted after pushing in turning cabinet 4 Partial disappearance, PTFE material 41 do not continue to push；Turning insert 42 carries out turning to PTFE material 41 at this time, by PTFE material 41 turning are in PTFE film 8；PTFE material 41 gradually becomes smaller by turning diameter, and turning insert 42 is continuous by blade adjustment guide rail 23 It is adjusted to suitable cutting position；After 8 pull-up of PTFE film that operator generates turning later, the first directive wheel is gradually bypassed 6, the second directive wheel 7, and by continuing around third after the detection part of cleannes detection box 9 and electrical breakdown detection box 10 Directive wheel 11 and turning film reel disk 12, for example, PTFE film 8 is passed through 9 background light source 93 of cleannes detection box and high-speed camera Between machine 92, by PTFE film 8 across electrode 102；Starting 5 inner main axis of driving box is fixedly connected with turning film reel disk 12 later Motor so that the revolving speed of turning film reel disk 12 with transmission the revolving speed of roller 51 it is identical；Manually 8 first time of PTFE film is being passed through When cleannes detection box 9 and electrical breakdown detection box 10, cleannes detection box 9 and electrical breakdown detection box 10 carry out work Make, value test is carried out to PTFE film 8, and record numerical value；Turning film reel disk 12 can constantly be wound through 9 He of cleannes detection box PTFE film 8 after electrical breakdown detection box 10.

Working principle: the utility model is by being equipped with press mold component, turning cabinet 4, cleannes detection box 9, electrical breakdown Detection box 10 and transmission winding component, press mold component can will be injected in press mold cavity 29 by funnel 251 by charge pipe 252 Polytetrafluoroethylene material carry out press mold, after being pressed into circle ring column shape by transmission roller 51 carry out turning cabinet 4 in carry out Cutting, cut be it is membranaceous after by manually by membranaceous polytetrafluoroethylene material around the first directive wheel 6, the second directive wheel 7, the Three directive wheels 11 are to turning film reel disk 12；Time processing only needs manually by membranaceous polytetrafluoroethylene material manually around one The device can automatic winding after secondary；Membranaceous polytetrafluoroethylene material is detected by cleannes detection box 9 and electrical breakdown Cabinet 10, cleannes detection box 9 and electrical breakdown detection box 10 to membranaceous polytetrafluoroethylene material carry out cleaning angle value and Puncture values carry out detection and record and save, without human intervention；Which solves a variety of numerical value existing in the prior art It can not be acquired on same device, the problem of consuming time is long, high labor cost, have cost of labor lower, data are adopted The rapid convenient feature of collection.

The representative instance of above only the utility model, in addition to this, the utility model can also have other a variety of specific Embodiment, all technical solutions formed using equivalent substitution or equivalent transformation, all falls within the model of the requires of the utility model protection Within enclosing.

Claims (8)

1. a kind of polytetrafluoroethylene (PTFE) processing performance detection device, including station (1), it is characterised in that: on the station (1) Equipped with press mold component, turning cabinet (4), cleannes detection box (9), electrical breakdown detection box (10) and transmission winding component； Press mold component includes support frame (22), slide bar (21), guide rail (23), press mold bar (24), press mold cabinet (25), hydraulic press mold head (26) and fluid clutch (27)；Support frame (22) is located on station (1)；Guide rail (23) is 2,2 equal water of guide rail (23) On the flat side side wall for being set to support frame (22), slide bar (21) is slidably connected on 2 guide rails (23)；Hydraulic press mold head (26) sets On the side side wall of slide bar (21)；Fluid clutch (27) is located on station (1) and is electrically connected with hydraulic press mold head (26)； Press mold bar (24) is located at the end of hydraulic press mold head (26)；It is additionally provided with expansion plate (3) and hydraulic cylinder (32) on station (1), stretches Contracting plate (3) is located at the top of hydraulic cylinder (32)；Hydraulic cylinder (32) bottom is fastenedly connected with station (1), piston bar portion and flexible The bottom of plate (3) is fastenedly connected；Material path (31) are provided on expansion plate (3)；Press mold cabinet (25) bottom is equipped with support column (253), press mold cabinet (25) is located on station (1) by support column (253)；Press mold cavity is provided in press mold cabinet (25) (29), funnel (251) and charge pipe (252) are connected on roof；Press mold bar (24) penetrates in press mold cavity (29)；Turning cabinet (4), cleannes detection box (9), electrical breakdown detection box (10) are successively set on press mold module back.

2. a kind of polytetrafluoroethylene (PTFE) processing performance detection device according to claim 1, it is characterised in that: the press mold bar It (24) is circle ring column, the internal ring portion of press mold bar (24) has penetrated press mold bar core (28)；Press mold bar core (28) and press mold bar (24) It is arranged concentrically, and one end passes through hydraulic press mold head (26) and slide bar (21), is fastenedly connected with support frame (22), the other end penetrates pressure In film cavity (29), and it is arranged close to expansion plate (3).

3. a kind of polytetrafluoroethylene (PTFE) processing performance detection device according to claim 1, it is characterised in that: the transmission is received Wound module include driving box (5), transmission roller (51), the first directive wheel (6), the second directive wheel (7), third directive wheel (11) and Turning film reel disk (12)；Driving box (5) is located at the rear portion of turning component, and transmission roller (51) is located on driving box (5), one end with Electric machine main shaft in driving box (5) is fixedly connected, and other end horizontal direction expansion plate (3) direction is stretched out, and transmits the axis of roller (51) Line is overlapped with the axis of press mold bar (24), and transmission roller (51) passes through turning cabinet (4)；First directive wheel (6) and the second guiding It is internal that wheel (7) is located at turning cabinet (4), and the first directive wheel (6) is located at the second directive wheel (7) front；Third directive wheel (11) It is located at electrical breakdown detection box (10) rear portion with turning film reel disk (12), and third directive wheel (11) is located at turning film reel disk (12) Front；Turning film reel disk (12) is fixedly connected with another electric machine main shaft in driving box (5).

4. a kind of polytetrafluoroethylene (PTFE) processing performance detection device according to claim 1, it is characterised in that: the turning case Body (4) includes turning insert (42) and blade adjustment guide rail (23)；Blade adjustment track (43) is located at the bottom wall of turning cabinet (4) On, turning insert (42) is located on blade adjustment guide rail (23) vertically；The height of turning insert (42) and the axle center of transmission roller (51) In the same horizontal line.

5. a kind of polytetrafluoroethylene (PTFE) processing performance detection device according to claim 1, it is characterised in that: the cleannes Detection box (9) includes cleannes recorder (91), high-speed camera (92) and background light source (93)；Cleannes recorder (91), high-speed camera (92) and background light source (93) are each provided in cleannes detection box (9), and cleannes recorder (91), high-speed camera (92) and background light source (93) are set gradually from top to bottom.

6. a kind of polytetrafluoroethylene (PTFE) processing performance detection device according to claim 1, it is characterised in that: the electrical breakdown Detection box (10) includes electrical breakdown recorder (101) and electrode (102)；Electrical breakdown recorder (101) and electrode (102) are all provided with In electrical breakdown detection box (10), and electrical breakdown recorder (101) is located above electrode (102).

7. a kind of polytetrafluoroethylene (PTFE) processing performance detection device according to claim 1, it is characterised in that: the hydraulic cylinder (32) when tailpiece of the piston rod does not extend out, the axis for the material path (31) being provided on expansion plate (3) and the axis of press mold cavity (29) It is overlapped, and the aperture of material path (31) is identical as the diameter of press mold cavity (29).

8. a kind of polytetrafluoroethylene (PTFE) processing performance detection device according to claim 1, it is characterised in that: support frame as described above (22) it is not provided on the side wall of guide rail (23) side and is also connected with control cabinet (2).