CN209275701U - A kind of flexible composition system of double leval jib floating type ship unloading machine - Google Patents

A kind of flexible composition system of double leval jib floating type ship unloading machine Download PDF

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Publication number
CN209275701U
CN209275701U CN201821977735.XU CN201821977735U CN209275701U CN 209275701 U CN209275701 U CN 209275701U CN 201821977735 U CN201821977735 U CN 201821977735U CN 209275701 U CN209275701 U CN 209275701U
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China
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pull rod
main body
cantilever crane
floating type
type ship
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CN201821977735.XU
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Chinese (zh)
Inventor
程小龙
毛俊祥
陈世珍
张晓佳
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WUHAN WUCHUAN HEAVY EQUIPMENT ENGINEERING Co Ltd
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WUHAN WUCHUAN HEAVY EQUIPMENT ENGINEERING Co Ltd
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Abstract

The utility model discloses a kind of flexible composition systems of double leval jib floating type ship unloading machine, comprising: main body;Trunk beam;Cantilever crane, cantilever crane one end and the hinged other end of main body and the position of the non-endpoint of trunk beam are hinged, to form the fulcrum of trunk beam rotation;First pull rod, first pull rod one end are hingeably secured to body top, and the other end and trunk beam rear part are hinged;Second pull rod, second pull rod one end is hinged with cantilever crane, and the other end is hinged with equalizer bar, and equalizer bar makes torque of the second pull rod balance trunk beam to cantilever crane for acting on the second pull rod;Jib lubbing mechanism, jib lubbing mechanism one end are fixed, and actuating station is connect with cantilever crane, to drive cantilever crane to swing;Swing mechanism, main body is mounted on swing mechanism, and swing mechanism is for driving body rotation.Its is easy to operate, and stability is high, assembles at low cost.

Description

A kind of flexible composition system of double leval jib floating type ship unloading machine
Technical field
The utility model relates to ship unloaders package technique fields, and in particular to flexible group of a kind of double leval jib floating type ship unloading machine Dress system and package system.
Background technique
Floating type ship unloading machine can be used for inland harbour, complete the handling of bulk goods such as part goods, coal, sand and other items.This kind of ship unloaders To meet productivity requirement, the operating rate of each mechanism is higher, and arm frame structure is complicated, can large-angle slewing, place ship unloaders Landing stage is generally unpowered rectangle flatboat.In the assembling scheme of existing floating type ship unloading machine, when cantilever crane lifts fixed, meeting Using to interim rigid buttress, the head of cantilever crane is placed on buttress, cantilever crane is fixed temporarily.But for cantilever crane length compared with Greatly, the big ship unloaders of initial rotation angle, used buttress height reach tens meters of height, and weight is very big, causes to be assembled into This is higher, time-consuming.
Utility model content
In view of the deficiencies in the prior art, the purpose of this utility model is to provide a kind of double leval jib floating type ship unloading machines Flexible composition system and package system, to reduce assembling cost.
To achieve the above objectives, the technical solution adopted in the utility model is: a kind of flexibility of double leval jib floating type ship unloading machine Package system, comprising:
Main body;
Trunk beam;
Cantilever crane, described cantilever crane one end and the hinged other end of the main body and the position of the non-endpoint of trunk beam are hinged, with Form the fulcrum of the trunk beam rotation;
First pull rod, first pull rod one end are hingeably secured to the body top, and the other end and trunk beam rear part are cut with scissors It connects;
Second pull rod, second pull rod one end is hinged with cantilever crane, and the other end is hinged with equalizer bar, and the equalizer bar is used for Second pull rod is acted on, the second pull rod is made to balance torque of the trunk beam to the cantilever crane;
Jib lubbing mechanism, described jib lubbing mechanism one end are fixed, and actuating station is connect with the cantilever crane, to drive the cantilever crane to put It is dynamic;
Swing mechanism, the main body is mounted on the swing mechanism, and the swing mechanism is for driving the main body to turn It is dynamic, meanwhile,
The main body, the first pull rod are respectively and fixedly provided with staircase on cantilever crane.
Further, the swing mechanism includes floating bearing, and the outer ring of floating bearing is fixed with the soft band of outer gear ring, revolution The inner ring of bearing is fixed with the soft band of inner ring.
Further, the equalizer bar includes middle part counterweight cabin and lateral counterweight cabin.
Further, the body top is equipped with tooling lifting lug, and the tooling lifting lug is fixed by cross-bar and upper pillar stand Connection, first pull rod and tooling lifting lug are rotatablely connected.
Further, the lower body part is fixed with bearing cylinder, and the center of circle of the bearing cylinder is fixed with center current collector.
Further, the body top face is equipped with inclined inclined-plane, and the tooling lifting lug is welded in described by cross-bar Inclined-plane.
Further, the floating bearing outer ring and bearing drum flange are in Chinese character pin-shaped positioning by three positioning pins and use spiral shell Bolt is fixed.
The utility model also provides a kind of floating type ship unloading machine, includes the soft of aforementioned any double leval jib floating type ship unloading machine Property package system.
Compared with prior art, the utility model has the beneficial effects that:
It does not need to set up interim rigid buttress, setting cantilever crane, trunk beam and pull rod are easy to lift, connection component, improve Equipment service efficiency is assembled, pull rod and jib lubbing mechanism cooperation link, save power, reduce built-up time and cost;Pass through luffing Mechanism being capable of flexible modulation trunk beam;The structural member reasonable quantity of building berth over-assemble improves peace when ship unloaders hull is lauched Quan Xing, whole system stability is high, and it is convenient to operate.
Detailed description of the invention
Fig. 1 is double leval jib floating type ship unloading machine flexible composition overall system architecture schematic diagram in the utility model embodiment;
Fig. 2 is the structural schematic diagram of floating bearing in the utility model embodiment;
Fig. 3 is the positive structure schematic of tooling lifting lug in the utility model embodiment;
Fig. 4 is the side structure schematic diagram of main body in the utility model embodiment;
Fig. 5 is the side structure schematic diagram of tooling lifting lug in the utility model embodiment;
Fig. 6 is cantilever crane assembling schematic diagram in the utility model embodiment;
Fig. 7 is equalizer bar lifting schematic diagram in the utility model embodiment;
Fig. 8 is trunk beam assembling schematic diagram in the utility model embodiment;
Fig. 9 is the first pull rod assembling schematic diagram in the utility model embodiment.
In figure: 1, main body;2, trunk beam;3, cantilever crane;4, the first pull rod;5, the second pull rod;50, equalizer bar;6, luffing machine Structure;7, floating bearing;8, cylinder is supported;9, turntable;10, landing stage;11, tooling lifting lug;12, current collector;13, the soft band of outer gear ring;14, The soft band of inner ring;15, cross-bar.
Specific embodiment
Specific structure and function details disclosed herein are only representative, and are for describing the utility model Exemplary embodiment purpose.But the utility model can be implemented by many alternative forms, and should not It is construed as being limited only by the embodiments set forth herein.
In the description of the present invention, it should be understood that term " center ", " transverse direction ", "upper", "lower", " left side ", The orientation or positional relationship of the instructions such as " right side ", "vertical", "horizontal", "top", "bottom", "inner", "outside" is based on the figure Orientation or positional relationship is merely for convenience of describing the present invention and simplifying the description, rather than the dress of indication or suggestion meaning It sets or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to the utility model Limitation.In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include one or more of the features.In the description of the present invention, unless otherwise indicated, the meaning of " multiple " It is two or more.In addition, term " includes " and its any deformation, it is intended that cover and non-exclusive include.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally Connection;It can be mechanical connection, be also possible to be electrically connected;Can be directly connected, can also indirectly connected through an intermediary, It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition The concrete meaning of language in the present invention.
Term used herein above is not intended to limit exemplary embodiment just for the sake of description specific embodiment.Unless Context clearly refers else, otherwise singular used herein above "one", " one " also attempt to include plural number.Also answer When understanding, term " includes " and/or "comprising" used herein above provide stated feature, integer, step, operation, The presence of unit and/or component, and do not preclude the presence or addition of other one or more features, integer, step, operation, unit, Component and/or combination thereof.
Shown in Figure 1, the utility model embodiment provides a kind of flexible composition system of double leval jib floating type ship unloading machine, packet It includes: main body 1;Trunk beam 2;Cantilever crane 3,3 one end of cantilever crane and the hinged other end of main body 1 and the position of the non-endpoint of trunk beam 2 are hinged, with Form the fulcrum that trunk beam 2 rotates;First pull rod 4,4 one end of the first pull rod are hingeably secured to 1 top of main body, the other end and trunk 2 tail portion of beam is hinged;Second pull rod 5,5 one end of the second pull rod and cantilever crane 3 are hinged, and the other end and equalizer bar 50 are hinged, equalizer bar 50 For acting on the second pull rod 5, make torque of the second pull rod 5 balance trunk beam 2 to cantilever crane 3;Jib lubbing mechanism 6, jib lubbing mechanism 6 one End is fixed, and actuating station is connect with cantilever crane 3, to drive cantilever crane 3 to swing;Swing mechanism, main body 1 is mounted on swing mechanism, and turns round Mechanism for driving main body 1 to rotate, meanwhile, main body 1, the first pull rod 4 are respectively and fixedly provided with staircase on cantilever crane 3.
Preferably, swing mechanism includes floating bearing 7, and the outer ring of floating bearing 7 is fixed with the soft band 13 of outer gear ring, rotating shaft The inner ring for holding 7 is fixed with the soft band 14 of inner ring.
Preferably, equalizer bar 50 includes middle part counterweight cabin and lateral counterweight cabin.In general, counterweight cabin in middle part is equipped with always Counterweight, lateral counterweight cabin are used to adjust the weight of counterweight.
Preferably, 1 top of main body is equipped with tooling lifting lug 11, such as Fig. 3 to Fig. 5, tooling lifting lug 11 by cross-bar 15 with it is upper Column is fixedly connected, and the first pull rod 4 is rotatablely connected with tooling lifting lug 11.1 top surface of main body is equipped with inclined inclined-plane, tooling lifting lug 11 Inclined-plane is welded in by cross-bar 15.11 end of tooling lifting lug be equipped with lug, lug be equipped with butt hole, with other structures Rotation connection.
Preferably, 7 outer ring of floating bearing and bearing 8 flange of cylinder are solid in Chinese character pin-shaped positioning blending bolt by three positioning pins It is fixed.
Such as Fig. 5 to Fig. 9, a kind of flexible composition system of double leval jib floating type ship unloading machine provided by the embodiment of the utility model, The method of its overall package are as follows:
Lift turntable 9;
Main body 1 is hung on turntable 9 and is fixed, jib lubbing mechanism 6 is fixed on main body 1;
3 one end of cantilever crane and the main body 1 is hinged, and the actuating station of jib lubbing mechanism 6 is connected with the cantilever crane 3, then makes Temporarily 3 other end of cantilever crane is connect with the main body 1 with drag-line;
By the lifting of equalizer bar 50 to 1 top of main body, keeps equalizer bar 50 that the balance weight of first weight is housed, reuse second Equalizer bar 50 is connected by pull rod 5 with the cantilever crane 3;
Make equalizer bar 50 that the balance weight of second weight to be housed, and the second weight is greater than the first weight;
Trunk beam 2 is installed in 3 end of cantilever crane, is fixed temporarily trunk beam 2 using drag-line;
Make equalizer bar 50 that the balance weight of third weight to be housed, and third weight is greater than the second weight;
First pull rod, 4 one end is connect with the main body 1, the other end and trunk beam 2 are hinged;
Remove drag-line.
Specifically, lifting bearing cylinder 8 is docked with landing stage 10, spot welding is positioned and then is symmetrically welded;Center current collector is hung to It supports in cylinder 8, adjustment and bearing cylinder 8 are concentric, fixed;It checks 7 installation base surface of floating bearing, clears up fragment, welding slag, corrosion, it is multiple Bearing cylinder upper flange surface levelness is surveyed, is adjusted if uneven to level, then lift turntable 9;The lower of main body 1 is stood with gantry crane Column is hung to turntable and fixes;Lifting swing mechanism: after the vertical speed reducer of swing mechanism is fixed on turntable 9, vertical deceleration is adjusted The position of device, it is ensured that gear is engaged with 7 outer gear ring of floating bearing, and swing mechanism is for driving turntable 9 to rotate.Complete swing mechanism Installation after, then engine house in mounting body 1, separate electric panel room and power control cabinet, drivers' cab.
The upper pillar stand of lifting main body 1 docks fixation with lower pillar stand;Jib lubbing mechanism 6 is hung on upper pillar stand, by pre-assembled fixed Bit line positioning, welding;Cantilever crane 3 is lifted, cantilever crane 3 is adjusted horizontal by 45 °, 3 tail portion of cantilever crane is hung to the cantilever crane support of turntable 9 Place, with stud connection, snap-gauge is fixed;Cantilever crane 3 is connected with chain block with drag-line and upper pillar stand is connected with each other, and tension pulls calabash Rack gear and cantilever crane axis hole are coupled and are fixed with hinged shaft at 3 intermediate shaft hole of cantilever crane by reed, then the rack gear drawing for controlling jib lubbing mechanism.
Equalizer bar 50 and the second pull rod 5 are lifted on the support pedestal at the top of upper pillar stand, and fixed with hinged shaft.It puts down at this time Balance beam 50 is equipped with the balance weight of the first weight.Specifically, the middle part counterweight cabin of equalizer bar 50 has filled counterweight, lateral counterweight Cabin can according to circumstances select uneasy assembly weight or installation section counterweight.Make the second pull rod 5 and arm with chain block on cantilever crane 3 Frame axis hole is overlapped, and is installed hinged shaft, is made the second pull rod 5 that equalizer bar 50 to be connected with the cantilever crane 3.
After the connection for completing the second pull rod 5, since equalizer bar 50 receives the active force from cantilever crane 3 at this time, this When further increase counterweight on equalizer bar 50, even if equalizer bar 50 is equipped with the balance weight of the second weight, and the second weight is greater than First weight.
Trunk beam 2 and 3 stud connection of cantilever crane are lifted, installation snap-gauge is fixed;First pull rod 4 and upper pillar stand hinged shaft are connected It connects, then adjusts 4 stem of the first pull rod, and adjust trunk beam angle with chain block, being allowed to ream with the first pull rod 4 is overlapped, and pacifies Hinged shaft is filled, the drag-line between equalizer bar 50 and column is unclamped again.And tooling connects steel wire everywhere for release cantilever crane, trunk beam etc. Rope, then crane barge wirerope is gradually unclamped, it checks that 6 brake of jib lubbing mechanism locking situation then adjusts brake if any skidding, disappears Except skidding.Machine roof and engine house ladder landing platform are finally installed.Certainly, the step of machine roof can also be after installing computer room It carries out at once, specific time point can be selected according to condition of construction scene.
Preferably, it lifts in 9 step of turntable, adjusting the soft band position of 7 inner ring of floating bearing makes itself and 3 angular separation of cantilever crane 135 °, adjusting the soft band position in 7 outer ring of floating bearing makes itself and -135 ° of 3 angular separation of cantilever crane, then will be turned round with 3 positioning pins 7 outer ring of bearing and bearing 8 flange of cylinder " product " type positioning, installation bolt manually tighten, then with hydraulic torque spanner to floating bearing 7 Internal and external cycle bolts are fastened completely;Bolt erection sequence symmetrically carries out in 180 ° of directions;The end of high-strength bolt twists torque 4000Nm is carried out in three steps fastening: 1. twisting the 30% of torque eventually;2. the 50%~70% of stubborn torque eventually;3. twisting torque eventually 100%.
Preferably, before main body 1 is hung to the fixation of turntable 9, tooling lifting lug 11 is fixed on 1 top of main body by cross-bar 15 On inclined-plane;The first pull rod 4 is lifted with 1 Connection Step of main body, is first rotatablely connected the first pull rod 4 with tooling lifting lug 15.
Preferably, lift turntable 9 before, by center current collector be hung to bearing cylinder 8 in, adjust with hold cylinder 8 it is concentric and fixation, in Heart current collector is the electromechanical equipment power supply on turntable 9.
Further, after jib lubbing mechanism rack gear and cantilever crane axis hole couple and fixed with hinged shaft, jib lubbing mechanism brake is adjusted, Generate part brake force 40%~60%.After drag-line and rack gear are reliably connected, suspension hook is just unclamped.
The utility model is not limited to above embodiment, for those skilled in the art, not Under the premise of being detached from the utility model principle, several improvements and modifications can also be made, these improvements and modifications are also considered as this reality Within novel protection scope.

Claims (8)

1. a kind of flexible composition system of double leval jib floating type ship unloading machine characterized by comprising
Main body (1);
Trunk beam (2);
Cantilever crane (3), the position of described cantilever crane (3) one end and the main body (1) hinged other end and the non-endpoint of the trunk beam (2) Hingedly, to form the fulcrum that the trunk beam (2) rotates;
First pull rod (4), described first pull rod (4) one end are hingeably secured to the main body (1) top, the other end and trunk beam (2) tail portion is hinged;
Second pull rod (5), hingedly, the other end and equalizer bar (50) are hingedly, described for described second pull rod (5) one end and cantilever crane (3) Equalizer bar (50) makes the second pull rod (5) to balance the trunk beam (2) to the cantilever crane for acting on second pull rod (5) (3) torque;
Jib lubbing mechanism (6), described jib lubbing mechanism (6) one end are fixed, and actuating station is connect with the cantilever crane (3), to drive the arm Frame (3) is swung;
Swing mechanism, the main body (1) is mounted on the swing mechanism, and the swing mechanism is for driving the main body (1) Rotation, meanwhile,
The main body (1), the first pull rod (4), cantilever crane are respectively and fixedly provided with staircase on (3).
2. a kind of flexible composition system of double leval jib floating type ship unloading machine as described in claim 1, which is characterized in that the revolution Mechanism includes floating bearing (7), and the outer ring of floating bearing (7) is fixed with the soft band of outer gear ring (13), and the inner ring of floating bearing (7) is solid Surely there is the soft band of inner ring (14).
3. a kind of flexible composition system of double leval jib floating type ship unloading machine as described in claim 1, which is characterized in that the balance Beam (50) includes middle part counterweight cabin and lateral counterweight cabin.
4. a kind of flexible composition system of double leval jib floating type ship unloading machine as described in claim 1, which is characterized in that the main body (1) top is equipped with tooling lifting lug (11), and the tooling lifting lug (11) is fixedly connected by cross-bar (15) with upper pillar stand, and described the One pull rod (4) and tooling lifting lug (11) are rotatablely connected.
5. a kind of flexible composition system of double leval jib floating type ship unloading machine as claimed in claim 2, which is characterized in that the main body (1) lower part is fixed with bearing cylinder (8), and the center of circle of bearing cylinder (8) is fixed with center current collector (12).
6. a kind of flexible composition system of double leval jib floating type ship unloading machine as claimed in claim 4, which is characterized in that the main body (1) top surface is equipped with inclined inclined-plane, and the tooling lifting lug (11) is welded in the inclined-plane by cross-bar (15).
7. a kind of flexible composition system of double leval jib floating type ship unloading machine as claimed in claim 5, which is characterized in that the revolution Bearing (7) outer ring is fixed by three positioning pins in Chinese character pin-shaped positioning blending bolt with bearing cylinder (8) flange.
8. a kind of floating type ship unloading machine, which is characterized in that include double leval jib floating type ship unloading described in claim 1 to 7 any one The flexible composition system of machine.
CN201821977735.XU 2018-11-28 2018-11-28 A kind of flexible composition system of double leval jib floating type ship unloading machine Active CN209275701U (en)

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Application Number Priority Date Filing Date Title
CN201821977735.XU CN209275701U (en) 2018-11-28 2018-11-28 A kind of flexible composition system of double leval jib floating type ship unloading machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109623361A (en) * 2018-11-28 2019-04-16 武汉武船重型装备工程有限责任公司 A kind of the flexible composition system and assemble method of double leval jib floating type ship unloading machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109623361A (en) * 2018-11-28 2019-04-16 武汉武船重型装备工程有限责任公司 A kind of the flexible composition system and assemble method of double leval jib floating type ship unloading machine

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