CN209259270U - A kind of storage cloth frame device of band balance self weight - Google Patents

A kind of storage cloth frame device of band balance self weight Download PDF

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Publication number
CN209259270U
CN209259270U CN201821578616.7U CN201821578616U CN209259270U CN 209259270 U CN209259270 U CN 209259270U CN 201821578616 U CN201821578616 U CN 201821578616U CN 209259270 U CN209259270 U CN 209259270U
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Prior art keywords
upper spider
self weight
roller
storage cloth
main frame
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CN201821578616.7U
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罗火登
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Li Fang Fang Electro Mechanical Equipment (shanghai) Co Ltd
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Li Fang Fang Electro Mechanical Equipment (shanghai) Co Ltd
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Abstract

The utility model discloses a kind of storage cloth frame devices of band balance self weight, including main frame body, it is fixedly connected on the lower bearing bracket of the main frame body and is movably connected on the upper spider of the main frame body, the input side of main frame body is provided with input roller and the input motor for driving the input roller rotation, the outlet side of the main frame body is provided with outlet roller and the output motor for driving the outlet roller rotation, several fabric guide rolls are respectively arranged on the lower bearing bracket and the upper spider, the driving motor that the upper spider is also connected with the cylinder for balancing the upper spider self weight and the upper spider is driven to move up and down.The utility model has the advantages that: using the speed of PLC controller automatic synchronization production line, customize the time that wind-up operation needs to shut down;Carpet deformation is not easily leaded to using the lightweight roller of major diameter;The self weight of upper spider can be balanced by cylinder and driving motor and moves up and down it, and accurately controls face tension, it is ensured that quality of carpet.

Description

A kind of storage cloth frame device of band balance self weight
Technical field
The utility model relates to cloth storage device fields, and in particular to a kind of storage cloth frame device of band balance self weight.
Background technique
Storage cloth holder is the key component of carpet coating calendering Preparation equipment, during the production of carpet cloth, it is ensured that product Quality stability, the process island of production must remain a constant speed, successional operating.But station needs before and after process island The operation such as connector, Kai Qie and change of lap constantly is carried out to carpet, therefore will lead to the board for unreeling or winding and need to shut down.
Need the contradiction of shutdown operation to solve continuity and the front and back change of lap of this process island, need it is in equipment plus Enter the function of automatic storage cloth, it is ensured that process island continuously can normally produce.When unreeling or winding part at work, storage cloth holder is protected Hold motionless in low level, the entrance and exit carpet speed for storing up cloth holder is identical.When unreeling or wind part since it is desired that connector, changing The states such as volume and cutting and when stopping working, it is constant in the entrance carpet constant airspeed of winding position storage cloth holder, and store up cloth holder Outlet carpet speed unreels exactly the opposite for 0(), cause the height for storing up cloth holder to be continuously increased.Current storage cloth holder is all full both at home and abroad Sufficient functionality described above.But carpet needs to maintain invariable tension and warp during storing up and moving up and down in cloth holder Cross bending deformation quantity caused by roller has the characteristics that quantitative in technique, and current technical equipment both domestic and external is for solving this Problem is all more intractable.
With the improvement of the quality of life, requirement of the people to carpet is higher and higher, and finished carpet cannot be bent, and tension needs Stablize and cannot be excessive, otherwise will bring flaw to the product quality of carpet.And it stores up cloth holder and is needed during storing up cloth repeatedly Bending, cloth holder move up and down during since mechanical rack bring inertia will lead to the difference of power, to storage cloth holder Machinery and control section require it is extremely stringent.Current equipment is in a backward condition both at home and abroad, and main cause is to will cause Carpet is easily bent deformation, and tension is different during moving up and down.Therefore a set of storage cloth holder met the requirements is developed with pole High market value.And it can amplify in the similar product line of other industries, therefore there are biggish market prospects.
In conclusion there is an urgent need to research and develop a kind of material controlling device for storing and keeping online some tension.
Summary of the invention
The purpose of this utility model is to provide a kind of storage of band balance self weight according to above-mentioned the deficiencies in the prior art place Cloth frame device, which includes main frame body and upper spider and lower bearing bracket, and lower bearing bracket is fixed on main frame body, and upper machine Then by cylinder balancing, it is self-possessed and drives it to move up and down by driving motor frame, to accurately control face tension, it is ensured that carpet Quality.
The utility model aim realization is completed by following technical scheme:
A kind of storage cloth frame device of band balance self weight, it is characterised in that the storage cloth frame device includes main frame body, fixed company It is connected to the lower bearing bracket of the main frame body and is movably connected on the upper spider of the main frame body, the input side setting of the main frame body Have input roller and an input motor for driving input roller rotation, the outlet side of the main frame body be provided with outlet roller with And the output motor for driving outlet roller rotation, several selvage guides are respectively arranged on the lower bearing bracket and the upper spider Roller, the upper spider are also connected with the cylinder for balancing the upper spider self weight and the upper spider are driven to move up and down Driving motor.
The storage cloth frame device further includes PLC controller, the PLC controller respectively with the input motor, described defeated Motor and driving motor electrical connection out.
It is additionally provided with dynamometry roller on the lower bearing bracket, is provided with load cell on the dynamometry roller to monitor cloth cover Power, the load cell are electrically connected with the PLC controller.
The driving motor is also connected with speed reducer, and the output shaft of the speed reducer is connected with sprocket wheel, the sprocket wheel and institute It states and is connected between upper spider by chain.
The driving motor by transducer drive, the frequency converter and the speed reducer respectively with the PLC controller Electrical connection.
Upper limit switch and lower position switch are provided on the main frame body, the upper limit switch and the lower limit are opened Pass is connect with the frequency converter respectively.
The number of cylinders is two, and is symmetrically positioned in the fabric guide roll both ends.
The output shaft of the cylinder is connected with sprocket wheel, is connected between the sprocket wheel and the upper spider by chain.
The cylinder is connected by pneumatic controller and is controlled, and the pneumatic controller is connected by the PLC controller and controlled.
The roller diameter of the fabric guide roll is 600mm, roller wall with a thickness of 7mm.
The utility model has the advantages that: (1) speed of PLC controller automatic synchronization production line is utilized, wind-up operation is customized The time for needing to shut down is manually operated without personnel, greatly improves production efficiency;(2) the lightweight roller of major diameter is used Not easily lead to carpet deformation;(3) it can balance the self weight of upper spider by cylinder and driving motor and move up and down it, and can Accurate control face tension, it is ensured that quality of carpet.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the storage cloth frame device in the utility model with balance self weight;
Fig. 2 is the stereoscopic schematic diagram of the storage cloth frame device in the utility model with balance self weight;
Fig. 3 is the control section schematic diagram of the storage cloth frame device in the utility model with balance self weight.
Specific embodiment
The feature of the utility model and other correlated characteristics are made further specifically by embodiment below in conjunction with attached drawing It is bright, in order to the understanding of technical staff of the same trade:
Such as Fig. 1-3, in figure label 1-18 be respectively as follows: main frame body 1, lower bearing bracket 2, upper spider 3, input roller 4, input motor 5, It is outlet roller 6, output motor 7, fabric guide roll 8, cylinder 9, driving motor 10, dynamometry roller 11, PLC controller 12, speed reducer 13, pneumatic Controller 14, load cell 15, frequency converter 16, upper limit switch 17, lower position switch 18.
Embodiment: as shown in Figure 1-3, the present embodiment is more particularly to a kind of storage cloth frame device of band balance self weight, the storage cloth Rack device includes main frame body 1, the lower bearing bracket 2 being fixedly connected with main frame body 1 and the upper spider 3 being flexibly connected with main frame body 1, on The driving motor 10 that rack 3 is also connected with the cylinder 9 for balancing its self weight and upper spider 3 is driven to move up and down is controlled in PLC Realize that face tension is constant under the control of device processed, it is ensured that quality of carpet.
As shown in Figure 1-3, storage cloth frame device includes main frame body 1, main frame body 1 is in cuboidal configuration and inner hollow, under Portion is fixedly installed with lower bearing bracket 2, and top is then movably installed with upper spider 3, and upper spider 3 can be done up and down along the vertical bar of main frame body 1 Movement specifically can be slidingtype installation or gear type installation, specifically be installed using slidingtype in the present embodiment, i.e. main frame body 1 Vertical bar on be provided with moving guide rail, upper spider 3 can do vertical motion along moving guide rail.It is arranged in the input side of main frame body 1 There are input roller 4 and the input motor 5 for driving input roller 4 to rotate, input roller 4 uses rubber roller in the present embodiment, It inputs motor 5 and control is then connected by PLC controller 12, more stable of course for exporting, input motor 5 can also add frequency converter 16 Drive control is carried out to it, and frequency converter 16 is then connected by PLC controller 12 and is controlled, the controllable input motor 5 of PLC controller 12 It drives input roller 4 to rotate with certain speed, makes the linear velocity of input roller 4 and the speed sync of process island output, it is ensured that cloth feeding Normally.Outlet roller 6 is then provided in the outlet side of main frame body 1 and the output motor 7 for driving outlet roller 6 to rotate, at this Outlet roller 6 uses rubber roller in embodiment, and output motor 7 is equally connected by PLC controller 12 and controlled, more of course for output Stablize, input motor 5 can equally add frequency converter 16 and carry out drive control to it, and frequency converter 16 is then connected by PLC controller 12 Control is connect, the equally controllable output motor 7 of PLC controller 12 drives outlet roller 6 to rotate, makes outlet roller 6 with certain speed The speed sync of linear velocity and rolling-up mechanism winding, it is ensured that winding is normal.It is additionally provided on lower bearing bracket 2 and upper spider 3 several A fabric guide roll 8, for guiding carpet in movement in main frame body and by the interval between control lower bearing bracket 2 and upper spider 3 A certain amount of storage is carried out to carpet, specifically selects 13 fabric guide rolls 8 in the present embodiment, the roller diameter of fabric guide roll 8 is 600mm, roller wall thickness 7mm, is made of aluminum material, in the case where meeting actual process requirement, is made as far as possible light To ensure its rotary inertia, unnecessary power loss is reduced.
As shown in Figure 1-3, the cylinder 9 for balancing 3 own wt of upper spider is connected on upper spider 3, in the present embodiment Two cylinders 9 are specifically used, the both ends of 1 lower part fabric guide roll 8 of main frame body is located at, is provided with sprocket wheel on the output shaft of cylinder 9, It is connected between sprocket wheel and upper spider 3 by chain, and cylinder 9 is connected by pneumatic controller 14 and controlled, and pneumatic controller 14 is then It is connected and is controlled by PLC controller 12, PLC controller 12 can make in cylinder 9 according to the Weight control pneumatic controller 14 of upper spider 3 Corresponding constant air pressure is generated, cylinder 9 acts on upper spider 3 by chain at this time, puts down the weight of its own by cylinder 9 Weighing apparatus can be driven upper spider 3 by the lesser power of application again at this time and move up and down in moving guide rail, can effectively improve control essence Degree.Upper spider 3 is also connected with the driving motor 10 for driving it to move up and down, and driving motor 10 is connected by frequency converter 16 and driven It is dynamic, and its output end is connected with speed reducer 13, frequency converter 16 and speed reducer 13 are controlled by PLC controller, play matching revolving speed With the effect of transmitting torque, the torque of output is improved while slowing down, reduces the inertia of load, the output shaft of speed reducer Be connected with sprocket wheel, between sprocket wheel and upper spider 3 by chain connect, when unreel or wind part since it is desired that progress connector, The states such as change of lap and cutting and when stopping working, the input side constant airspeed for storing up cloth frame device is constant, and outlet side speed is zero, The control driving motor 10 of PLC controller 12 operates drives upper spider 3 to move upwards indirectly, makes between upper spider 3 and lower bearing bracket 2 Height is continuously increased, and achievees the purpose that store up cloth, on the contrary then PLC controller 12 controls 10 antiport of driving motor and drives indirectly Rack 3 moves downward, and reduces the height between upper spider 3 and lower bearing bracket 2 constantly, achievees the purpose that cloth outputting.
As shown in Figure 1-3, being additionally provided with a dynamometry roller 11 on lower bearing bracket 2, it is provided with several dynamometry on dynamometry roller 11 and passes Sensor 15 is connected by PLC controller 12 and is controlled with the tension of real-time monitoring cloth cover, load cell 15, and load cell 15 will be surveyed The face tension data obtained are transmitted to PLC controller 12, and PLC controller 12 is rotated forward according to the data control driving motor 10 transmitted Or it inverts so that upper spider 3 rises or falls, to reach the face tension of setting and keep its constant, for example, working as the reality of cloth cover When border tension is less than setting tension, upper spider is driven and moves up, then the distance between upper spider 3 and lower bearing bracket 2 increase, To which face tension also increases with it, until reaching setting tension, then upper spider 3 stops movement;When the actual tension of cloth cover is greater than When setting tension, upper spider 3 is driven and moves down, then the distance between upper spider 3 and lower bearing bracket 2 reduce, thus cloth cover Tension also reduces therewith, until reaching setting tension, then upper spider 3 stops movement.In the upper and lower fortune of the moving guide rail of main frame body 1 Dynamic extreme position is also respectively provided with upper limit switch 17 and lower position switch 18, and the two is linked into the control circuit of frequency converter In, when upper spider 3 reaches capacity position in the process of moving up and down, upper limit switch 17 or lower position switch 18 will be triggered, Driving motor 1 is set to stop working to change circuit, then upper spider 3 can remain stationary, and play the role of safeguard protection.
As shown in Figure 1-3, the concrete operating principle of the storage cloth frame device with balance self weight in the present embodiment includes following step It is rapid:
PLC controller 12 control input motor 5 drive input roller 4 rotate, make store up cloth frame device input terminal with technique The identical speed in area inputs cloth, and cloth successively passes through each fabric guide roll 8, and PLC controller 12 controls output motor 7 and drives outlet roller 6 rotations make the output end for storing up cloth frame device export cloth with speed identical with rolling-up mechanism;PLC controller 12 is according to upper machine The Weight control pneumatic controller 14 of frame 3 makes generation and the equiponderant air pressure of upper spider 3 in cylinder 9, and passes through sprocket wheel and chain The weight of the power transmissions balance of plant such as item upper spider 3 itself, then 15 real-time monitoring of load cell on dynamometry roller 11 passes through it On cloth face tension and transfer data to PLC controller 12, PLC controller 12 controls frequency conversion according to the data that transmit Device 16 is to drive driving motor 10 forward or reverse so that upper spider 3 rises or falls, to make the actual tension of cloth cover and set Fixed tension is consistent, and realizes the control precision of face tension within ± 10N;If upper spider 3 moves to high-low limit position Place is set, then trigger upper limit switch 17 or lower position switch 18 makes it stop working with the circuit for cutting off driving motor 10, makes Rack 3 remains stationary, it is ensured that its safety effectively increases production efficiency and the quality of production.
The beneficial effect of the present embodiment is: (1) utilizing the speed of PLC controller automatic synchronization production line, customization winding behaviour Make the time for needing to shut down, is manually operated without personnel, greatly improves production efficiency;(2) light top roller of major diameter is used Cylinder not easily leads to carpet deformation;(3) it can balance the self weight of upper spider by cylinder and driving motor and move up and down it, and Accurately control face tension, it is ensured that quality of carpet.

Claims (10)

1. a kind of storage cloth frame device of band balance self weight, it is characterised in that the storage cloth frame device includes main frame body, is fixedly connected In the main frame body lower bearing bracket and be movably connected on the upper spider of the main frame body, the input side of the main frame body is provided with Input roller and input motor for driving input roller rotation, the outlet side of the main frame body be provided with outlet roller and For driving the output motor of the outlet roller rotation, several selvage guides are respectively arranged on the lower bearing bracket and the upper spider Roller, the upper spider are also connected with the cylinder for balancing the upper spider self weight and the upper spider are driven to move up and down Driving motor.
2. a kind of storage cloth frame device of band balance self weight according to claim 1, it is characterised in that the storage cloth frame device Further include PLC controller, the PLC controller respectively with the input motor, the output motor and the driving motor Electrical connection.
3. a kind of storage cloth frame device of band balance self weight according to claim 2, it is characterised in that on the lower bearing bracket also Be provided with dynamometry roller, be provided with load cell on the dynamometry roller to monitor face tension, the load cell with it is described PLC controller electrical connection.
4. a kind of storage cloth frame device of band balance self weight according to claim 2, it is characterised in that the driving motor is also It is connected with speed reducer, the output shaft of the speed reducer is connected with sprocket wheel, connects between the sprocket wheel and the upper spider by chain It connects.
5. a kind of storage cloth frame device of band balance self weight according to claim 4, it is characterised in that the driving motor by Transducer drive, the frequency converter and the speed reducer are electrically connected with the PLC controller respectively.
6. a kind of storage cloth frame device of band balance self weight according to claim 5, it is characterised in that set on the main frame body It is equipped with upper limit switch and lower position switch, the upper limit switch and the lower position switch connect with the frequency converter respectively It connects.
7. a kind of storage cloth frame device of band balance self weight according to claim 2, it is characterised in that the number of cylinders is Two, and it is symmetrically positioned in the fabric guide roll both ends.
8. a kind of storage cloth frame device of band balance self weight according to claim 1, it is characterised in that the output of the cylinder Axis connection has sprocket wheel, is connected between the sprocket wheel and the upper spider by chain.
9. a kind of storage cloth frame device of band balance self weight according to claim 7, it is characterised in that the cylinder is by pneumatic Controller connection control, and the pneumatic controller is connected by the PLC controller and is controlled.
10. a kind of storage cloth frame device of band balance self weight according to claim 1, it is characterised in that the roller of the fabric guide roll Cylinder diameter is 600mm, roller wall with a thickness of 7mm.
CN201821578616.7U 2018-09-27 2018-09-27 A kind of storage cloth frame device of band balance self weight Active CN209259270U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112872095A (en) * 2021-01-22 2021-06-01 广西贺州市桂东电子科技有限责任公司 Floating frame device for medium-high voltage electronic aluminum production line and use method thereof
CN113846450A (en) * 2021-09-30 2021-12-28 利滋勒方电机械设备(上海)有限公司 Curtain canvas gumming machine and working method thereof
CN117446569A (en) * 2023-12-25 2024-01-26 江苏维达机械有限公司 Sheet storage system for producing PTFE tape and method of using the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112872095A (en) * 2021-01-22 2021-06-01 广西贺州市桂东电子科技有限责任公司 Floating frame device for medium-high voltage electronic aluminum production line and use method thereof
CN113846450A (en) * 2021-09-30 2021-12-28 利滋勒方电机械设备(上海)有限公司 Curtain canvas gumming machine and working method thereof
CN117446569A (en) * 2023-12-25 2024-01-26 江苏维达机械有限公司 Sheet storage system for producing PTFE tape and method of using the same

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