CN209239691U - A kind of atomizer special purpose grinder - Google Patents
A kind of atomizer special purpose grinder Download PDFInfo
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- CN209239691U CN209239691U CN201822159436.1U CN201822159436U CN209239691U CN 209239691 U CN209239691 U CN 209239691U CN 201822159436 U CN201822159436 U CN 201822159436U CN 209239691 U CN209239691 U CN 209239691U
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Abstract
The utility model provides a kind of atomizer special purpose grinder, including workbench, grinding mechanism and feeding mechanism for being transported to workpiece on grinding mechanism, grinding mechanism and feeding mechanism are respectively provided on the table, grinding mechanism includes the clamping device for clamping workpiece, first Y-axis driving device, for being ground the wheelhead and the first X-axis driving device of workpiece, clamping device is oppositely arranged with wheelhead, first Y-axis driving device can drive clamping device to move along the y axis, first X-axis driving device can drive wheelhead to move along the x axis, feeding mechanism includes the feeding device to the loading and unloading manipulators of workpiece loading and unloading and for being transported to good workpiece of arranging disk below loading and unloading manipulator.The utility model carries out controlling automatic processing using digital control system, the full closed loop control that whole process has cooperation grating scale to be formed, accurately guarantee each axle response speed, realize high-accuracy high-efficiency rate, so that production cost greatly reduce and realize the requirement of mass production.
Description
Technical field
The utility model relates to interior hole end surface processing equipment field, in particular to a kind of atomizer special purpose grinder.
Background technique
Currently, known carry out the processing with internal taper chamfering, such as the inner hole of the engine nozzle to automobile to part
End face processing, in order to produce the requirement for meeting car manufacturer, the method that the prior art generally uses is to utilize tradition
After internal grinder processes product inner hole, manual displacement emery wheel grinding-head to certain distance, then manual displacement workbench make product end
After face approaches the end face of grinding wheel, the end face of grinding product；After either processing product inner hole, after replacing grinding head grinding wheel,
After manual displacement workbench makes the end face of product end surface approach grinding wheel again, the end face of grinding product.Above-mentioned processing method
The processing of middle end face is all made of manual hand manipulation, to greatly increase the labor intensity of worker, and is difficult to ensure
The precision of part, production efficiency is low, also greatly increases production cost, it is difficult to meet requirements of mass production.
Utility model content
The purpose of the utility model is to provide one kind can be achieved automation automatic charging processing, can guarantee element precision,
High production efficiency, production cost are low and can realize the atomizer special purpose grinder of requirements of mass production.
To achieve the goals above, the utility model provides the following technical solutions:
A kind of atomizer special purpose grinder, including workbench, for the grinding mechanism of workpieces processing and for conveying workpiece
Feeding mechanism on to grinding mechanism, the grinding mechanism and feeding mechanism are respectively provided on the table, the grinding mechanism packet
Include the clamping device for clamping workpiece, the first Y-axis driving device, the wheelhead for being ground workpiece and the first X-axis driving dress
It sets, the clamping device is oppositely arranged with wheelhead, and first Y-axis driving device can drive clamping device to move along the y axis
Dynamic, first X-axis driving device can drive wheelhead to move along the x axis, and the feeding mechanism includes to workpiece loading and unloading
Loading and unloading manipulator and feeding device for being transported to good workpiece of arranging disk below loading and unloading manipulator.
Further, the loading and unloading manipulator includes a pair of of material pawl, the second Z axis driving device, the second X-axis driving device
And portal frame, the portal frame are installed on the workbench, second X-axis driving device is installed on the gantry, the 2nd Z
Axial brake device is mounted in the second X-axis driving device, and the material pawl is mounted on the second Z axis driving device by rotary cylinder
On, the rotary cylinder can drive material pawl to make rotating motion.
Further, the material pawl includes the first material pawl and the second material pawl, and the pawl mouth down of the first material pawl corresponds to work
Part setting, the flat corresponding clamping device setting of the horizontal saliva of pawl mouth of the second material pawl.
Further, magnet spring set is also connected between second X-axis driving device and the second Z axis driving device
Cylinder, the magnet spring sleeve can allow material pawl to keep equilibrium state, one end and second of the magnet spring sleeve in Z-direction
X-axis driving device is connected, and the other end of the magnetism spring sleeve is connected with the second Z axis driving device.
Further, second X-axis driving device includes the second X-axis linear motor and the second X-axis line rail sliding block, described
Second Z axis driving device includes the second Z axis linear motor and the second Z axis line rail sliding block.
Further, the feeding device includes feed tray, charging driving device and discharge groove, the charging driving dress
It sets and is installed on the workbench, the feed tray is mounted in charging driving device, and the discharge groove setting is in charging driving dress
The side set, and it is located at the lower section of loading and unloading manipulator.
Further, the feeding device includes ball-screw, sensor and servo motor, the servo motor driving rolling
To driving feed tray to do relative motion, the side of discharge groove is arranged in the sensor for ballscrew rotation, for incude into
The position of material torr disk.
Further, the clamping device includes flat collet, spindle box, clamping cylinder and sensing device, the flat collet
It being mounted on spindle box, the sensing device is arranged in spindle box, and whether there is workpiece to enter in flat collet for incuding, from
And clamping cylinder work is controlled, the clamping cylinder can drive flat collet by Workpiece clamping or release.
Further, the wheelhead includes grinding wheel and electro spindle, and the grinding wheel is rotatably mounted on electro spindle, institute
Stating electro spindle can drive grinding wheel to do rotary grinding movement, and the side of the grinding wheel is additionally provided with cooling water pipe.
Further, first Y-axis driving device includes the first Y-axis linear motor, the first Y-axis line rail sliding block and stroke
Switch, first X-axis driving device include that the first X-axis linear motor and the first X-axis line rail are sliding.
The utility model has the following beneficial effects:
It compares with the prior art, the utility model includes grinding mechanism and feeding mechanism two large divisions, originally practical new
When type is ground, the workpiece first after row's disk is transported to below loading and unloading manipulator by feeding device, while loading and unloading manipulator
Workpiece grabbing on feeding device is lived, and the workpiece is transported in clamping device, clamping device handles the workpiece clamp, connects
Clamping device designated position is automatically moved under the driving of the first X-axis driving device, then wheelhead drives in the first Y-axis
The initial manufacture position of corresponding workpiece is automatically moved under the driving of device, further according to the grinding inputted in the digital control system of lathe
Program works to control the first X-axis driving device and the first Y-axis driving device, so that wheelhead and clamping device be driven to be ground
Cut processing, after the completion of work pieces process, loading and unloading manipulator can automatically be taken out workpiece machined in clamping device, while will be from
The workpiece grabbed in feeding device, which is put into clamping device, to be processed, and then loading and unloading manipulator can be by work after the completion
Part, which is transported in feeding device, carries out blanking, grabs workpiece to be processed after blanking again, so repeats the above steps, this is practical new
Type carries out controlling automatic processing using digital control system, and the full closed loop control that whole process has cooperation grating scale to be formed accurately guarantees each
Axle response speed realizes high-accuracy high-efficiency rate, so that production cost greatly reduce and realize the requirement of mass production.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model feeding mechanism；
Fig. 2 is the structural schematic diagram of the material pawl of the utility model；
Fig. 3 is the structural schematic diagram of the grinding mechanism of the utility model；
Fig. 4 is the topology view of the utility model flat collet and grinding wheel；
Fig. 5 is the top view of the utility model；
Fig. 6 is the main view of the utility model.
Specific embodiment
The utility model is further described below in conjunction with attached drawing:
If Fig. 1 is to a kind of shown in fig. 6, atomizer special purpose grinder, including workbench 1, for the milling drum of workpieces processing 2
Structure and feeding mechanism 3 for being transported to workpiece 2 on grinding mechanism, the grinding mechanism and feeding mechanism 3 are arranged at work
Make on platform 1, the grinding mechanism includes the clamping device 41 for clamping workpiece 2, the first Y-axis driving device, for being ground work
The wheelhead 431 of part 2 and the first X-axis driving device 44, the clamping device 41 are oppositely arranged with wheelhead 43 or so, clamping dress
41 left sides that wheelhead 43 is set are set, first Y-axis driving device can drive clamping device 41 to move along the y axis, institute
Stating the first X-axis driving device 44 can drive wheelhead 431 to move along the x axis, and the feeding mechanism 3 includes to about 2 workpiece
The loading and unloading manipulator of material and feeding device for being transported to good workpiece 2 of arranging disk below loading and unloading manipulator.
Further, the loading and unloading manipulator includes a pair of of material pawl 31, the second Z axis driving device 32, the driving of the second X-axis
Device 33 and portal frame 34, the portal frame 34 are mounted on workbench 1, and second X-axis driving device 33 is mounted on gantry
On frame 34, the second Z axis driving device 32 is mounted in the second X-axis driving device 33, and the material pawl 31 passes through rotary cylinder
35 are mounted in the second Z axis driving device 32, and the rotary cylinder 35 can drive material pawl 31 to make rotating motion, second X-axis
Driving device 33 includes the second X-axis linear motor 331 and the second X-axis line rail sliding block 332, and the second Z axis driving device 32 is wrapped
Include the second Z axis linear motor 321 and the second Z axis line rail sliding block 322.
Further, the material pawl 31 includes the first material pawl 311 and the second material pawl 312, when initial position, first material
The pawl mouth down of pawl 311 corresponds to workpiece setting, and for grabbing the workpiece 2 on feed tray 37, the horizontal saliva of pawl mouth of the second material pawl 312 is flat
Corresponding clamping device 41 is arranged, and in this way behind 311 grabbing workpiece 2 of the first material pawl, rotary cylinder 35 rotates the first material pawl 311 simultaneously
With the second material pawl 312, so that the location swap of the first material pawl 311 and the second material pawl 312, at this moment the second material pawl 312 is grabbed downwards
Workpiece 2, and the workpiece 2 that the first material pawl 311 at this time is caught just corresponds to the direction of clamping device 41, then loading and unloading are mechanical
Hand-drive material pawl 31 moves on clamping device 41, so that the workpiece 2 on the first material pawl 311 of driving is encased in clamping device 41
In, when the workpiece 2 in grinding mechanism after processing is completed, at this moment the first material pawl 311 is empty pawl, so that it may by the work after the processing
Part 2 takes out, and then rotary cylinder 35 drives the first material pawl 311 and the rotation of the second material pawl 312, exchanges the first material pawl 311 and second
The position for expecting pawl 312 takes the second material pawl 312 of driving that workpiece 2 to be processed is encased in clamping device 41, then up and down again
Expect on mechanical hand-motion material pawl 31 to feeding device, at this moment the first material pawl 311, which connects, can carry out down the workpiece 2 after the processing
Material, the second material pawl 312 are empty pawl, and after 311 blanking of the first material pawl, the first material pawl 311 and the second material pawl 312 continue traveling downwardly crawl work
2 feeding of part, so repeats the above steps, to realize the automatic loading/unloading of workpiece 2.
Further, magnet spring is also connected between second X-axis driving device 33 and the second Z axis driving device 32
Sleeve 36, the magnet spring sleeve 36 can allow material pawl 31 to keep equilibrium state, the magnet spring set in Z-direction movement
One end of cylinder 36 is connected with the second X-axis driving device 33, the other end and the second Z axis driving device of the magnetism spring sleeve 36
32 are connected, in this way when the second Z axis driving device 32 is moved up and down in the second X-axis driving device 33 due to
The effect of magnet spring sleeve 36 can allow the second Z axis driving device 32 to keep equilibrium state, can prevent material pawl from existing
When material grasping rotates, the second Z axis line rail sliding block 322 is caused to deviate, thus the second Z axis line rail sliding block 322 of damage.
Further, the feeding device includes feed tray 37, charging driving device and discharge groove 39, and the charging is driven
Dynamic device is mounted on workbench 1, and is located at the lower left of loading and unloading manipulator, and the feed tray 37 is mounted on charging driving
On device, the side of charging driving device is arranged in the discharge groove 39, and is located at the lower section of loading and unloading manipulator, and material pawl 31 will
Workpiece 2 after processing is put into discharge groove 39, discharge groove 39 by the workpiece 2 after the processing be transported in material collecting disc or other
Collect the place of workpiece.
Further, the feeding device includes ball-screw 381, sensor 382 and servo motor 383, the servo
Motor 383 drives the rotation of ball screw 381 to drive feed tray 37 to move forward and backward, and the setting of sensor 382 is being arranged
The left side of hopper 39, for incuding the position of feed tray 37.The application that ball-screw 381 is used in the present embodiment, reduces
The brings friction such as mechanical structure, improves machining accuracy, and when use also plays certain effect in terms of reducing noise.
Further, the clamping device 41 includes flat collet 411, spindle box 412, clamping cylinder 413 and sensing device,
The flat collet 411 is mounted on spindle box 412, and the sensing device is arranged in spindle box 412, for incuding whether have work
Part enters in flat collet 411, to automatically control the work of clamping cylinder 413, the clamping cylinder 413 can drive flat collet
411 by 2 clamp or release of workpiece, the sensing device can be infrared ray sense its either pressure inductor, if pressure sensitive
Device is then arranged on flat collet 411, is clamped by the pressure that flat collet 411 is subject to control clamping cylinder for workpiece 2, but this hair
Sensing device in bright is without being limited thereto, can be other inductors.
Further, the wheelhead 43 includes grinding wheel 431 and electro spindle 432, and the grinding wheel 431 is rotatably mounted on
On electro spindle 432, the electro spindle 432 can drive grinding wheel 431 to do rotary grinding movement, and the side of the grinding wheel 431 is also set up
There is cooling water pipe 45, which, when processing to workpiece 2, cools down grinding wheel 431 and workpiece 2 for grinding wheel 431.
Further, first Y-axis driving device includes the first Y-axis linear motor 421, the first Y-axis line rail sliding block 422
With travel switch 423, first X-axis driving device 44 includes the first X-axis linear motor 441 and the first X-axis line rail sliding 442.
The first Y-axis driving device, the first X-axis driving device 44, the second Y-axis driving device, the second X-axis in the present embodiment
Driving device is driven by linear motor, stable and reliable operation, is cooperated grating scale bring closed-loop feedback, is guaranteed the sound of each axis
Speed and high-speed cruising are answered, realizes high-accuracy high-efficiency rate.
In the utility model grinding, the workpiece first after row's disk is placed on feed tray, and then servo motor drives
Ball wire, control feed tray move to below loading and unloading manipulator, the position of sensor sensing detection positioning feed tray, up and down
Expect that manipulator clamps workpiece to be processed, and the workpiece is transported in clamping device, clamping device handles the workpiece clamp, then
Clamping device is automatically moved to designated position under the driving of the first X-axis driving device, and then wheelhead drives in the first Y-axis and fills
The initial manufacture position of corresponding workpiece is automatically moved under the driving set, further according to the grinding journey inputted in the digital control system of lathe
Sequence works to control the first X-axis driving device and the first Y-axis driving device, so that wheelhead and clamping device be driven to be ground
Processing, after the completion of work pieces process, loading and unloading manipulator can automatically be taken out workpiece machined in clamping device, at the same will from into
The workpiece grabbed in material device, which is put into clamping device, to be processed, and then loading and unloading manipulator can be by workpiece after the completion
It is transported in feeding device and carries out blanking, grab workpiece to be processed after blanking again, so repeat the above steps, the utility model
It carries out controlling automatic processing using digital control system, the full closed loop control that whole process has cooperation grating scale to be formed accurately guarantees each axis
Response speed realizes high-accuracy high-efficiency rate, so that production cost greatly reduce and realize the requirement of mass production.
The above is not limit the technical scope of the present invention, all according to the utility model technical spirit
To any modification, equivalent variations and modification made by above embodiment, the model of the technical solution of the utility model is still fallen within
In enclosing.
Claims (10)
1. a kind of atomizer special purpose grinder, it is characterised in that: including workbench, for the grinding mechanism of workpieces processing and for inciting somebody to action
Workpiece is transported to the feeding mechanism on grinding mechanism, and the grinding mechanism and feeding mechanism are respectively provided on the table, the mill
Cutting mechanism includes the clamping device for clamping workpiece, the first Y-axis driving device, wheelhead and the first X for being ground workpiece
Axial brake device, the clamping device are oppositely arranged with wheelhead, and first Y-axis driving device can drive clamping device along Y
Axis direction is mobile, and first X-axis driving device can drive wheelhead to move along the x axis, and the feeding mechanism includes to work
The loading and unloading manipulator of part loading and unloading and feeding device for being transported to good workpiece of arranging disk below loading and unloading manipulator.
2. a kind of atomizer special purpose grinder according to claim 1, it is characterised in that: the loading and unloading manipulator includes one
To material pawl, the second Z axis driving device, the second X-axis driving device and portal frame, the portal frame is installed on the workbench, described
Second X-axis driving device is installed on the gantry, and the second Z axis driving device is mounted in the second X-axis driving device, described
Material pawl is mounted in the second Z axis driving device by rotary cylinder, and the rotary cylinder can drive material pawl to make rotating motion.
3. a kind of atomizer special purpose grinder according to claim 2, it is characterised in that: the material pawl include the first material pawl and
Second material pawl, the pawl mouth down of the first material pawl correspond to workpiece setting, and the flat corresponding clamping device of the horizontal saliva of pawl mouth of the second material pawl is set
It sets.
4. a kind of atomizer special purpose grinder according to claim 2, it is characterised in that: second X-axis driving device with
Magnet spring sleeve is also connected between second Z axis driving device, the magnet spring sleeve can allow material pawl to keep in Z-direction
One end of equilibrium state, the magnet spring sleeve is connected with the second X-axis driving device, the magnet spring sleeve it is another
End is connected with the second Z axis driving device.
5. a kind of atomizer special purpose grinder according to claim 4, it is characterised in that: the second X-axis driving device packet
Include the second X-axis linear motor and the second X-axis line rail sliding block, the second Z axis driving device includes the second Z axis linear motor and the
Two Z axis line rail sliding blocks.
6. a kind of atomizer special purpose grinder according to claim 1, it is characterised in that: the feeding device includes charging support
Disk, charging driving device and discharge groove, the charging driving device are installed on the workbench, and the feed tray is mounted on charging
In driving device, the side of charging driving device is arranged in the discharge groove, and is located at the lower section of loading and unloading manipulator.
7. a kind of atomizer special purpose grinder according to claim 6, it is characterised in that: the feeding device includes ball wire
Thick stick, sensor and servo motor, the servo motor driving ball screw rotation is to drive feed tray to do relative motion, institute
The side that discharge groove is arranged in sensor is stated, for incuding the position of feed tray.
8. a kind of atomizer special purpose grinder according to claim 1, it is characterised in that: the clamping device includes flat folder
Head, spindle box, clamping cylinder and sensing device, the flat collet are mounted on spindle box, and the sensing device is arranged in main shaft
In case, whether there is workpiece to enter in flat collet for incuding, to control clamping cylinder work, the clamping cylinder can be driven
Flat collet is by Workpiece clamping or release.
9. a kind of atomizer special purpose grinder according to claim 1, it is characterised in that: the wheelhead includes grinding wheel and electricity
Main shaft, the grinding wheel are rotatably mounted on electro spindle, and the electro spindle can drive grinding wheel to do rotary grinding movement, the sand
The side of wheel is additionally provided with cooling water pipe.
10. a kind of atomizer special purpose grinder according to claim 1, it is characterised in that: the first Y-axis driving device packet
The first Y-axis linear motor, the first Y-axis line rail sliding block and travel switch are included, first X-axis driving device includes that the first X-axis is straight
Line motor and the first X-axis line rail are sliding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822159436.1U CN209239691U (en) | 2018-12-21 | 2018-12-21 | A kind of atomizer special purpose grinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822159436.1U CN209239691U (en) | 2018-12-21 | 2018-12-21 | A kind of atomizer special purpose grinder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209239691U true CN209239691U (en) | 2019-08-13 |
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ID=67534054
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822159436.1U Active CN209239691U (en) | 2018-12-21 | 2018-12-21 | A kind of atomizer special purpose grinder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209239691U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500685A (en) * | 2018-12-21 | 2019-03-22 | 广东豪特曼智能机器有限公司 | A kind of atomizer special purpose grinder |
| CN111421464A (en) * | 2020-05-13 | 2020-07-17 | 苏州英睿达智能科技有限公司 | High-efficient clamping device |
-
2018
- 2018-12-21 CN CN201822159436.1U patent/CN209239691U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500685A (en) * | 2018-12-21 | 2019-03-22 | 广东豪特曼智能机器有限公司 | A kind of atomizer special purpose grinder |
| CN111421464A (en) * | 2020-05-13 | 2020-07-17 | 苏州英睿达智能科技有限公司 | High-efficient clamping device |
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Address after: 523000 1F, 2F, Office Building 1, Jinnuo Industrial Park, No. 1, Science and Technology Avenue, Houjie Town, Dongguan, Guangdong Patentee after: Guangdong Hotman Machine Tool Co.,Ltd. Address before: 523000 1F, 2F, Office Building 1, Jinnuo Industrial Park, No. 1, Science and Technology Avenue, Houjie Town, Dongguan, Guangdong Patentee before: GUANGDONG HAOTEMAN INTELLIGENT MACHINE Co.,Ltd. |