CN209238240U - A kind of wind power tower auto spray painting device - Google Patents
A kind of wind power tower auto spray painting device Download PDFInfo
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- CN209238240U CN209238240U CN201821925592.8U CN201821925592U CN209238240U CN 209238240 U CN209238240 U CN 209238240U CN 201821925592 U CN201821925592 U CN 201821925592U CN 209238240 U CN209238240 U CN 209238240U
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- wind power
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- power tower
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- painting device
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Abstract
The utility model discloses a kind of wind power tower auto spray painting devices, it solves wind power tower hand spray in the prior art, quality is not easy to guarantee, ineffective problem has and reduces paint waste, reduces the beneficial effect to worker's somatic damage, its scheme is as follows: a kind of wind power tower auto spray painting device, the idler wheel being able to rotate is arranged in turning rolls including being used to support wind power tower at least two, turning rolls, and idler wheel rotation drives wind power tower rotation；First spray gun, the first spray gun can be set to the side of wind power tower, and the first spray gun can be moved along the length direction of wind power tower；Second spray gun, the second spray gun can be set to the inside of wind power tower, and the second spray gun is connect with support frame, and support frame can be moved along the length direction of wind power tower, and the second spray gun is able to achieve the rotation of set angle relative to support frame.
Description
Technical field
The utility model relates to wind-powered electricity generation fields, more particularly to a kind of wind power tower auto spray painting device.
Background technique
Conventional wind power tower is often steelwork, and described wind power tower is cylinder-shaped steel construction wind power tower herein, according to
Different design drawings, the general diameter of every section of wind power tower are 3m-4.5m, and length 10m-30m, inside and outside two cylinder faces are required to
Spray paint.The method for paint spraying of country's wind power tower is all the method using hand spray at present, and the drawback of this method maximum is
Low efficiency, paint waste is big, and forming effect is poor, and manually paints and have certain injury to worker, most of workers be unwilling into
Row spray painting work.
Therefore, it is necessary to carry out new researching and designing to a kind of wind power tower auto spray painting device.
Utility model content
A kind of in order to overcome the deficiencies of the prior art, the utility model provides wind power tower auto spray painting device, can be right
Wind power tower carries out spray painting outwardly and inwardly, and spray painting effect is good, and manual work labor intensity is effectively reduced.
A kind of concrete scheme of wind power tower auto spray painting device is as follows:
A kind of wind power tower auto spray painting device, comprising:
The turning rolls of wind power tower is used to support at least two, the idler wheel being able to rotate is arranged in turning rolls, and idler wheel rotation drives
Wind power tower rotation；
First spray gun, the first spray gun can be set to the side of wind power tower, and the first spray gun can be along the length of wind power tower
Direction is mobile；
Second spray gun, the second spray gun can be set to the inside of wind power tower, and the second spray gun is connect with support frame, support frame energy edge
Wind power tower length direction it is mobile, and the second spray gun is able to achieve the rotation of set angle relative to support frame.
Further, first spray gun is movably installed in track by bracket, track along wind power tower length side
To setting and track is set to the side of turning rolls, to limit the movement routine of the first spray gun, the spout of the first spray gun by track
It is arranged towards wind power tower.
Further, the first driving mechanism is arranged in the bracket, and the first driving mechanism drives bracket along the track
Mobile, the first driving mechanism can be set to the side of bracket and connect with bracket, and the first driving mechanism can be linear pushing mechanism, push away
Dynamic bracket is mobile relative to track, and track is the structures such as sliding slot or sliding rail；
In order to facilitate the movement of bracket, the first wheel is arranged in the bracket bottom end, and the first wheel is universal wheel, alternatively, the
One driving mechanism is rotating electric machine, rotating electric machine electric wheel rotation, to drive the linear motion of bracket.
Further, support frame as described above includes that at least three hydraulic pressure support bars, one end of more hydraulic pressure support bars connects jointly
It connects, hydraulic pressure support bar is arranged along the radial direction in wind power tower section, and second spray gun is set to being total to for hydraulic pressure support bar
Same connecting pin, preferably three hydraulic pressure support bars, three hydraulic pressure support bars are symmetrical arranged, according to the difference of wind power tower diameter, liquid
The hydraulic system adjust automatically hydraulic pressure support bar in support rod is pressed, hydraulic pressure support subtracts according to the appropriate elongation that becomes larger of cylinder internal diameter
Small appropriate shortening guarantees that the second spray gun can do 360 ° of rotations in wind power tower inner surface.
Further, rotating mechanism, rotating mechanism and described second is arranged in the common connection end of the hydraulic pressure support bar
Spray gun connection；
The each hydraulic pressure support bar is equipped with the second wheel relative to the other end of common connection end, and the second wheel is
Universal wheel is respectively provided with universal wheel in the end of all hydraulic support rod, and such hydraulic pressure support bar can not only be along wind power tower
Length direction is mobile, and circumferential movement may be implemented.
Further, the end of each hydraulic pressure support bar is (relative to hydraulic pressure support bar relative to common connection end
The other end) be respectively provided with the second driving mechanism to drive second wheel, to drive the second spray gun can be along wind power tower
Length direction it is mobile, the second driving mechanism is rotating electric machine, and rotating electric machine drives the rotation of universal wheel, when table in wind power tower
When having the irregular welding smallclothes in part to block in face, adjustable universal wheel is manually adjustable, or in hydraulic pressure support bar side
Camera is arranged in portion, or setting infrared detection sensor, camera or infrared detection sensor are connect with controller, work as detection
To when having barrier, controller control is set to the buzzer warning of hydraulic pressure support bar, encounters obstacle in this way, notifies operation people in time
Member is adjusted, can be normally through wind power tower inner surface.
Further, the idler wheel is connect with rotary drive mechanism, and rotary drive mechanism is connect with controller, and controller can
Realize the control of rotary drive mechanism revolving speed, rotary drive mechanism is rotating electric machine, controller and the first spray gun, the second spray gun point
It does not connect not individually, the specific switch for controlling spray gun, controller is also distinguished with the first driving mechanism, the second driving machine and rotating mechanism
Individually connection, controller is PLC programmable controller, and the movement of each mechanism is controlled by controller.
Further, first spray gun and the second spray gun are detachably connected with paint storing barrel, are deposited in this way by paint
Bucket is put to the first spray gun and the second spray gun paint.
Further, second spray gun is detachably arranged relative to the support frame；
In another arrangement, the first spray gun and the second spray gun can be same spray gun, and spray gun is set to branch according to spraying area
Frame or support frame.
A kind of method for paint spraying of wind power tower, using a kind of wind power tower auto spray painting device, specifically used side
Method is as follows:
It paints for outside wind power tower:
Wind power tower is supported by turning rolls, the first spray gun is set to the side of turning rolls；
The idler wheel rotation of turning rolls drives wind power tower rotation, the start-up operation of the first spray gun, and the first spray gun from wind tower
One end outside frame is run to the other end；
It paints for wind power tower inside:
Wind power tower is supported by turning rolls, support frame is set to inside wind power tower；
The idler wheel rotation of turning rolls drives wind power tower rotation, the start-up operation of the second spray gun, and the second spray gun from wind tower
One end on the inside of frame is run to the other end.
Compared with prior art, the utility model has the beneficial effects that
1) the utility model is by the setting of turning rolls, can effective back-up roller wheel, and drive the rotation of idler wheel to drive
The rotation of wind power tower, to be conducive to the external spray painting of workpiece.
2) the utility model passes through the setting of the first driving mechanism and turning rolls, can effectively realize to oil outside wind power tower
The spraying of paint.
3) the utility model is not only effectively supported the second spray gun, but also pass through by the setting of hydraulic pressure support bar
The setting of second driving mechanism facilitates the movement of hydraulic pressure support bar, cooperates the setting of rotating mechanism, is able to achieve in wind power tower
The spraying in portion.
4) the utility model controls all parts by controller, it can be achieved that automatic spraying, without human intervention,
Spraying effect is good, effectively improves working efficiency, reduces to worker's somatic damage.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation are not constituted an undue limitation on the present application for explaining the application.
Fig. 1 is the utility model auto spray painting device partial structure diagram；
Fig. 2 is overall structure diagram when the utility model auto spray painting device uses；
Wherein: 1. wind power towers；2. turning rolls；3. controller；4. track；5. the first spray gun；6. the first wheel；7. first
Paint inlet tube road；8. hydraulic pressure support bar；9. hydraulic system；10. the second wheel；11. storing barrel is painted, 12. second spray guns, 13. the
Two paint inlet tube roads.
Specific embodiment
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
As background technique is introduced, the deficiencies in the prior art, in order to solve technical problem as above, this Shen
It please propose a kind of wind power tower auto spray painting device.
In a kind of typical embodiment of the application, as depicted in figs. 1 and 2, a kind of wind power tower auto spray painting device,
The idler wheel being able to rotate is arranged in turning rolls 2 including being used to support wind power tower at least two, turning rolls 2, and idler wheel rotation drives wind
Pylon frame 1 rotates；First spray gun 5, the first spray gun 5 can be set to the side of wind power tower 1, and the first spray gun 5 can be along wind tower
The length direction of frame 1 is mobile；Second spray gun 12, the second spray gun 12 can be set to the inside of wind power tower 1, the second spray gun 12 and support
Frame connection, support frame can be moved along the length direction of wind power tower 1, and the second spray gun 12 is able to achieve setting relative to support frame
The rotation of angle.
First spray gun 5 is installed on track 4 by bracket, and track 4 is along the length direction setting of wind power tower 1 and track is set
In the side of turning rolls 2, to limit the movement routine of the first spray gun 5 by track 4, the spout of the first spray gun 5 is towards wind tower
Frame 1 is arranged.
The first driving mechanism is arranged in bracket, and the first driving mechanism drives bracket to move along the track 4, the first driving
Mechanism can be set to bracket side and connect with bracket, the first driving mechanism can be linear pushing mechanism, promotion bracket relative to
Track is mobile, and track is the structures such as sliding slot or sliding rail；
In order to facilitate the movement of bracket, the first wheel 6 is arranged in bracket bottom end, alternatively, the first driving mechanism is rotating electric machine,
Rotating electric machine drives the rotation of the first wheel 6, and the first wheel 6 overcomes frictional force, to drive the linear motion of bracket.
Support frame includes that at least three hydraulic pressure support bars 8, one end of more hydraulic pressure support bars 8 is commonly connected to a shell,
Hydraulic pressure support bar 8 is arranged along the radial direction in 1 section of wind power tower, and second spray gun 12 is set to hydraulic pressure support bar 8
Common connection end, preferably three hydraulic pressure support bars, three hydraulic pressure support bars are symmetrical arranged, according to the difference of wind power tower diameter,
Hydraulic system adjust automatically hydraulic pressure support bar in hydraulic pressure support bar, hydraulic pressure support according to the appropriate elongation that becomes larger of cylinder internal diameter,
Reduce appropriate shortening, guarantees that the second spray gun can do 360 ° of rotations in wind power tower inner surface.
Rotating mechanism is set at the common connection end shell of hydraulic pressure support bar, and rotating mechanism and second spray gun connect
It connects, rotating mechanism is rotating electric machine, and the rotation of the second spray gun 12 is driven by rotating electric machine；
The end (other end relative to common connection end) of each hydraulic pressure support bar 8 be respectively provided with the second driving mechanism with
The rotation of the second wheel 10 is driven, thus drive the second spray gun 12 that can move along the length direction of wind power tower 1, the second driving
Mechanism is rotating electric machine, and rotating electric machine drives the rotation of the second wheel 10, when having part irregular in 1 inner surface of wind power tower
When welding smallclothes block, adjustable universal wheel can be normally through 1 inner surface of wind power tower, and three second drive
Mechanism is connect with controller, controls three the second driving mechanism simultaneously operations by controller.
For wind power tower 1, refer to the steel cylinder structure of diameter 2500mm~4500mm, inside and outside two sides is required to spray
Paint, 1 inner surface of wind power tower can guarantee that universal wheel 10 is current.
Wind power tower 1 is supported by turning rolls 2 at least two, turning rolls 2 has the height of setting, the setting of turning rolls 2 two
Locate idler wheel, idler wheel is connect with rotary drive mechanism, and rotary drive mechanism is connect with controller, and controller can realize rotary driving machine
The control of structure revolving speed, rotary drive mechanism are rotating electric machine, which connect with a wherein idler wheel drives idler wheel rotation, controller
Individually connect with the first spray gun 5, the second spray gun 12, the specific switch for controlling spray gun, controller also with the first driving mechanism,
Second driving mechanism and rotating mechanism individually connect, and controller is PLC programmable controller, are controlled by controller each
The movement of mechanism, and controller is connect with the hydraulic system of hydraulic pressure support bar 8, for adjusting the extension elongation of hydraulic pressure support bar 8.
First spray gun 5 and the second spray gun 12 are detachably connected with paint storing barrel 11, are divided in this way by painting storing barrel 11
Not Tong Guo the first paint inlet tube road 7 and the second paint inlet tube road 13 paint to the first spray gun 5 and the second spray gun 12.Second spray gun 12 is opposite
Detachably it is arranged in the shell of support frame；
In another embodiment, the first spray gun 5 and the second spray gun 12 can be same spray gun, be set spray gun according to spraying area
In bracket or support frame, spray gun is detachably connected with bracket or support frame, such as is connected by bolt or buckle mode
It connects.
A kind of method for paint spraying of wind power tower, using a kind of wind power tower auto spray painting device, specifically used side
Method is as follows:
It paints for outside wind power tower:
Wind power tower is supported by turning rolls 2, the first spray gun 5 is set to the side of turning rolls 2, paint, solvent or diluent etc. are pressed
Proportion is put into paint storing barrel 11 after mixing up, and paint is connected to the first spray gun 5 using the first paint inlet tube road 7；
Turning rolls 2 idler wheel rotation drive wind power tower 1 rotate, the first spray gun 5 start to work, and the first spray gun 5 along
Track moves in a straight line, and runs from one end outside wind power tower 1 to the other end, controller can control the speed of the first driving mechanism
Degree, turning rolls 2 rotates according to blas, and the first spray gun 5 moves in circles spray painting, for example paints three times and can reach process stipulation
Spraying requirement, just by controller control execution three secondary programs；
It paints for wind power tower inside:
Wind power tower 1 is supported by turning rolls 2, support frame is set to inside wind power tower, according to the ratio by paint, solvent or diluent etc.
It is put into after mixing up in paint storing barrel, paint is connected to the second spray gun 12 using the second paint inlet tube road 13；
The idler wheel rotation of turning rolls 2 drives wind power tower 1 to rotate, and the second spray gun 12 is started to work, in the second driving mechanism
Drive under the second spray gun 12 run from one end of the inside of wind power tower 1 to the other end.
When in wind power tower outside using the first spray gun or the second spray gun spraying after need manually to make up a deficiency.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for the skill of this field
For art personnel, various changes and changes are possible in this application.Within the spirit and principles of this application, made any to repair
Change, equivalent replacement, improvement etc., should be included within the scope of protection of this application.
Claims (9)
1. a kind of wind power tower auto spray painting device characterized by comprising
The turning rolls of wind power tower is used to support at least two, the idler wheel being able to rotate is arranged in turning rolls, and idler wheel rotation drives wind-powered electricity generation
Pylon rotation；
First spray gun, the first spray gun can be set to the side of wind power tower, and the first spray gun can be along the length direction of wind power tower
It is mobile；
Second spray gun, the second spray gun can be set to the inside of wind power tower, and the second spray gun is connect with support frame, and support frame can be along wind
The length direction of pylon frame is mobile, and the second spray gun is able to achieve the rotation of set angle relative to support frame.
2. a kind of wind power tower auto spray painting device according to claim 1, which is characterized in that first spray gun passes through
Bracket is movably installed in track, and track is along the length direction setting of wind power tower and track is set to the side of turning rolls, with logical
Cross the movement routine that track limits the first spray gun.
3. a kind of wind power tower auto spray painting device according to claim 2, which is characterized in that the bracket setting first
Driving mechanism, the first driving mechanism drive bracket to move along the track；
The first wheel is arranged in the bracket bottom end.
4. a kind of wind power tower auto spray painting device according to claim 1, which is characterized in that support frame as described above includes extremely
Few three hydraulic pressure support bars, one end of more hydraulic pressure support bars connect jointly, and hydraulic pressure support bar is along the half of wind power tower section
The setting of diameter direction, second spray gun are set to the common connection end of hydraulic pressure support bar.
5. a kind of wind power tower auto spray painting device according to claim 4, which is characterized in that the hydraulic pressure support bar
Rotating mechanism is arranged in common connection end, and rotating mechanism is connect with second spray gun；
The each hydraulic pressure support bar is equipped with the second wheel relative to the other end of common connection end.
6. a kind of wind power tower auto spray painting device according to claim 5, which is characterized in that each hydraulic branch
The end of strut is respectively provided with the second driving mechanism to drive second wheel, to drive the second spray gun can be along wind power tower
Length direction it is mobile.
7. a kind of wind power tower auto spray painting device according to claim 1, which is characterized in that the idler wheel and rotation are driven
The connection of motivation structure, rotary drive mechanism are connect with controller, and controller is individually connect with the first spray gun, the second spray gun.
8. a kind of wind power tower auto spray painting device according to claim 1, which is characterized in that first spray gun and
Two spray guns are detachably connected with paint storing barrel.
9. a kind of wind power tower auto spray painting device according to claim 1, which is characterized in that second spray gun is opposite
Detachably it is arranged in the support frame；
First spray gun and the second spray gun can be same spray gun.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821925592.8U CN209238240U (en) | 2018-11-21 | 2018-11-21 | A kind of wind power tower auto spray painting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821925592.8U CN209238240U (en) | 2018-11-21 | 2018-11-21 | A kind of wind power tower auto spray painting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209238240U true CN209238240U (en) | 2019-08-13 |
Family
ID=67530244
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821925592.8U Active CN209238240U (en) | 2018-11-21 | 2018-11-21 | A kind of wind power tower auto spray painting device |
Country Status (1)
| Country | Link |
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| CN (1) | CN209238240U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290103A (en) * | 2018-11-21 | 2019-02-01 | 山东中车同力钢构有限公司 | A kind of wind power tower auto spray painting device and method |
| CN113560071A (en) * | 2021-07-01 | 2021-10-29 | 广东粤水电新能源装备有限公司 | Automatic paint spraying device of offshore wind power generation tower |
-
2018
- 2018-11-21 CN CN201821925592.8U patent/CN209238240U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290103A (en) * | 2018-11-21 | 2019-02-01 | 山东中车同力钢构有限公司 | A kind of wind power tower auto spray painting device and method |
| CN113560071A (en) * | 2021-07-01 | 2021-10-29 | 广东粤水电新能源装备有限公司 | Automatic paint spraying device of offshore wind power generation tower |
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