CN209230674U - A kind of device of the on-line checking beer filling process pressure in the bottle and temperature - Google Patents
A kind of device of the on-line checking beer filling process pressure in the bottle and temperature Download PDFInfo
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- CN209230674U CN209230674U CN201920008649.6U CN201920008649U CN209230674U CN 209230674 U CN209230674 U CN 209230674U CN 201920008649 U CN201920008649 U CN 201920008649U CN 209230674 U CN209230674 U CN 209230674U
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- 235000013405 beer Nutrition 0.000 title claims abstract description 30
- 238000005429 filling process Methods 0.000 title claims abstract description 15
- 238000012545 processing Methods 0.000 claims abstract description 24
- 230000003321 amplification Effects 0.000 claims abstract description 19
- 238000003199 nucleic acid amplification method Methods 0.000 claims abstract description 19
- 230000008859 change Effects 0.000 claims abstract description 18
- 238000004891 communication Methods 0.000 claims abstract description 17
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 238000010276 construction Methods 0.000 claims abstract description 13
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 15
- 229910052744 lithium Inorganic materials 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 12
- 238000013500 data storage Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 7
- 230000001954 sterilising effect Effects 0.000 description 7
- 238000004659 sterilization and disinfection Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005259 measurement Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 238000006213 oxygenation reaction Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009897 systematic effect Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 231100000518 lethal Toxicity 0.000 description 1
- 230000001665 lethal effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 230000001839 systemic circulation Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
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- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
The utility model relates to the devices of a kind of the on-line checking beer filling process pressure in the bottle and temperature comprising: support construction and embedded pressure and temp detection module；In embedded pressure and temp detection module, temperature sensor is used to detect the temperature change signal in body, is sent to data processing and memory module after bridge-type thermometric and signal amplification circuit amplification；Pressure sensor is used to detect the pressure change signal in body, and data processing and memory module are sent to after signal amplification circuit amplifies；Module is connected with host computer by wireless communication for data processing and memory module；Power supply module is for powering.The utility model can be widely applied to automated production on-line checking field.
Description
Technical field
The utility model relates to the devices of a kind of the on-line checking beer filling process pressure in the bottle and temperature, belong to automation
Produce on-line checking field.
Background technique
There are two key subjects in beer industry, the control and drop of oxygenation in production process all the time in process of production
Thermic load in low production process reaches the quality of batch batch fine work, bottle bottle fine work for the high-quality demand promoted increasingly in the market
Target is a step focus of beer industry.For the above Problems Existing, reach the above demand, it is crucial to promote field process
The systematic conduct monitoring at all levels at control point is top priority.
Control about oxygen need to just guarantee by effective control of wine filling machine vacuumizing effect and wine filling machine leakproofness
Keep higher vacuum degree and pumpdown time that bottled beer oxygenation amount can be made minimum on the basis of wine filling machine sealing is complete,
The final control lower total oxygen level of bottled beer.And it is practical in the filling production in workshop, wine filling machine generally has 80-180 fillings
Head is filled, filling speed is in 2-6 ten thousand bottles/hour, since it is quick telecontrol equipment, so the cooperation of its mechanical slip and sealing rubber
Glue part is all at any time it is possible that problem, what visually can directly be observed is to vacuumize press strip abrasion, muffler flexural distortion, divide
Flow umbrella damage, the failure that visually cannot directly observe such as vacuum valve vulnerable part, relief valve vulnerable part, centering cover vulnerable part aging mill
Situations such as damage, can all influence bottle placer vacuumizes efficiency.Bottle all is measured with standard machinery formula before, since standard machinery formula is surveyed
Measuring bottle can only be in pole at a slow speed under working condition when bottle placer, visually observe the numerical value change of pressure gauge on body, both inconvenience,
Can not precisely in reaction flask vacuum degree variation, there are larger measured deviations.
Control about sterilization temperature just needs the accurate control to temperature control point in bottle and temperature.There is following meter
Calculate formula:
60 DEG C for 1 minute 1PU of sterilization temperature (1 PU value be defined as 60 DEG C kept for 1 minute caused by sterilize effect), often mention
High 7 DEG C then 10 times of the raising of PU value；
60 DEG C or more PU values are lethal PU value；
50 DEG C or more PU values are total PU value；
50 DEG C or less PU values can be ignored；
So the selection of control and temperature acquisition control point to temperature and its important, according to " systemic circulation convective heat transfer "
The heat transfer of theory, beer temperature should be similar with external shower water temperature variation curve quickly, and difference both in actual conditions
It is larger, practical shower water with temperature change in staged rise, and beer temperature be then a very smooth ascending curve,
There is no be in that staged rises, and lags behind the water temperature of shower water.It is completely closed this is because not accounting for beer and being in one
Environment in, whether sealing intact is affected to thermal field.
In addition, dependence is all that the biggish instrument of volume follows bottle entrance to kill when being acquired to beer temperature in the past
Bacterium machine, but the biggish instrument of volume can not restore the true tightness of bottle and bottle in sterilization machine, being heated to pass to learn influences to bottle
Interior PU value measurement brings relatively large deviation, and PU value is measured when especially shutting down and true value deviation increases.And original measurement PU
The temperature sensor modes of emplacement of value instrument is placed in beer bottle after needing to puncture beer bottle lid, complicated for operation, Er Qierong
It easily can not find suitable position, while can also destroy the leakproofness of bottle, bring deviation to measurement, make to test PU value result to reality
Border production control is brought a negative impact.
Summary of the invention
In view of the above problems, the object of the present invention is to provide a kind of on-line checking beer filling process pressure in the bottle and
The device of temperature, can accurately measure the variation of temperature and pressure in bottle, and lifting process manages precision, realizes systematic criteria
Process key control.
To achieve the above object, the utility model takes following technical scheme: a kind of on-line checking beer filling process bottle
The device of interior pressure and temperature comprising: support construction and the embedded pressure and temp being arranged in support construction inspection
Survey module；The embedded pressure and temp detection module includes temperature sensor, pressure sensor, data processing and storage mould
Block, wireless communication module, bridge-type thermometric and signal amplification circuit, signal amplification circuit, power supply module；The temperature sensor is used
Temperature change signal in detection body is sent at the data after the bridge-type thermometric and signal amplification circuit amplification
Reason and memory module；The pressure sensor is used to detect the pressure change signal in body, puts through the signal amplification circuit
The data processing and memory module are sent to after big；The data processing and memory module by the wireless communication module with
The host computer is connected；The power supply module is used to provide the electric energy of constant pressure, constant current for above-mentioned each component.
Further, the data processing and memory module include the first, second two 12 AD conversion units, MCU mono-
Member, serial communication unit, power supply unit, SPI interface unit and data store FLASH unit；One 12 analog-to-digital conversion
Unit is used to carry out analog-to-digital conversion to the temperature change signal received, and is sent to the MCU unit；2nd 12 mould
Number converting unit is used to carry out analog-to-digital conversion to the pressure change signal received, and is sent to the MCU unit；The MCU
Unit transmits data to the data storage FLASH unit by the SPI interface unit and is stored, and passes through the serial ports
Communication unit transmits data to the wireless communication module and then is sent to the host computer；Said supply unit is used for and institute
It states power supply module to be connected, is that entire data processing and memory module are powered.
Further, the power supply module includes charging and discharging lithium battery circuit, LDO-3.3V module, sensor constant current constant voltage
Source and wireless battery charging module；The charging and discharging lithium battery circuit by conducting wire respectively with the LDO-3.3V module and sensing
Device constant current constant voltage source is connected；The LDO-3.3V module by the electric energy that the charging and discharging lithium battery circuit provides be converted to constant pressure,
It is the data processing and memory module power supply after the electric energy of constant current；Sensor constant current constant voltage source is by the lithium battery and electricity
Source charge-discharge circuit provide electric energy be converted to constant pressure, constant current electric energy after be the pressure sensor and temperature sensor power supply；
The wireless battery charging module is used to carry out wireless charging for the charging and discharging lithium battery circuit.
Further, the support construction includes support frame, gusseted leg and support column；Support frame as described above is arranged in institute
The middle and upper part of support column is stated, three supporting leg upper ends are circumferentially movably disposed in composition triangle branch on support frame as described above
Support, each supporting leg lower end are provided with to rest on the disc base of beer bottle bottom.
Further, distance of the temperature sensor apart from bottom of bottle is 10mm.
Because the utility model adopts the above technical scheme, it has the following advantages: 1, the utility model uses built-in height
Precision air pressure sensor and high-sensitivity temperature sensor and high-speed data acquisition storage unit, the accurate sight of effective solution
The working curve problem of the pumped vacuum systems of bottle placer under normal operating conditions is surveyed, the diagnosis and essence of filling valve vacuum system are completed
Fiducial mark is fixed.2, the utility model can effectively acquire the data of control point temperature in bottle, and then correct the temperature of sterilization machine
Control can play important directive function with the troubleshooting of auxiliary valve position for production maintenance valve head and other vacuum system devices.3, originally
The on-line checking beer filling process pressure in the bottle of utility model and the system bulk of temperature are small and exquisite, can smoothly be put into wine
Bottle, so that the acquisition to data is more accurate.Thus, the utility model can be widely applied to automated production on-line checking neck
Domain.
Detailed description of the invention
Fig. 1 is the circuit structure diagram of the utility model on-line checking beer filling process pressure in the bottle and temperature；
Fig. 2 is the structure drawing of device of the utility model on-line checking beer filling process pressure in the bottle and temperature.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawings and examples.
As shown in Figure 1 and Figure 2, a kind of on-line checking beer filling process pressure in the bottle and temperature provided by the utility model
Device comprising: support construction 1 and the embedded pressure and temp detection module 2 being arranged in support construction 1.
Wherein, support construction 1 includes support frame 11, gusseted leg 12 and support column 13.The setting of support frame 11 is being propped up
The middle and upper part of dagger 13, three 12 upper ends of supporting leg, which are circumferentially movably disposed on support frame 11, constitutes triangular support bracket,
Each 12 lower end of supporting leg is provided with to rest on the disc base 14 of beer bottle bottom.
Embedded pressure and temp detection module 2 include (sequence of each module on the support structure can according to the actual situation into
Row adjustment, the utility model is only introduced in Fig. 2, but not limited to this) temperature sensor 21, pressure sensor 22,
Data processing and memory module 23, wireless communication module 24, bridge-type thermometric and signal amplification circuit 25,26 and of signal amplification circuit
Power supply module 27.Temperature sensor 21 is used to detect the temperature change signal in body, through bridge-type thermometric and signal amplification circuit
Data processing and memory module 23 are sent to after 25 amplifications；Pressure sensor 22 is used to detect the pressure change signal in body,
Data processing and memory module 23 are sent to after the amplification of signal amplification circuit 26；Data processing and memory module 23 are to receiving
Temperature change signal and after pressure change signal handled, module 24 is sent to host computer, host computer by wireless communication
Temperature and pressure signal calculated between minimum vacuum degree, the time that single vacuumizes, the time vacuumized twice based on the received
Every, and the minimum point of temperature curve is calculated, judge whether temperature curve meets the requirements, generates corresponding control signal and be sent to
There are pumped vacuum systems or sterilization machine, while controlling the sampling interval duration and data of pressure sensor 22 and temperature sensor 21
The selection of the communication frequency of processing and memory module 23.Power supply module 27 is used to provide the electric energy of constant pressure, constant current for above-mentioned each component.
Data processing and memory module 23 include the first, second two 12 AD conversion units 231,232, MCU unit
233, serial communication unit 234, power supply unit 235, SPI interface unit 236 and data store FLASH unit 237.Wherein,
One 12 AD conversion units 231 are used to carry out analog-to-digital conversion to the temperature change signal received, and are sent to MCU unit
233；2nd 12 AD conversion unit 232 is used to carry out analog-to-digital conversion to the pressure change signal received, and is sent to MCU
Unit 233；MCU unit 233 is used to generate temperature, pressure curve according to the temperature and pressure signal received, and by treated
Data are sent to data storage FLASH unit 237 by SPI interface unit 236 and are stored, and pass through serial communication unit 234
It is sent to wireless communication module 26 and then is sent to host computer；Power supply unit 235 with power supply module 29 for being connected, for entire number
It powers according to processing and memory module 23.
Power supply module 27 includes charging and discharging lithium battery circuit 271, LDO-3.3V module 272, sensor constant current constant voltage source 273
With wireless battery charging module 274.Wherein, charging and discharging lithium battery circuit 271 by conducting wire respectively with LDO-3.3V module 272 and
Sensor constant current constant voltage source 273 is connected, and LDO-3.3V module 272 is converted to the electric energy that charging and discharging lithium battery circuit 271 provides
Constant pressure, constant current electric energy after power for data processing and memory module 23；Sensor constant current constant voltage source 273 is by lithium battery and power supply
The electric energy that charge-discharge circuit 271 provides be converted to constant pressure, constant current electric energy after power for pressure sensor 22 and temperature sensor 21；
Wireless battery charging module 294 is used to carry out wireless charging for charging and discharging lithium battery circuit 271.
Further, in support construction 1, the height of three supporting legs 12 can be adjusted according to different bottle-type.
Further, in embedded pressure and temp detection module 2, distance of the temperature sensor 21 away from bottom of bottle is preferably
10mm。
The application method of the utility model, comprising the following steps:
1) by support construction and embedded pressure and temp detection module be put into before bottle placer wait enter in empty bottle, and in empty bottle
On do mark, temperature sensor should be made to be located at empty bottle bottom when being put into, and gusseted leg is strutted, so that whole device
It is rested in empty bottle by own wt；
2) make the empty bottle enter wine mechanical irrigation installation and capping machine with normal speed, later enter sterilization machine, after sterilization from
Road takes out afterwards, and embedded pressure and temp detection module in real time detects the temperature and pressure in bottle in pouring process；
3) after taking out, beer bottle lid is opened, outwells beer, takes out support construction and embedded pressure and temp detection module, is led to
It crosses adapter and embedded pressure and temp detection module is connected to host computer, temperature and pressure detection information is read by host computer.
The various embodiments described above are merely to illustrate the utility model, wherein the structure of each component, connection type and manufacture craft
Etc. may be changed, all equivalents and improvement carried out on the basis of technical solutions of the utility model,
It should not exclude except the protection scope of the utility model.
Claims (5)
1. a kind of device of the on-line checking beer filling process pressure in the bottle and temperature, it is characterised in that: comprising: support construction
And the embedded pressure and temp detection module in the support construction is set；
The embedded pressure and temp detection module includes temperature sensor, pressure sensor, data processing and memory module, nothing
Line communication module, bridge-type thermometric and signal amplification circuit, signal amplification circuit, power supply module；
The temperature sensor is used to detect the temperature change signal in body, puts through the bridge-type thermometric and signal amplification circuit
The data processing and memory module are sent to after big；
The pressure sensor is used to detect the pressure change signal in body, is sent to after signal amplification circuit amplification
The data processing and memory module；
The data processing and memory module are connected by the wireless communication module with host computer；
The power supply module is used to provide the electric energy of constant pressure, constant current for above-mentioned each component.
2. a kind of device of the on-line checking beer filling process pressure in the bottle and temperature as described in claim 1, feature exist
In: the data processing and memory module include the first, second two 12 AD conversion units, MCU unit, serial communication list
Member, power supply unit, SPI interface unit and data store FLASH unit；
One 12 AD conversion unit is used to carry out analog-to-digital conversion to the temperature change signal received, and is sent to institute
State MCU unit；
2nd 12 AD conversion unit is used to carry out analog-to-digital conversion to the pressure change signal received, and is sent to institute
State MCU unit；
The MCU unit transmits data to the data storage FLASH unit by the SPI interface unit and is stored,
The wireless communication module, which is transmitted data to, by the serial communication unit is sent to the host computer；
Said supply unit is that entire data processing and memory module are powered for being connected with the power supply module.
3. a kind of device of the on-line checking beer filling process pressure in the bottle and temperature as described in claim 1, feature exist
In: the power supply module includes that charging and discharging lithium battery circuit, LDO-3.3V module, sensor constant current constant voltage source and wireless battery fill
Electric module；
The charging and discharging lithium battery circuit is connected with the LDO-3.3V module and sensor constant current constant voltage source respectively by conducting wire；
The LDO-3.3V module by the electric energy that the charging and discharging lithium battery circuit provides be converted to constant pressure, constant current electric energy after be
The data processing and memory module power supply；
Electric energy that the lithium battery and power supply charge-discharge circuit provide is converted to constant pressure, constant current by sensor constant current constant voltage source
It is the pressure sensor and temperature sensor power supply after electric energy；
The wireless battery charging module is used to carry out wireless charging for the charging and discharging lithium battery circuit.
4. a kind of device of the on-line checking beer filling process pressure in the bottle and temperature as described in claim 1, feature exist
In: the support construction includes support frame, gusseted leg and support column；On support frame as described above is arranged in the support column
Portion, three supporting leg upper ends are circumferentially movably disposed on support frame as described above and constitute triangular support bracket, each branch
Support leg lower end is provided with to rest on the disc base of beer bottle bottom.
5. a kind of device of the on-line checking beer filling process pressure in the bottle and temperature as described in claim 1, feature exist
In: distance of the temperature sensor apart from bottom of bottle is 10mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920008649.6U CN209230674U (en) | 2019-01-03 | 2019-01-03 | A kind of device of the on-line checking beer filling process pressure in the bottle and temperature |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920008649.6U CN209230674U (en) | 2019-01-03 | 2019-01-03 | A kind of device of the on-line checking beer filling process pressure in the bottle and temperature |
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| CN209230674U true CN209230674U (en) | 2019-08-09 |
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| CN201920008649.6U Active CN209230674U (en) | 2019-01-03 | 2019-01-03 | A kind of device of the on-line checking beer filling process pressure in the bottle and temperature |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110670086A (en) * | 2019-09-12 | 2020-01-10 | 佛山顺德歌林美电子产品有限公司 | Constant-pressure constant-current method of electronic-sieve fresh-keeping device |
-
2019
- 2019-01-03 CN CN201920008649.6U patent/CN209230674U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110670086A (en) * | 2019-09-12 | 2020-01-10 | 佛山顺德歌林美电子产品有限公司 | Constant-pressure constant-current method of electronic-sieve fresh-keeping device |
| CN110670086B (en) * | 2019-09-12 | 2023-10-24 | 佛山顺德歌林美电子产品有限公司 | Constant-pressure constant-current method of electronic sieve fresh-keeping device |
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