CN209223541U - Equipment is used in a kind of disassembly of rail vehicle truck spring - Google Patents
Equipment is used in a kind of disassembly of rail vehicle truck spring Download PDFInfo
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- CN209223541U CN209223541U CN201822195624.XU CN201822195624U CN209223541U CN 209223541 U CN209223541 U CN 209223541U CN 201822195624 U CN201822195624 U CN 201822195624U CN 209223541 U CN209223541 U CN 209223541U
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Abstract
The utility model discloses a kind of rail vehicle truck spring disassembly equipment, the equipment includes tool frame and clamp device, and the clamp device includes rod assembly, locked assembly and support member;The rod assembly includes bar body, and the bar body is the cantilever beam-like structure by stretching out on tool frame, is also equipped on the free end of the bar body for the grasping mechanism for bogie upper spring applied force, the power is for forcing the spring to be toppled over;Supporting surface is provided in the support member, the supporting surface is for carrying the spring toppled over;The locked assembly is used to apply constraint, the constraint are as follows: realize in the spring, interior lateral spring fixes position with outer lateral spring two to the spring in support member.The equipment provided using this programme, can effectively reduce the failure rate in bogie disassembly process.
Description
Technical field
The utility model relates to bogie detaching equipment technical fields, more particularly to a kind of rail vehicle truck spring
Equipment is used in disassembly.
Background technique
Bogie is one of the ost important components in rail vehicle structure, and the various parameters of bogie also directly determine vehicle
Stability and vehicle ride comfort.It in bogie maintenance process, needs to split structure, bogie includes holding
Carry spring, wherein bearing spring is mainly removed by way of artificial lift, the bearing spring at bogie both ends be divided into it is outer, in,
Interior three row, for the different bogie of model, quantity and model of bearing spring etc. are had differences, the pitch of bearing spring
Also different, a bearing spring includes interior bearing spring and outer bearing spring, and interior bearing spring and outer bearing spring
Between it is mutually indepedent, when moving bearing spring, needing to increase additional power makes interior bearing spring and outer bearing spring holding phase
To fixation.
The quality of a usual bearing spring only picks and places bearing spring in such a way that worker moves, makes in 10kg or more
The daily working strength of worker is very big.And worker, during moving, due to the duplication of labour, operating space is narrow, holds
The larger problem of spring weight itself is carried, is easily occurred because rubber sleeve, de- power, lead to thing of hurting sb.'s feelings occur in bearing spring disassembly process
Therefore.
In view of the above problems, to solve the problems, such as that disassembly bogie set forth above exists, occur in the prior art as
Application No. is: technical solution provided by 201810798273.3 patent application can not only be realized using the program and be utilized machine
Tool disassembly substitution hand labor, due to using automation disassembly so that disassembly bogie also have the characteristics that it is high-efficient.
It is for further study to the structure design and bogie method for dismounting of the device dismantled for bogie, so that its
Field of track traffic can be preferably served, is those skilled in the art's technical problem urgently to be resolved.
Utility model content
Make for the structure design and bogie method for dismounting set forth above to the device dismantled for bogie into one
Step research, so that it can preferably serve field of track traffic, it is those skilled in the art's technology urgently to be resolved
Problem.The utility model provides a kind of rail vehicle truck spring disassembly equipment, the equipment provided using this programme, can
The failure rate in bogie disassembly process is effectively reduced.
The technological means of this programme is as follows, a kind of disassembly of rail vehicle truck spring equipment, including tool frame and peace
Clamp device on tool frame, the clamp device include rod assembly, locked assembly and support member, the pull rod group
Part, locked assembly and support member are installed in the ipsilateral of tool frame, in the height direction, are respectively as follows: support portion from the bottom to top
Part, locked assembly, rod assembly;
The rod assembly includes bar body, and the bar body is the cantilever beam-like structure by stretching out on tool frame,
It is also equipped on the free end of the bar body for the grasping mechanism for bogie upper spring applied force, the power is for compeling
Topple over the spring;
Supporting surface is provided in the support member, the supporting surface is for carrying the spring toppled over;
The locked assembly is used to apply constraint, the constraint to the spring in support member are as follows: it realizes in the spring,
Interior lateral spring fixes position with outer lateral spring two.
In the prior art, for rail truck structure comprising spring, tapered wedges the cavity of side frame is set
Interior, the spring includes damping spring and bearing spring.Meanwhile it being provided with salient point on the surface of the cavity, for constraining
The position of damping spring, bearing spring in the cavity, tapered wedges are mounted on the upper end of bearing spring.Therefore carrying out damping bullet
When spring, bearing spring, tapered wedges disassembly, it is limited to the size with upper cavity, when realizing mechanical arm disassembly, it is desirable that manipulator
Arm will have extremely accurate motion flow.And in the prior art, it is dismantled for damping spring and bearing spring, the motion flow
Generally are as follows: above mention after clamping corresponding spring using the fixture for including claw so that the upper of the salient point is crossed in the lower end of spring
End, then by the movement of claw described in robot drives so that spring with claw by being removed in the cavity, subsequent storing bullet
Spring is on station or inspection rack.
In the above process, the distance above mentioned in the cavity for spring is smaller, meanwhile, realize spring with claw to
When outer mobile, at this time since spring is still in the state of standing up, therefore the required precision for executing the above movement to manipulator is higher, no
It so just will appear spring end collision accident, bogie disassembly process caused to break down.
The workflow or principle of this programme are as follows: this fixture is fixed on manipulator, is such as directed to the structure of existing manipulator,
Connecting flange is set on tool frame, and the above connecting flange with the connecting flange on manipulator for being connected.In this way, in the above machine
Under the action of tool hand, the above equipment can move in space.Rod assembly, locked assembly and support member three are with tool frame
Mobile, and be moved to the side of the cavity on bogie, then rod assembly works, and bar body is relative to tool frame to bullet
Spring stretches out, and if grasping mechanism acts on the top of spring, then bar body retracts, under the action of grasping mechanism, so that bullet
Spring is toppled over and is poured on the supporting surface of support member.Then, for nested form of springs, by locked assembly to inside
Spring and the spring in outside apply mutually constraint, so that interior lateral spring can be synchronized with during subsequent movement support member
Outside spring movement, to complete the disassembly of bogie spring.
In the present solution, the structure using the above equipment designs, and since spring by the cavity on bogie before being removed, bullet
Spring have under the action of rod assembly one topple over act and be poured over support member supporting surface on, therefore compared to existing skill
Art, above procedure are not related to the process that spring is above proposed, that is, do not need spring and above propose displacement control;The process that spring is removed
In, it since spring has been toppled over, is moved out of compared to spring in vertical state, at this time in the vertical direction, protrudes into the cavity
Support member there is bigger movable space;During spring is moved out of, by the inside lateral spring of the locked assembly
Apply the constraint fixed for realizing interior lateral spring and outer lateral spring relative position, that is, can guarantee and moved in the spring of nested form
Lateral spring will not be by falling in outer lateral spring in during out.Therefore above scheme is used, it can not only reduce bogie disassembly process
In failure rate, reduce manipulator or this equipment motion control difficulty, reduce requirement to bogie spatial positioning accuracy, together
When the constraint that is applied by the locked assembly, the linear velocity of robot movement can be improved, improve disassembly bogie effect to reach
The purpose of rate.Producible disassembly movement is designed based on the above structure, since equipment is when carrying out bogie disassembly, for its work
Dynamic space becomes larger, therefore this programme also has has better applicability to the bogie of different model, i.e. this programme also has
Versatile feature.
As those skilled in the art, according to the setting purpose of the grasping mechanism, the above grasping mechanism can be spring
Applied force, therefore electromagnet can be used in it, and the rod piece etc. of power can be provided for spring.It is used as those skilled in the art simultaneously,
Although the above course of work or principles and methods only describe the case where for spring, as those skilled in the art, this equipment is also
It can be used for the disassembly or transhipment of such as tapered wedges part.Those skilled in the art are used as, simultaneously to avoid support member from influencing to draw
Bar assembly is brought into normal play function, and the above telescopic amplitude of bar body, which must meet grasping mechanism, to be stretched relative to tool frame
Out to the outside of support member free end.
In view of the optimization design of this clamp structure, for the locked assembly, since spring is directed towards where tool frame
It rolls, therefore the spring being dumped necessarily has one end towards tool frame, therefore be set as locked assembly and be located at support member and machine
Have on the connected one end of frame so that this programme when in use its center of gravity as close to manipulator.
Further technical solution are as follows:
As the specific implementation of grasping mechanism, setting are as follows: the grasping mechanism includes shaft and is connected in shaft
Lever, one end of the lever is fixed on the side of shaft;
The shaft is articulated on bar body, and flanging, the shaft are additionally provided on the free end of the bar body
Adjacent with flanging, shaft is located at the ipsilateral of flanging with tool frame;
Lever with shaft rotation, lever free end to when rotating on the outside of bar body free end, the flanging passes through
The dead-centre position for stopping limitation lever rotation is carried out to lever;And lever can turn to it is parallel with bar body;
The support member is located at the underface of bar body, when spring is toppled under the action of rod assembly, the bullet
Spring is poured on the supporting surface of support member.In the present solution, driving bar body due to the load bearing component that bar body is lever
When move to side where spring so that bar body protrudes into the gap above spring, when lever is contacted with spring, lever around
Shaft rotation, so that bar body can continue to protrude into;When the free end of lever enters the central area of the spring, shelves
Drive shaft is auto-reverse under gravity for bar;Then driving bar body retracts, and acts on the spring center hole in lever
When inner surface, the flanging hinders lever further to rotate, and lever is that spring applies pulling force at this time, so that the spring is toppled over
On the support surface.Spring application is constrained and is realized spring topples over movement in bar body relative to machine due to completing above
Tool frame is stretched out and be can be completed during recycling: completion cooperates with bogie upper spring and removes the cooperation to have speed fast
The characteristics of, the efficiency of disassembly bogie can be improved.
It is light-weight as a kind of rod assembly, and in corresponding implementation as big such as area coverage on spring part, setting
Are as follows: the lever is multiple, and arranges along the axis direction of shaft that multiple levers are arranged in a row.It preferably, is further
Lever is improved to the corresponding reliability such as spring part constraint, setting are as follows: the bottom of each lever is provided with hook-shaped portion, and in institute
When the length direction for the lever stated is located at vertical direction, hook-shaped portion is located at the ipsilateral of lever with tool frame.
As the specific implementation of rod assembly, setting are as follows: be additionally provided with hole, institute on the free end of the bar body
State the upper and lower end of hole perforation bar body;
The both ends of the shaft are articulated on the hole wall in the hole, and hinge joint is located at one of the hole far from tool frame
On end;
Shaft is vertical with bar body, and the flanging is the edge of the hole wherein side, which is positioned at pull rod sheet
The edge of body free end;
The bar body is flat bar, and when rod assembly hooks up spring, the width direction of bar body is located at water
Square to before lever is contacted with the spring, the length direction of the lever is located at vertical direction;
Lever can rotate completely with shaft to being accommodated in the hole.In the present solution, the bar body is flat rod, no
It only may make it that there are the strength and stiffness for meeting job requirement, while it being facilitated to be inserted into the gap on the upside of spring;It sets above
The free end for being set to bar body has hole, while realizing shaft connection, may make both ends of the shaft to suffer restraints, with side
Just it controls the rotary motion trace of lever and guarantees that lever pulls spring so that the reliability that spring is toppled over;The lever can with turn
Axis rotation completely to be accommodated in the hole be intended to avoid lever stop bar body further protruded into the gap.It is preferred that
, it is set as the shaft and is also located between the upper and lower end in the hole, influence bar body to avoid shaft and further go deep into institute
It states gap or increases the resistance for the process that protrudes into, meanwhile, it also can avoid because part generation frictional influence turns on shaft and bogie
Axis reversion is caused when bar body retracts relative to tool frame, and lever can not normally be discharged and rod assembly pair occurs
It is corresponding to be dumped that spring is unconfined to be happened.
As the specific implementation of support member, the support member includes two cantilever levers stretched out by tool frame,
It further include pocket body, the pocket body is cloth, and one end of pocket body is fixed on a wherein cantilever lever, and the other end of pocket body is fixed on
On another cantilever lever;
The middle part of pocket body drops, to form the pocketed space for constraining the spring on the supporting member;
The support member further includes third driving mechanism, and the third driving mechanism is for changing between two cantilever levers
Away from;
The grasping mechanism is located at the surface in pocketed space.It is provided in the present solution, being toppled over by rod assembly for spring
Pulling force, under with upper pulling force, spring rotates and topples over relative to lower end, and is poured onto the pocketed space;For support portion
Part, before its bearing spring, the spacing between two cantilever levers guarantees that spring can smoothly be fallen on pocket body, falls into spring
Afterwards, it under the action of third driving mechanism, is moved toward one another by two cantilever levers, at this time pocketed reduced space, simultaneously because pocket
Body is cloth, i.e., pocket body is actually pocket flexible, and pocket body can deform according to the shape of spring at this time, by spring clamping
In pocket body space.Then, by the whole movement outside to cavity of robot drives equipment, realize spring by the chamber
It is moved out of in body.The support member that this programme provides clamps outer lateral spring compared to existing claw, well using pocket body flexible
Wrapped and pocket body and spring between biggish frictional force, more structurally sound constraint can be provided for spring, so that mechanical
Hand still can guarantee that this equipment has reliably about spring when tool frame has bigger linear velocity when driver equipment frame is moved
Shu Xingneng, therefore above scheme is used, the efficiency of disassembly bogie can be improved in the linear velocity movable from manipulator.
To make spring under the action of rod assembly, the middle part of two cantilever levers can be directly fallen in every time, so that outstanding
When armed lever moves under the action of third driving mechanism, pocket body, which has spring etc., wraps up effect preferably in favor of improving equipment
Linear velocity during the work time achievees the purpose that improve bogie removal efficiency, while it is mutual to optimize two cantilever levers
Stress, setting are as follows: the cantilever lever, bar body are parallel to each other, and bar body is located at the center of two cantilever levers;
It is realized as described above, support member changes the constraint of spring by the spacing of cantilever lever, and the spacing of cantilever lever
Increase spring can be facilitated to fall into pocketed space, for enable the relative motion of cantilever lever enable to spring two sides uniformly by
Power avoids pocketed space pocket body when reducing from sliding relative to spring, to improve support member to the reliable of spring constraint
Property and extend pocket body service life, while make cantilever lever distance increase during, in the middle part of pocket body with spring fall
When path matching, to avoid the above spacing increase from influencing contact point of the spring on pocket body, such as make the above contact point as far as possible
Positioned at the middle part of pocket body, setting are as follows: the support member further includes the driving motor being mounted on tool frame, is connected to driving electricity
Threaded rod on machine output end, two pieces of sliding blocks being threaded on threaded rod are respectively and fixedly provided with a cantilever lever on each sliding block, and
Two pieces of sliding blocks are connected by oppositely oriented screw thread with threaded rod;
It further include the sliding slot parallel with threaded rod, the sliding slot is for constraining sliding block or cantilever lever, for avoiding cantilever lever
It is rotated with threaded rod.Using this programme, in driving motor rotation, two sliding blocks are only capable of moving toward one another or relative motion
Guarantee middle part symmetric motion of two cantilever levers relative to pocket body.As those skilled in the art, may be configured as having on tool frame
There is the cavity for accommodating driving part, threaded rod and sliding block, cantilever lever on the housing bore of tool frame by stretching out, at this point, with upper casing
Body opening can be used as the sliding slot;Further, to avoid cantilever lever from being worn, being set as the sliding slot is after threaded rod
The track groove of side, and sliding slot is located on tool frame, under this setting, cantilever lever is respectively positioned on the front side of threaded rod.The third driving
Mechanism includes driving motor, threaded rod, sliding slot and sliding block.As those skilled in the art, the above third driving mechanism also may be used
Using other driving methods: such as driving of hydraulic-driven, air pressure, other electric drive forms.
As the specific implementation of locked assembly, setting are as follows: the locked assembly includes compression bar, and the compression bar is located at institute
Pocketed space is stated in the side of tool frame, and after the spring of bogie is restrained on the supporting member, the compression bar can
It is moved in the radial direction of spring, the pressure towards outside bearing spring is applied with bearing spring inwardly.Specifically using
When, when mutually nested interior lateral spring and outer lateral spring are poured onto together in pocketed space, support portion is lifted by manipulator
Part, so that the free end of support member is upward, when pocket body does not clamp outer lateral spring, two springs are to the close tool frame in pocketed space
One end sliding, at this time can guarantee two springs fall in the operable station of locked assembly.Then, compression bar is in respective drive mechanism
Under the action of inwardly lateral spring apply the pressure towards outer lateral spring, pass through frictional force between two springs and/or two spring offices
Cut the mutual constraint, it can be achieved that two springs in portion;Then, cantilever lever moves toward one another between each other, i.e., clamps using pocket body outer
Lateral spring, so that two springs are reliably constrained on the supporting member.When needing release spring, locked assembly pair is removed
The power of interior lateral spring.As those skilled in the art, can be moved in a straight line with upperpush rod relative to tool frame and can
Any point on motion profile is rested on, therefore the driving of compression bar can still be adopted as cylinder drive scheme.
For the stress for optimizing cantilever lever, setting are as follows: the compression bar is the rod-like structure parallel with bar body, and compression bar
The direction of motion is located at the groove depth direction in pocketed space.Using this programme, when compression bar is moved to the bottom side of pocket body, with interior lateral spring
After contact, the internal lateral spring of compression bar acts through the transmitting of pocket body, so that two cantilever levers are subject to downward force.In this way, meeting
Under the premise of the spring function of constraint inside and interior lateral spring is enabled smoothly to slide into pocketed space close to the side of tool frame
Under the premise of, the move distance of compression bar also has the characteristics that minimum.
As a kind of push rod drive scheme light-weight, small in size, controllability is good, setting are as follows: further include being drawn for driving
The second flexible driving mechanism of bar body, second driving mechanism are cylinder driving mechanism.
To make this equipment can be used for providing positioning function to bogie, be such as used for following operating condition: bogie, which is suspended, to be hung
It rises, and there is rotation axis on the suspender sling for realizing bogie, to rotate by the rotation axis, realize bogie rotation
Turn for bogie positioning and arranged on left and right sides side frame location swap, setting are as follows: further include that pushing away on tool frame is fixed in one end
Bar, the push rod are relative to the telescopic telescopic rod of tool frame.It is i.e. flexible by the push rod, apply thrust for bogie,
Complete the rotate driving of bogie in space.Preferably, it is contemplated that this equipment is used to fix on a robotic arm and manipulator has
There is maximum stroke, to make movement or the state of manipulator complete push rod under the premise of meeting bogie disassembly and push bogie
Action form required for rotating is the simplest, setting are as follows: bar body, cantilever lever and push rod have the same side of tool frame
It stretches out.
As a kind of push rod drive scheme light-weight, small in size, controllability is good, setting are as follows: further include being pushed away for driving
The first flexible driving mechanism of bar, first driving mechanism are cylinder driving mechanism.
As those skilled in the art, support member and rod assembly realize its function to push rod when to avoid push rod from working
It impacts, compared with tool frame, the free end of push rod can extend out to the outside of rod assembly, support member free end,
Therefore push rod needs the length stretched out longer, as one kind can reduce push rod when idle length dimension and be its matched first
The technical solution of the length dimension of driving mechanism, setting are as follows: first driving mechanism includes multiple cylinders, and multiple cylinders according to
Secondary series connection, one of cylinder in end are fixed on tool frame, and push rod is arranged in another and is on the cylinder of end.
Specifically, the axis of three cylinders is parallel, and the cylinder body of first cylinder is fixed on tool frame if number of cylinders is three, the
The cylinder body of two cylinders is fixed on the piston rod of second cylinder, and the cylinder body of third cylinder is fixed on the work of second cylinder
On stopper rod, push rod is fixed on the piston rod of third cylinder or the piston rod end of third cylinder is the end of push rod.
The invention also discloses a kind of bogie method for dismounting simultaneously, this method for dismounting is using described in upper any one
The disassembly of bogie spring realize and dismantle to the spring on bogie that the spring is bearing spring, including suitable with equipment
The following steps that sequence carries out:
S1, driving bar body are stretched out relative to tool frame, so that on the grasping mechanism and bogie on bar body
Spring is to constraint;
S2, driving bar body retract relative to tool frame, so that the grasping mechanism on bar body is on bogie
Spring applied force, the power are poured into the spring on the supporting surface of support member;
S3, constraint is applied to spring by locked assembly: realized in the spring, interior lateral spring and outer lateral spring two are to position
It is fixed;
S4, the position by change support member in space, complete the spring by removing on bogie.Above method
The application method or motion flow that are the above equipment when dismantling bogie can effectively reduce bogie disassembly using this method
Failure rate in the process.
The utility model has the following beneficial effects:
In the present solution, the structure using the above equipment designs, and since spring by the cavity on bogie before being removed, bullet
Spring have under the action of rod assembly one topple over act and be poured over support member supporting surface on, therefore compared to existing skill
Art, above procedure are not related to the process that spring is above proposed, that is, do not need spring and above propose displacement control;The process that spring is removed
In, it since spring has been toppled over, is moved out of compared to spring in vertical state, at this time in the vertical direction, protrudes into the cavity
Support member there is bigger movable space;During spring is moved out of, by the inside lateral spring of the locked assembly
Apply the constraint fixed for realizing interior lateral spring and outer lateral spring relative position, that is, can guarantee and moved in the spring of nested form
Lateral spring will not be by falling in outer lateral spring in during out.Therefore above scheme is used, it can not only reduce bogie disassembly process
In failure rate, reduce manipulator or this equipment motion control difficulty, reduce requirement to bogie spatial positioning accuracy, together
When the constraint that is applied by the locked assembly, the linear velocity of robot movement can be improved, improve disassembly bogie effect to reach
The purpose of rate.Producible disassembly movement is designed based on the above structure, since equipment is when carrying out bogie disassembly, for its work
Dynamic space becomes larger, therefore this programme also has has better applicability to the bogie of different model, i.e. this programme also has
Versatile feature.
Above method is that application method or motion flow of the above equipment when dismantling bogie can be had using this method
Effect reduces the failure rate in bogie disassembly process.
Detailed description of the invention
Fig. 1 is a kind of one specific embodiment of rail vehicle truck spring disassembly equipment described in the utility model
Structural schematic diagram;
Fig. 2 is a kind of bogie disassembly described in the utility model in one specific embodiment of mechanical mobile phone, reflection the
The partial schematic diagram of three driving mechanism structures, cantilever lever and third driving mechanism connection relationship;
Fig. 3 is the partial enlarged view in the portion A shown in Fig. 1.
Appended drawing reference in figure is respectively as follows: 1, tool frame, 2, rod assembly, 21, bar body, 22, flanging, 23, shaft,
24, lever, 3, locked assembly, 31, compression bar, 4, support member, 41, cantilever lever, 42, pocket body, 43, sliding block, 44, threaded rod, 45,
Driving motor, 5, push rod, the 6, first driving mechanism, the 7, second driving mechanism.
Specific embodiment
Below with reference to embodiment, the utility model is described in further detail, but the structure of the utility model is not only
It is limited to following embodiment.
Embodiment 1:
As shown in Figure 1 to Figure 3, a kind of rail vehicle truck spring disassembly equipment, including tool frame 1 and it is mounted on machine
Has the clamp device on frame 1, the clamp device includes rod assembly 2, locked assembly 3 and support member 4, the rod assembly
2, locked assembly 3 and support member 4 are installed in the ipsilateral of tool frame 1, in the height direction, are respectively as follows: support from the bottom to top
Component 4, locked assembly 3, rod assembly 2;
The rod assembly 2 includes bar body 21, and the bar body 21 is the cantilever beam-like by stretching out on tool frame 1
Structure is also equipped with for the grasping mechanism for bogie upper spring applied force on the free end of the bar body 21, described
Power is for forcing the spring to be toppled over;
Supporting surface is provided in the support member 4, the supporting surface is for carrying the spring toppled over;
The locked assembly 3 is used to apply constraint, the constraint are as follows: realize the spring to the spring in support member 4
In, interior lateral spring fixes position with outer lateral spring two.
In the prior art, for rail truck structure comprising spring, tapered wedges the cavity of side frame is set
Interior, the spring includes damping spring and bearing spring.Meanwhile it being provided with salient point on the surface of the cavity, for constraining
The position of damping spring, bearing spring in the cavity, tapered wedges are mounted on the upper end of bearing spring.Therefore carrying out damping bullet
When spring, bearing spring, tapered wedges disassembly, it is limited to the size with upper cavity, when realizing mechanical arm disassembly, it is desirable that manipulator
Arm will have extremely accurate motion flow.And in the prior art, it is dismantled for damping spring and bearing spring, the motion flow
Generally are as follows: above mention after clamping corresponding spring using the fixture for including claw so that the upper of the salient point is crossed in the lower end of spring
End, then by the movement of claw described in robot drives so that spring with claw by being removed in the cavity, subsequent storing bullet
Spring is on station or inspection rack.
In the above process, the distance above mentioned in the cavity for spring is smaller, meanwhile, realize spring with claw to
When outer mobile, at this time since spring is still in the state of standing up, therefore the required precision for executing the above movement to manipulator is higher, no
It so just will appear spring end collision accident, bogie disassembly process caused to break down.
The workflow or principle of this programme are as follows: this fixture is fixed on manipulator, is such as directed to the structure of existing manipulator,
Connecting flange is set on tool frame 1, and the above connecting flange with the connecting flange on manipulator for being connected.In this way, above
Under the action of manipulator, the above equipment can move in space.Rod assembly 2, locked assembly 3 and 4 three of support member with
Tool frame 1 is mobile, and is moved to the side of the cavity on bogie, and then rod assembly 2 works, bar body 21 relative to
Tool frame 1 is stretched out to spring, and if grasping mechanism acts on the top of spring, then bar body 21 retracts, in grasping mechanism
Under effect, so that spring is toppled over and is poured on the supporting surface of support member 4.Then, for nested form of springs, pass through lock
Gu the spring of 3 pairs of insides of component and the spring in outside apply mutually constraint, so that during subsequent movement support member 4,
Interior lateral spring can be synchronized with outside spring movement, to complete the disassembly of bogie spring.
In the present solution, the structure using the above equipment designs, and since spring by the cavity on bogie before being removed, bullet
Spring has one to topple over movement and be poured on the supporting surface of support member 4 under the action of rod assembly 2, therefore compared to existing skill
Art, above procedure are not related to the process that spring is above proposed, that is, do not need spring and above propose displacement control;The process that spring is removed
In, it since spring has been toppled over, is moved out of compared to spring in vertical state, at this time in the vertical direction, protrudes into the cavity
Support member 4 there is bigger movable space;During spring is moved out of, pass through the inside lateral spring of the locked assembly 3
The upper application constraint fixed for realizing interior lateral spring and outer lateral spring relative position, that is, can guarantee the spring quilt in nested form
Lateral spring will not be by falling in outer lateral spring in during removing.Therefore above scheme is used, it can not only reduce bogie and dismantle
Requirement of the motion control difficulty, reduction of failure rate, reduction manipulator or this equipment in journey to bogie spatial positioning accuracy,
The constraint applied simultaneously by the locked assembly 3, can be improved the linear velocity of robot movement, improve disassembly bogie to reach
The purpose of efficiency.Producible disassembly movement is designed based on the above structure, since equipment is when carrying out bogie disassembly, for it
Movable space becomes larger, therefore this programme also has has better applicability to the bogie of different model, i.e. this programme also has
Have the characteristics that versatile.
As those skilled in the art, according to the setting purpose of the grasping mechanism, the above grasping mechanism can be spring
Applied force, therefore electromagnet can be used in it, and the rod piece etc. of power can be provided for spring.It is used as those skilled in the art simultaneously,
Although the above course of work or principles and methods only describe the case where for spring, as those skilled in the art, this equipment is also
It can be used for the disassembly or transhipment of such as tapered wedges part.Those skilled in the art are used as, simultaneously to avoid support member 4 from influencing to draw
Bar assembly 2 is brought into normal play function, and the telescopic amplitude of the above bar body 21 must meet grasping mechanism can be by relative to equipment
Frame 1 extend out to the outside of 4 free end of support member.
In view of the optimization design of this clamp structure, for the locked assembly 3, since spring is directed towards 1 institute of tool frame
It is rolling, therefore the spring being dumped necessarily has one end towards tool frame 1, therefore be set as locked assembly 3 and be located at support member 4
On the one end being connected with tool frame 1 so that this programme when in use its center of gravity as close to manipulator.
Embodiment 2:
As shown in Figure 1 to Figure 3, the present embodiment is further qualified on the basis of embodiment 1: the tool as grasping mechanism
Body implementation, setting are as follows: the grasping mechanism includes shaft 23 and the lever being connected in shaft 23 24, the lever 24
One end is fixed on the side of shaft 23;
The shaft 23 is articulated on bar body 21, is additionally provided with flanging 22 on the free end of the bar body 21,
The shaft 23 is adjacent with flanging 22, and shaft 23 is located at the ipsilateral of flanging 22 with tool frame 1;
Lever 24 with the rotation of shaft 23, lever 24 free end to when rotating on the outside of 21 free end of bar body, it is described
Flanging 22 is by carrying out the dead-centre position for stopping the limitation rotation of lever 24 to lever 24;And lever 24 is can turn to and bar body
21 is parallel;
The support member 4 is located at the underface of bar body 21, when spring is toppled under the action of rod assembly 2, institute
Spring is stated to be poured on the supporting surface of support member 4.In the present solution, being driven due to the load bearing component that bar body 21 is lever 24
When dynamic bar body 21 move to side where spring so that bar body 21 protrudes into the gap above spring, in lever 24 and
When spring contacts, 23 rotation around the shaft of lever 24, so that bar body 21 can continue to protrude into;The free end of lever 24 into
When entering the central area of the spring, drive shaft 23 is auto-reverse under gravity for lever 24;Then driving bar body 21 returns
It moves back, when lever 24 acts on the inner surface in the spring center hole, the flanging 22 hinders lever 24 further to rotate, at this time
Lever 24 is that spring applies pulling force, so that the spring is toppled on the support surface.It is above to spring application due to completing
Constraint and realization spring topple over movement can be completed during bar body 21 is stretched out and recycled relative to tool frame 1: complete
At with bogie upper spring cooperate and remove it is described cooperation have the characteristics that it is fireballing, can be improved dismantle bogie efficiency.
It is light-weight as a kind of rod assembly 2, and in corresponding implementation as big such as area coverage on spring part, setting
Are as follows: the lever 24 is multiple, and arranges along the axis direction of shaft 23 that multiple levers 24 are arranged in a row.Preferably, it is
Further increase the reliability of 24 pairs of correspondences of lever such as spring part constraint, setting are as follows: the bottom of each lever 24 is provided with hook
Shape portion, and when the length direction of the lever 24 is located at vertical direction, hook-shaped portion is located at the same of lever 24 with tool frame 1
Side.
As the specific implementation of rod assembly 2, setting are as follows: be additionally provided on the free end of the bar body 21
Hole, the upper and lower end of the hole perforation bar body 21;
The both ends of the shaft 23 are articulated on the hole wall in the hole, and hinge joint is located at the hole far from tool frame 1
One end on;
Shaft 23 is vertical with bar body 21, and the flanging 22 is the edge of the hole wherein side, the edge be positioned at
The edge of 21 free end of bar body;
The bar body 21 is flat bar, when rod assembly 2 hooks up spring, the width direction position of bar body 21
In horizontal direction, before lever 24 is contacted with the spring, the length direction of the lever 24 is located at vertical direction;
Lever 24 can be rotated completely with shaft 23 to being accommodated in the hole.In the present solution, the bar body 21 is flat
Flat bar not only may make it to have the strength and stiffness for meeting job requirement, while it being facilitated to be inserted into the gap on the upside of spring;
Arrangement above is that the free end of bar body 21 has hole, while realizing that shaft 23 connects, may make 23 both ends of shaft equal
Suffer restraints, with facilitate control lever 24 rotary motion trace and guarantee lever 24 pull spring so that spring topple over it is reliable
Property;The lever 24 can be rotated with shaft 23 completely to be accommodated in the hole be intended to avoid lever 24 stop bar body 21 into
One step is protruded into the gap.Preferably, the shaft 23 is set as also between the upper and lower end in the hole, to avoid
Shaft 23 influences bar body 21 and further gos deep into the gap or increase to protrude into the resistance of process, meanwhile, also can avoid because
Part generates frictional influence shaft 23 and inverts in shaft 23 and bogie, causes to retract in bar body 21 relative to tool frame 1
When, lever 24 can not normally be discharged and 2 pairs of correspondences of rod assembly occurs and be dumped that spring is unconfined to be happened.
As the specific implementation of support member 4, the support member 4 includes two cantilevers stretched out by tool frame 1
Bar 41 further includes pocket body 42, and the pocket body 42 is cloth, and one end of pocket body 42 is fixed on a wherein cantilever lever 41, pocket body
42 other end is fixed on another cantilever lever 41;
The middle part of pocket body 42 drops, to form the pocketed space for constraining the spring in support member 4;
The support member 4 further includes third driving mechanism, and the third driving mechanism is for changing two cantilever levers 41
Spacing;
The grasping mechanism is located at the surface in pocketed space.It is provided in the present solution, being toppled over by rod assembly 2 for spring
Pulling force, under with upper pulling force, spring rotates and topples over relative to lower end, and is poured onto the pocketed space;For support portion
Part 4, before its bearing spring, the spacing between two cantilever levers 41 guarantees that spring can smoothly be fallen on pocket body 42, in bullet
After spring is fallen into, under the action of third driving mechanism, moved toward one another by two cantilever levers 41, at this time pocketed reduced space, together
When due to pocket body 42 be cloth, i.e. pocket body 42 is actually pocket flexible, and pocket body 42 can occur according to the shape of spring at this time
Deformation, by spring clamping in 42 space of pocket body.Then, it is transported by the way that robot drives equipment is whole to the outside of cavity
It is dynamic, realize spring by being moved out of in the cavity.The support member 4 that this programme provides clamps outside using pocket body 42 flexible
Compared to existing claw, biggish frictional force between good wrapped and pocket body 42 and spring can provide spring for spring
More structurally sound constraint so that manipulator driver equipment frame 1 move when, tool frame 1 have bigger linear velocity when still
It can guarantee that this equipment has reliable restraint performance to spring, therefore use above scheme, the linear velocity movable from manipulator,
The efficiency of disassembly bogie can be improved.
To make spring under the action of rod assembly 2, the middle part of two cantilever levers 41 can be directly fallen in every time, so that
When cantilever lever 41 moves under the action of third driving mechanism, pocket body 42, which has spring etc., wraps up effect preferably in favor of mentioning
The linear velocity of high equipment during the work time achievees the purpose that improve bogie removal efficiency, while optimizing two cantilever levers, 41 phase
Stress between mutually, setting are as follows: the cantilever lever 41, bar body 21 are parallel to each other, and bar body 21 is located at two cantilever levers
41 center;
It is realized as described above, support member 4 changes the constraint of spring by the spacing of cantilever lever 41, and cantilever lever 41
Spacing increase can facilitate spring to fall into pocketed space, to enable the relative motion of cantilever lever 41 to enable to spring two sides
Uniform stressed avoids pocketed space pocket body 42 when reducing from sliding relative to spring, to improve support member 4 to spring about
The reliability of beam and the service life for extending pocket body 42, while making cantilever lever 41 during distance increases, in pocket body 42
When middle part is matched with spring fall trajectory, to avoid the above spacing increase from influencing contact point of the spring on pocket body 42, such as to the greatest extent may be used
The above contact point can be made to be located at the middle part of pocket body 42, be arranged are as follows: the support member 4 further includes being mounted on tool frame 1
Driving motor 45, the threaded rod 44 being connected on 45 output end of driving motor, two pieces of sliding blocks being threaded on threaded rod 44
43, a cantilever lever 41 is respectively and fixedly provided on each sliding block 43, and two pieces of sliding blocks 43 pass through oppositely oriented screw thread and 44 phase of threaded rod
Even;
It further include the sliding slot parallel with threaded rod 44, the sliding slot is for constraining sliding block 43 or cantilever lever 41, for avoiding
Cantilever lever 41 is rotated with threaded rod 44.Using this programme, when driving motor 45 rotates, two sliding blocks 43 be only capable of moving toward one another or
Relative motion can guarantee middle part symmetric motion of two cantilever levers 41 relative to pocket body 42.As those skilled in the art, can set
Be set to has the cavity for accommodating driving part, threaded rod 44 and sliding block 43 on tool frame 1, and cantilever lever 41 is by tool frame 1
It is stretched out on housing bore, at this point, the above housing bore can be used as the sliding slot;Further, to avoid cantilever lever 41 from being worn, if
Being set to the sliding slot is the track groove positioned at 44 rear side of threaded rod, and sliding slot is located on tool frame 1, under this setting, cantilever lever 41
It is respectively positioned on the front side of threaded rod 44.The third driving mechanism includes driving motor 45, threaded rod 44, sliding slot and sliding block 43.
As those skilled in the art, other driving methods are also can be used in the above third driving mechanism: as hydraulic-driven, air pressure driving,
Other electric drive forms etc..
As the specific implementation of locked assembly 3, setting are as follows: the locked assembly 3 includes compression bar 31, the compression bar 31
Positioned at the pocketed space in the side of tool frame 1, and after the spring of bogie is constrained in support member 4, institute
Stating compression bar 31 can move in the radial direction of spring, apply the pressure towards outside bearing spring with bearing spring inwardly.
In specific use, when mutually nested interior lateral spring and outer lateral spring are poured onto together in pocketed space, pass through manipulator
It is lifted support member 4, so that the free end of support member 4 is upward, when pocket body 42 does not clamp outer lateral spring, two springs are to pocketed
Space is slided close to one end of tool frame 1, can guarantee that two springs are fallen in the operable station of locked assembly 3 at this time.Then, it presses
Inside lateral spring under the action of respective drive mechanism of bar 31 applies the pressure towards outer lateral spring, passes through rubbing between two springs
It wipes power and/or two springs is locally cut the mutual constraint, it can be achieved that two springs;Then, cantilever lever 41 moves toward one another between each other,
Outer lateral spring is clamped using pocket body 42, so that two springs are reliably constrained in support member 4.It is needing to discharge
When spring, locked assembly 3 is removed to the power of interior lateral spring.As those skilled in the art, with upperpush rod 31 relative to machine
Tool frame 1 can move in a straight line and can rest on any point on motion profile, therefore the driving of compression bar 31 still may be used
To be adopted as cylinder drive scheme.
For the stress for optimizing cantilever lever 41, setting are as follows: the compression bar 31 is the rod-like structure parallel with bar body 21, and
The direction of motion of compression bar 31 is located at the groove depth direction in pocketed space.Using this programme, moved in compression bar 31 to the bottom side of pocket body 42
When, after being contacted with interior lateral spring, compression bar 31 to interior lateral spring act through pocket body 42 transmit so that two cantilever levers 41 by
Downward power.In this way, under the premise of meeting constraint inside spring function and interior lateral spring is enabled smoothly to slide into pocketed sky
Between close to tool frame 1 side under the premise of, the move distance of compression bar 31 also has the characteristics that minimum.
As a kind of 5 drive scheme of push rod light-weight, small in size, controllability is good, setting are as follows: further include being drawn for driving
The second flexible driving mechanism 7 of bar body 21, second driving mechanism 7 are cylinder driving mechanism.
To make this equipment can be used for providing positioning function to bogie, be such as used for following operating condition: bogie, which is suspended, to be hung
It rises, and there is rotation axis on the suspender sling for realizing bogie, to rotate by the rotation axis, realize bogie rotation
Turn for bogie positioning and arranged on left and right sides side frame location swap, setting are as follows: further include that one end is fixed on tool frame 1
Push rod 5, the push rod 5 are relative to the telescopic telescopic rod of tool frame 1.It is i.e. flexible by the push rod 5, apply for bogie
Thrust completes the rotate driving of bogie in space.Preferably, it is contemplated that this equipment is for fixed on a robotic arm and mechanical
Hand has maximum stroke, to make movement or the state of manipulator complete push rod 5 under the premise of meeting bogie disassembly and push
Action form required for bogie rotates is the simplest, setting are as follows: bar body 21, cantilever lever 41 and push rod 5 are organic
The same side for having frame 1 is stretched out.
As a kind of 5 drive scheme of push rod light-weight, small in size, controllability is good, setting are as follows: further include being pushed away for driving
The first flexible driving mechanism 6 of bar 5, first driving mechanism 6 are cylinder driving mechanism.
As those skilled in the art, support member 4 and rod assembly 2 realize it to push rod 5 when to avoid push rod 5 from working
Function impacts, and compared with tool frame 1, the free end of push rod 5 can extend out to rod assembly 2,4 free end of support member
Outside, therefore push rod 5 needs the length stretched out longer, can reduce the length dimension and be it when idle of push rod 5 as one kind
The technical solution of the length dimension of matched first driving mechanism 6, setting are as follows: first driving mechanism 6 includes multiple cylinders,
And multiple cylinders are sequentially connected in series, one of cylinder in end is fixed on tool frame 1, and push rod 5 is arranged at another
In on the cylinder of end.Specifically, the axis of three cylinders is parallel if number of cylinders is three, the cylinder body of first cylinder is solid
Due on tool frame 1, the cylinder body of second cylinder is fixed on the piston rod of second cylinder, and the cylinder body of third cylinder is fixed
In on the piston rod of second cylinder, push rod 5 is fixed on the piston rod of third cylinder or the tailpiece of the piston rod of third cylinder
Portion is the end of push rod 5.
Embodiment 3:
The present embodiment provides a kind of bogie method for dismounting, this method for dismounting is using any provided by upper any embodiment
Bogie spring disassembly described in one realizes with equipment and dismantles to the spring on bogie that the spring is carrying bullet
Spring, the following steps carried out including sequence:
S1, driving bar body 21 are stretched out relative to tool frame 1, so that grasping mechanism and bogie on bar body 21
On spring to constraint;
S2, driving bar body 21 retract relative to tool frame 1, so that the grasping mechanism on bar body 21 is to bogie
On spring applied force, the power is poured into the spring on the supporting surface of support member 4;
S3, constraint is applied to spring by locked assembly 3: realized in the spring, interior lateral spring and outer lateral spring two align
Set fixation;
S4, the position by change support member 4 in space, complete the spring by removing on bogie.With top
Method is that application method or motion flow of the above equipment when dismantling bogie can effectively reduce bogie and torn open using this method
Failure rate during unloading.
The above content is the further descriptions made in conjunction with specific preferred embodiment to the utility model, cannot recognize
Determine specific embodiment of the present utility model to be only limited to these instructions.For the common skill of the utility model technical field
For art personnel, the other embodiments obtained in the case where not departing from the technical solution of the utility model be should be included in corresponding real
With in novel protection scope.
Claims (9)
1. a kind of rail vehicle truck spring disassembly equipment, including tool frame (1) and the clamping being mounted on tool frame (1)
Device, which is characterized in that the clamp device includes rod assembly (2), locked assembly (3) and support member (4), the pull rod
Component (2), locked assembly (3) and support member (4) are installed in the ipsilateral of tool frame (1), in the height direction, from the bottom to top
It is respectively as follows: support member (4), locked assembly (3), rod assembly (2);
The rod assembly (2) includes bar body (21), and the bar body (21) is the cantilever by stretching out on tool frame (1)
Beam texture is also equipped with for the gripper for bogie upper spring applied force on the free end of the bar body (21)
Structure, the power is for forcing the spring to be toppled over;
Supporting surface is provided on the support member (4), the supporting surface is for carrying the spring toppled over;
The locked assembly (3) is used to apply constraint, the constraint are as follows: realize the spring to the spring on support member (4)
In, interior lateral spring fixes position with outer lateral spring two.
2. a kind of rail vehicle truck spring disassembly equipment according to claim 1, which is characterized in that the crawl
Mechanism includes shaft (23) and the lever (24) being connected on shaft (23), and shaft (23) are fixed in one end of the lever (24)
Side on;
The shaft (23) is articulated on bar body (21), is additionally provided with flanging on the free end of the bar body (21)
(22), the shaft (23) is adjacent with flanging (22), and shaft (23) is located at the ipsilateral of flanging (22) with tool frame (1);
When lever (24) is rotated with the free end of shaft (23) rotation, lever (24) to bar body (21) free end outside,
The flanging (22) is by carrying out the dead-centre position for stopping limitation lever (24) rotation to lever (24);And lever (24) can be rotated
It is extremely parallel with bar body (21);
The support member (4) is located at the underface of bar body (21), when spring is toppled under the action of rod assembly (2),
The spring is poured on the supporting surface of support member (4).
3. a kind of rail vehicle truck spring disassembly equipment according to claim 2, which is characterized in that the lever
(24) it is multiple, and arranges along the axis direction of shaft (23), multiple levers (24) is arranged in a row.
4. a kind of rail vehicle truck spring disassembly equipment according to claim 2, which is characterized in that the pull rod
Hole, the upper and lower end of hole perforation bar body (21) are additionally provided on the free end of ontology (21);
The both ends of the shaft (23) are articulated on the hole wall in the hole, and hinge joint is located at the hole far from tool frame (1)
One end on;
Shaft (23) is vertical with bar body (21), and the flanging (22) is the edge of the hole wherein side, which is position
In the edge of bar body (21) free end;
The bar body (21) is flat bar, when rod assembly (2) hooks up spring, the width direction of bar body (21)
Positioned at horizontal direction, before lever (24) is contacted with the spring, the length direction of the lever (24) is located at vertical direction;
Lever (24) can rotate completely with shaft (23) to being accommodated in the hole.
5. a kind of rail vehicle truck spring disassembly equipment according to claim 1, which is characterized in that the support
Component (4) includes two cantilever levers (41) stretched out by tool frame (1), further includes pocket body (42), and the pocket body (42) is cloth,
One end of pocket body (42) is fixed on a wherein cantilever lever (41), and the other end of pocket body (42) is fixed on another cantilever lever
(41) on;
The middle part of pocket body (42) drops, to form the pocketed space for constraining the spring on support member (4);
The support member (4) further includes third driving mechanism, and the third driving mechanism is for changing two cantilever levers (41)
Spacing;
The grasping mechanism is located at the surface in pocketed space.
6. a kind of rail vehicle truck spring disassembly equipment according to claim 5, which is characterized in that the cantilever
Bar (41), bar body (21) are parallel to each other, and bar body (21) is located at the center of two cantilever levers (41);
The support member (4) further includes the driving motor (45) being mounted on tool frame (1), to be connected to driving motor (45) defeated
Threaded rod (44) in outlet, two pieces of sliding blocks (43) being threaded on threaded rod (44) are respectively and fixedly provided on each sliding block (43)
A piece cantilever lever (41), and two pieces of sliding blocks (43) are connected by oppositely oriented screw thread with threaded rod (44);
It further include the sliding slot parallel with threaded rod (44), the sliding slot is for constraining sliding block (43) or cantilever lever (41), for keeping away
Exempt from cantilever lever (41) to rotate with threaded rod (44).
7. a kind of rail vehicle truck spring disassembly equipment according to claim 5, which is characterized in that the locking
Component (3) includes compression bar (31), and the compression bar (31) is located at the pocketed space in the side of tool frame (1), and is being turned
After being constrained on support member (4) to the spring of frame, the compression bar (31) can move in the radial direction of spring, with inwardly
Bearing spring apply towards outside bearing spring pressure.
8. a kind of rail vehicle truck spring disassembly equipment according to claim 7, which is characterized in that the compression bar
It (31) is the rod-like structure parallel with bar body (21), and the direction of motion of compression bar (31) is located at the groove depth side in pocketed space
To.
9. a kind of rail vehicle truck spring disassembly equipment according to claim 1, which is characterized in that further include one
The push rod (5) being fixed on tool frame (1) is held, the push rod (5) is relative to tool frame (1) telescopic telescopic rod.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201822195624.XU CN209223541U (en) | 2018-12-25 | 2018-12-25 | Equipment is used in a kind of disassembly of rail vehicle truck spring |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822195624.XU CN209223541U (en) | 2018-12-25 | 2018-12-25 | Equipment is used in a kind of disassembly of rail vehicle truck spring |
Publications (1)
Publication Number | Publication Date |
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CN209223541U true CN209223541U (en) | 2019-08-09 |
Family
ID=67509170
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201822195624.XU Active CN209223541U (en) | 2018-12-25 | 2018-12-25 | Equipment is used in a kind of disassembly of rail vehicle truck spring |
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2018
- 2018-12-25 CN CN201822195624.XU patent/CN209223541U/en active Active
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