CN209214353U - A kind of welding repair machine with safe anti-explosion function - Google Patents

A kind of welding repair machine with safe anti-explosion function Download PDF

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Publication number
CN209214353U
CN209214353U CN201821820452.4U CN201821820452U CN209214353U CN 209214353 U CN209214353 U CN 209214353U CN 201821820452 U CN201821820452 U CN 201821820452U CN 209214353 U CN209214353 U CN 209214353U
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China
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fixed
fixedly connected
oxygen
repair machine
welding repair
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CN201821820452.4U
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王骏豪
张晓光
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Luoyang Mai Yue Refractory Material Co Ltd
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Luoyang Mai Yue Refractory Material Co Ltd
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Abstract

The utility model discloses a kind of welding repair machine with safe anti-explosion function, non-return valve is fixed at the right end position of oxygen hose;Hopper is fixed at the right upper portion position of non-return valve, and hopper is divided into two feed bins, and two feed bins are juxtaposed to the left and righ setting;Cylinder is fixed at the upper position of non-return valve, and the right end of cylinder is provided with Rubber end;Nozzle is fixed in the injection pipe of the lower position of Rubber end, and nozzle is fixedly connected with the jet pipe of non-return valve right end;Anti-riot box is fixed at the right end position of nozzle, and injection pipe passes through the left side middle position of anti-riot box, is fixed and clamped by supported flange, injection pipe extends in anti-riot box;Nylon rope passes through fixed pulley, and nylon rope right end is fixedly connected with fixedly connected part, and the left end of nylon rope is fixedly connected with oxygen quick-break switch handle.This welding repair machine with safe anti-explosion function substantially increases safety of the welding repair machine in soldering operation process, while improving the uniformity of blanking.

Description

A kind of welding repair machine with safe anti-explosion function
Technical field
The utility model belongs to the repairing technique field of metallurgical furnace, glass furnace refractory brick work layer surface defect, specifically It is related to a kind of welding repair machine with safe anti-explosion function.
Background technique
With the increase of national energy conservation and emission reduction policy implementation dynamics, reduces energy consumption and reduce discharge as metallurgy and glass row The target constantly pursued in industry.Metallurgical furnace and glass furnace during use, due to being washed away by high-temperature material or rotten Under erosion, it is easy the defects of the surface of the fire resisting working lining of kiln forms kind gap, crackle, small fusion hole, honeycomb.Ceramic welding Machine is that specific fireproof raw material is formed ceramic welding material, to the equipment that kiln refractory brick working lining carries out hot repair, high temperature The principle of ceramic welding-repairing machine is to be mixed and burned oxygen and soldering material by special spray gun to generate high temperature, by special soldering material Weldering is fused on the scorching hot wall surface of the kilns such as coke oven, glass furnace, cement rotary kiln, makes soldering material with the surface of working lining refractory brick Molten state combines, while being attached on the breakage of kiln refractory brick working lining, reaches in the case where not stopping kiln, hot patching Purpose.
The problem of general used welding repair machine is primarily present in the prior art is: 1, the blanking of welding repair machine is uneven, leads It causes soldering material to be unable to full combustion melting, causes the adhesion of soldering material not strong;2, the safety coefficient of welding repair machine is not high, especially Using oxygen simultaneously mix acetylene gas as in the case where combustion-supporting gas, the thermal-flame in spray gun is easy to appear tempering Situation results in oxygen gauge damage in this way;It is easy to generate the risk factor of explosion in welding repair machine;Inventor is based on existing The defects of technology has developed a kind of welding repair machine with safe anti-explosion function, can well solve existing in the prior art Problem.
Utility model content
In order to solve the above-mentioned technical problem the utility model, provides a kind of welding repair machine with safe anti-explosion function, knot Structure design is simple, scientific and reasonable, easy to use;Weldering can be improved by the way that explosion-protection equipment is arranged in welding repair machine in the utility model The safety coefficient of assisting vehicle, while solving the problems, such as that the blanking of welding repair machine is non-uniform, also solve the safety coefficient of welding repair machine not Height, the problem of being easy to happen explosion.
The technical scheme adopted by the utility model is a kind of welding repair machine with safe anti-explosion function, including oxygen hose, Oxygen quick-break switch, oxygen quick-break switch handle, non-return valve, hopper, blanking bin;Oxygen hose is fixed at left end lower portion It sets, oxygen quick-break switch is fixed at the leftward position among the top of oxygen hose, the fixed setting of oxygen quick-break switch handle In the upper position of oxygen quick-break switch;Non-return valve is fixed at the right end position of oxygen hose;Hopper is fixed at check The right upper portion position of valve, hopper are divided into two feed bins, and two feed bins are juxtaposed to the left and righ setting;Blanking bin is fixed at hopper Lower position, the fixation of blanking bin and hopper is connected to;Cylinder is fixed at the upper position of non-return valve, the right end setting of cylinder There is Rubber end, the bottom position of blanking bin is arranged in Rubber end;Nozzle is fixed at the injection pipe of the lower position of Rubber end In, nozzle is fixedly connected with the jet pipe of non-return valve right end;Anti-riot box is fixed at the right end position of nozzle, and injection pipe passes through anti- The left side middle position of sudden and violent box, is fixed and clamped, injection pipe extends in anti-riot box by supported flange;Fixed pulley is fixed at The right positions of oxygen quick-break switch, fixed pulley are fixedly connected with the body of welding repair machine;Fixedly connected part is fixed at anti-riot It keeps right among the bottom of box position, fixedly connected part is fixedly connected with the bottom of anti-riot box;Nylon rope passes through fixed pulley, nylon rope Right end is fixedly connected with fixedly connected part, and the left end of nylon rope is fixedly connected with oxygen quick-break switch handle;The right end of injection pipe It is fixedly connected with rubber hose;Anti-riot box base is fixed at the lower part of anti-riot box, the body of anti-riot box base and welding repair machine It is fixedly connected.
The push rod of the cylinder is fixedly connected with Rubber end, the expanding-contracting action of cylinder, drives Rubber end under blanking bin Material mouth moves left and right.
The anti-riot box includes the upper half, and the lock of upper angle and right side inferior horn, which fastens, on the left of the upper half and lower half fixes; Radiator is fixed at the upper position of the upper half, the exposed outside in anti-riot box of radiator.
The radiator includes shell, and shell is hollow cuboid, and cooling fin homogeneous vertical is arranged in the cavity of shell.
The rubber hose is fixedly connected with the spray gun of the welding repair machine with safe anti-explosion function.
The use process of this welding repair machine with safe anti-explosion function are as follows: when need with it is this have safe anti-explosion function Welding repair machine, it is first that oxygen is in the open state when to damaged flame retardant coating soldering, while will be on oxygen quick-break switch handle Nylon rope be in tensional state, oxygen quick-break switch is in the open state at this time;Keep cylinder in the open state simultaneously, cylinder Rubber end constantly left and right is driven to move back and forth;Then soldering material constantly falls from hopper, while oxygen hose is sent constantly into Oxygen or acetylene gas, when oxygen or acetylene gas pass through non-return valve, when entering at nozzle, the oxygen or acetylene gas of high pressure It is mixed in injection pipe with soldering material, while oxygen or acetylene gas and soldering material mixture is passed through into anti-riot box and rubber hose Go out by lance ejection, it is in a molten state;When spray gun is during soldering operation, due to operator's misoperation, meeting There is the case where gas material mixture or flame of the high temperature in spray gun, reflux;When occurring the gas material mixture of high temperature in anti-riot box Or flame flow back when, nylon rope encounters high temperature or flame, will quick fuse, such oxygen quick-break switch just quickly in close State stopped the supply of combustion-supporting gas;It will make anti-riot box there are the gas material mixture or flame of high temperature in anti-riot box at this time In pressure constantly increase, while under the heat spreading function of the radiator in anti-riot box, the heat of high temperature is discharged, but when disconnected When falling the oxygen or acetylene gas in oxygen hose, pressure moment is increased in anti-riot box, at this time only with the heat spreading function of radiator, no The pressure in anti-riot box can be quickly reduced, while utilizing the knot for being divided into the upper half and lower half and lock fastening in anti-riot box Structure struts the upper half of anti-riot box and lower half when the pressure in anti-riot box is sufficiently large, and the gas of high pressure and soldering are mixed Close material discharge;Thus substantially increase safety of the welding repair machine in soldering operation process;Above procedure is exactly this to have The use process of the welding repair machine of safe anti-explosion function.
The oxygen hose is fixed at left end lower position, and oxygen quick-break switch is fixed in the top of oxygen hose Between leftward position, oxygen quick-break switch handle is fixed at the upper position of oxygen quick-break switch;It is provided with oxygen hose Main function be using oxygen hose, conveying is used for the burning combustion-supporting gas of spray gun soldering, oxygen or acetylene gas;It is provided with The main function of oxygen quick-break switch is the quick fuse using nylon rope, be may be implemented quickly quick to oxygen quick-break switch Folding control, primarily serve control oxygen hose folding effect.
The non-return valve is fixed at the right end position of oxygen hose;The main purpose being arranged in this way is in order to by inverse The only setting of valve primarily serves the soldering mixture for preventing high temperature or flame reflux using the characteristic of the anti-backflow of non-return valve Into oxygen hose.
The hopper is fixed at the right upper portion position of non-return valve, and hopper is divided into two feed bins, and two feed bins are in a left side The right side is set side by side;The main purpose being arranged in this way is to improve the uniformity of blanking;Because if hopper is arranged integrally Cylindrical shape is easy to keep soldering material blanking uneven, leads to soldering material and oxygen or acetylene since the gravity of soldering material itself is larger Gas burning is uneven, and the adhesion for eventually leading to soldering material is not high.
The cylinder is fixed at the upper position of non-return valve, and the right end of cylinder is provided with Rubber end, Rubber end setting In the bottom position of blanking bin;The push rod of cylinder is fixedly connected with Rubber end, the expanding-contracting action of cylinder, drives Rubber end in blanking The feed opening in storehouse moves left and right;The main purpose being arranged in this way is to be stretched by the left and right of cylinder to realize to Rubber end Left-right position mobile control, to realize the purpose to the discontinuity blanking of soldering material.
The nozzle is fixed in the injection pipe of the lower position of Rubber end, and the jet pipe of nozzle and non-return valve right end is solid Fixed connection;The main purpose being arranged in this way is to be realized by the setting of nozzle by the oxygen or acetylene gas in oxygen hose Increase the effect of its pressure, improve the uniformity of combustion-supporting gas and soldering material mixing, to improve the uniform of soldering material burning Property, the adhesive force of soldering material is improved, the intensity of soldering material is improved.
The fixed pulley is fixed at the right positions of oxygen quick-break switch, the fixed company of the body of fixed pulley and welding repair machine It connects;Fixedly connected part is fixed among the bottom of anti-riot box position of keeping right, and fixedly connected part and the bottom of anti-riot box are fixed Connection;Nylon rope passes through fixed pulley, and nylon rope right end is fixedly connected with fixedly connected part, and left end and the oxygen quick-break of nylon rope are opened Handle is closed to be fixedly connected;The main purpose being arranged in this way is in order to when occurring the gas material mixture of high temperature or flame in anti-riot box When reflux, nylon rope encounters high temperature or flame, will quick fuse, such oxygen quick-break switch is just quickly in close state, It stopped the supply of combustion-supporting gas;Primarily serve the effect of oxygen or acetylene gas supply in oxygen hose of closing.
The anti-riot box includes the upper half, and the lock of upper angle and right side inferior horn, which fastens, on the left of the upper half and lower half fixes; Radiator is fixed at the upper position of the upper half, the exposed outside in anti-riot box of radiator;Wherein anti-riot box includes upper half Portion, on the left of the upper half and lower half the fixed main purpose being arranged in this way of lock fastening at upper angle and right side inferior horn be in order to, when When pressure in anti-riot box is sufficiently large, the upper half of anti-riot box and lower half are strutted, by the gas of high pressure and soldering mixture Discharge;Be provided with radiator main function be in order to by the mixing soldering material of anti-riot box high temperature high pressure or flame discharge, Reduce the effect of the pressure in anti-riot box.
The radiator includes shell, and shell is hollow cuboid, and cooling fin homogeneous vertical is arranged in the cavity of shell; The main purpose being arranged in this way is for the work that on the one hand the gas material mixture of the high temperature in anti-riot box is discharged by radiator With on the other hand reducing the effect of temperature, pressure in anti-riot box.
The utility model has the beneficial effects that the technical program provides a kind of welding repair machine with safe anti-explosion function, knot Structure design is simple, scientific and reasonable, easy to use;Weldering can be improved by the way that explosion-protection equipment is arranged in welding repair machine in the utility model The safety coefficient of assisting vehicle, while solving the problems, such as that the blanking of welding repair machine is non-uniform, also solve the safety coefficient of welding repair machine not Height, the problem of being easy to happen explosion;Safety of the welding repair machine in soldering operation process is substantially increased, while improving blanking Uniformity.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Marked in the figure: 1, oxygen hose, 2, oxygen quick-break switch, 3, oxygen quick-break switch handle, 4, non-return valve, 5, hopper, 6, blanking bin, 7, cylinder, 8, Rubber end, 9, nozzle, 10, injection pipe, 11, supported flange, 12, nylon rope, 13, fixed pulley, 14, Fixedly connected part, 15, anti-riot box, 151, the upper half, 152, lower half, 153, lock, 154, radiator, 1541, anti-riot box shell Body, 1542, cooling fin, 16, rubber hose, 17, anti-riot box base.
Specific embodiment
Specific embodiment of the present utility model is described in further detail below in conjunction with attached drawing.
As shown, a kind of welding repair machine with safe anti-explosion function, including oxygen hose 1, oxygen quick-break switch 2, oxygen Quick-break switch handle 3, non-return valve 4, hopper 5, blanking bin 6;Oxygen hose 1 is fixed at left end lower position, and oxygen quick-break is opened 2 leftward positions being fixed among the top of oxygen hose 1 are closed, oxygen quick-break switch handle 3 is fixed at oxygen quick-break The upper position of switch 2;Non-return valve 4 is fixed at the right end position of oxygen hose 1;Hopper 5 is fixed at the right side of non-return valve 4 Upper lateral part position, hopper 5 are divided to for two feed bins, and two feed bins are juxtaposed to the left and righ setting;Blanking bin 6 is fixed at hopper 5 Lower position, blanking bin 6 are connected to the fixation of hopper 5;Cylinder 7 is fixed at the upper position of non-return valve 4, the right end of cylinder 7 It is provided with Rubber end 8, the bottom position of blanking bin 6 is arranged in Rubber end 8;Nozzle 9 is fixed at the lower position of Rubber end 8 Injection pipe 10 in, nozzle 9 is fixedly connected with the jet pipe of 4 right end of non-return valve;Anti-riot box 15 is fixed at the right end position of nozzle 9 It sets, injection pipe 10 passes through the left side middle position of anti-riot box 15, is fixed and clamped by supported flange 11, injection pipe 10 extends to anti- In sudden and violent box 15;Fixed pulley 13 is fixed at the right positions of oxygen quick-break switch 2, and fixed pulley 13 and the body of welding repair machine are fixed Connection;Fixedly connected part 14 is fixed among the bottom of anti-riot box 15 position of keeping right, fixedly connected part 14 and anti-riot box 15 Bottom be fixedly connected;Nylon rope 12 passes through fixed pulley 13, and 12 right end of nylon rope is fixedly connected with fixedly connected part 14, nylon rope 12 left end is fixedly connected with oxygen quick-break switch handle 3;The right end of injection pipe 10 is fixedly connected with rubber hose 16;Anti-riot box Pedestal 17 is fixed at the lower part of anti-riot box 15, and anti-riot box base 17 is fixedly connected with the body of welding repair machine.
The push rod of the cylinder 7 is fixedly connected with Rubber end 8, the expanding-contracting action of cylinder 7, drives Rubber end 8 in blanking bin 6 Feed opening move left and right.
The anti-riot box 15 includes the upper half 151, the lock at upper angle and right side inferior horn on the left of the upper half 151 and lower half 152 153 fastening of button is fixed;Radiator 154 is fixed at the upper position of the upper half 151, and radiator 154 is exposed in anti-riot box 15 Outside.
The radiator 154 includes shell 1541, and shell 1541 is hollow cuboid, the setting of 1542 homogeneous vertical of cooling fin In the cavity of shell 1541.
The rubber hose 16 is fixedly connected with the spray gun of the welding repair machine with safe anti-explosion function.
The use process of this welding repair machine with safe anti-explosion function are as follows: when need with it is this have safe anti-explosion function Welding repair machine, it is first that oxygen is in the open state when to damaged flame retardant coating soldering, while by oxygen quick-break switch handle 3 On nylon rope 12 be in tensional state, oxygen quick-break switch 2 is in the open state at this time;Cylinder 7 is set to be in opening state simultaneously State, cylinder 7 drive the constantly left and right of Rubber end 8 to move back and forth;Then soldering material constantly falls from hopper 5, while oxygen hose 1 is not Forfeit into oxygen or acetylene gas, when oxygen or acetylene gas pass through non-return valve 4, when entering at nozzle 9, the oxygen of high pressure or Acetylene gas mixes in injection pipe 10 with soldering material, while oxygen or acetylene gas and soldering material mixture are passed through anti-riot box 15 and rubber hose 16 go out by lance ejection, it is in a molten state;When spray gun is during soldering operation, due to operator Member's misoperation, it may appear that the gas material mixture or flame of the high temperature in spray gun, the case where reflux;It is high when occurring in anti-riot box 15 When the gas material mixture or flame of temperature flow back, nylon rope 12 encounters high temperature or flame, will quick fuse, such oxygen quick-break opens It closes 2 to be just quickly in close state, stopped the supply of combustion-supporting gas;There are the gas material mixtures of high temperature in anti-riot box 15 at this time Or flame, the pressure in anti-riot box 15 will be made constantly to increase, while the heat spreading function of the radiator 154 in anti-riot box 15 Under, the heat of high temperature is discharged, but when breaking the oxygen or acetylene gas in oxygen hose 1, pressure moment in anti-riot box 15 It increases, only cannot quickly reduce the pressure in anti-riot box 15 with the heat spreading function of radiator 154 at this time, while utilizing anti-riot box It is divided into the structure of the upper half 151 and lower half 152 and 153 fastening of lock in 15, when the pressure in anti-riot box 15 is sufficiently large, The upper half 151 of anti-riot box 15 and lower half 152 are strutted, the gas of high pressure and soldering mixture are discharged;Thus significantly Improve safety of the welding repair machine in soldering operation process;Above procedure is exactly this welding repair machine with safe anti-explosion function Use process.

Claims (5)

1. a kind of welding repair machine with safe anti-explosion function, including oxygen hose, oxygen quick-break switch, oxygen quick-break switch handle, Non-return valve, hopper, blanking bin;It is characterized by: oxygen hose is fixed at left end lower position, the fixation of oxygen quick-break switch is set The leftward position among the top of oxygen hose is set, oxygen quick-break switch handle is fixed at the upper bit of oxygen quick-break switch It sets;Non-return valve is fixed at the right end position of oxygen hose;Hopper is fixed at the right upper portion position of non-return valve, hopper point For two feed bins, two feed bins are juxtaposed to the left and righ setting;Blanking bin is fixed at the lower position of hopper, blanking bin and hopper Fixed connection;Cylinder is fixed at the upper position of non-return valve, and the right end of cylinder is provided with Rubber end, and Rubber end is arranged under The bottom position of feed bin;Nozzle is fixed in the injection pipe of the lower position of Rubber end, the spray of nozzle and non-return valve right end Pipe is fixedly connected;Anti-riot box is fixed at the right end position of nozzle, and injection pipe passes through the left side middle position of anti-riot box, passes through Supported flange is fixed and clamped, and injection pipe extends in anti-riot box;Fixed pulley is fixed at the right positions of oxygen quick-break switch, Fixed pulley is fixedly connected with the body of welding repair machine;Fixedly connected part is fixed among the bottom of anti-riot box position of keeping right, Gu Determine connector to be fixedly connected with the bottom of anti-riot box;Nylon rope passes through fixed pulley, nylon rope right end and the fixed company of fixedly connected part It connects, the left end of nylon rope is fixedly connected with oxygen quick-break switch handle;The right end of injection pipe is fixedly connected with rubber hose;It is anti-riot Box base is fixed at the lower part of anti-riot box, and anti-riot box base is fixedly connected with the body of welding repair machine.
2. a kind of welding repair machine with safe anti-explosion function according to claim 1, it is characterised in that: the push rod of cylinder with Rubber end is fixedly connected, the expanding-contracting action of cylinder, and Rubber end is driven to move left and right in the feed opening of blanking bin.
3. a kind of welding repair machine with safe anti-explosion function according to claim 1, it is characterised in that: anti-riot box includes upper The lock of upper angle and right side inferior horn, which fastens, on the left of half portion, the upper half and lower half fixes;Radiator is fixed at the upper half Upper position, the exposed outside in anti-riot box of radiator.
4. a kind of welding repair machine with safe anti-explosion function according to claim 3, it is characterised in that: radiator includes shell Body, shell are hollow cuboid, and cooling fin homogeneous vertical is arranged in the cavity of shell.
5. a kind of welding repair machine with safe anti-explosion function according to claim 1, it is characterised in that: rubber hose and tool There is the spray gun of the welding repair machine of safe anti-explosion function to be fixedly connected.
CN201821820452.4U 2018-11-06 2018-11-06 A kind of welding repair machine with safe anti-explosion function Active CN209214353U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821820452.4U CN209214353U (en) 2018-11-06 2018-11-06 A kind of welding repair machine with safe anti-explosion function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821820452.4U CN209214353U (en) 2018-11-06 2018-11-06 A kind of welding repair machine with safe anti-explosion function

Publications (1)

Publication Number Publication Date
CN209214353U true CN209214353U (en) 2019-08-06

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821820452.4U Active CN209214353U (en) 2018-11-06 2018-11-06 A kind of welding repair machine with safe anti-explosion function

Country Status (1)

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CN (1) CN209214353U (en)

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