CN209207103U - Screw-rod air compressor body automatic assembly line - Google Patents
Screw-rod air compressor body automatic assembly line Download PDFInfo
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- CN209207103U CN209207103U CN201821478283.0U CN201821478283U CN209207103U CN 209207103 U CN209207103 U CN 209207103U CN 201821478283 U CN201821478283 U CN 201821478283U CN 209207103 U CN209207103 U CN 209207103U
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Abstract
A kind of screw-rod air compressor body automatic assembly line, running trolley, five horizontal Machining centers, a double sides milling machine and two special boring mills including transport platform, for conveying screw-rod air compressor body to be processed, the running trolley is slidably mounted in transport platform along Y direction, five horizontal Machining centers, a double sides milling machine and two special boring mills are arranged on eight fabrication hole processing stations, eight fabrication hole processing stations tetrads, are divided into two groups of left and right sides for being arranged symmetrically in transport platform；Five horizontal Machining centers are respectively the first horizontal Machining centers, the second horizontal Machining centers, third horizontal Machining centers, the 4th horizontal Machining centers and the 5th horizontal Machining centers, and two special boring mills are respectively the first special boring mill and the second special boring mill.The utility model provides the higher screw-rod air compressor body automatic assembly line of a kind of higher working efficiency, lower production costs, the degree of automation.
Description
Technical field
The utility model relates to air compressor machine production technical fields, give birth to automatically more particularly, to a kind of screw-rod air compressor body
Producing line.
Background technique
Screw compression component in screw air compressor using manufacture inside latest model numerically control grinder, and cooperates
Line laser technology, it is ensured that manufacturing tolerance is accurately incomparable.Its reliability and performance can ensure that the running expense of compressor is using
It is extremely low always in phase.Adjustment compressor, integral compressor and desiccant series are all the new products in L/LS series of compressor.
Screw air compressor is high-effect using its, high efficiency, it is non-maintaining, highly reliable the advantages that provided as all trades and professions
Good compressed air.But the part body process in screw-rod air compressor is mostly again complicated, needs artificial also more.
Summary of the invention
That there are working efficiencies in order to overcome existing screw-rod air compressor is lower, cost of labor is higher, the degree of automation
Not high defect, the utility model provide the higher screw rod of a kind of higher working efficiency, lower production costs, the degree of automation
Formula air compressor machine body automatic assembly line.
The technical scheme adopted by the utility model to solve the technical problem is as follows:
A kind of screw-rod air compressor body automatic assembly line, including transport platform, for conveying screw-rod air compressor to be processed
The running trolley of body, five horizontal Machining centers, a double sides milling machine and two special boring mills, the running trolley is along Y
Axis direction is slidably mounted in transport platform, five horizontal Machining centers, a double sides milling machine and two special boring mill difference
It is arranged on eight fabrication hole processing stations, eight fabrication hole processing stations tetrads are divided into two groups and are arranged symmetrically in conveying
The left and right sides of platform；Five horizontal Machining centers are respectively that the first horizontal Machining centers, the second horizontal Machining centers, third are horizontal
Machining center, the 4th horizontal Machining centers and the 5th horizontal Machining centers, two special boring mills be respectively the first special boring mill and
Second special boring mill；
First horizontal Machining centers and double sides milling machine are arranged in the left and right sides of transport platform along X-axis face, described
Second horizontal Machining centers and third horizontal Machining centers are arranged in the left and right sides of transport platform along X-axis face, and described first
Special boring mill and the 4th horizontal Machining centers are arranged in the left and right sides of transport platform, second special boring mill along X-axis face
The left and right sides of transport platform is arranged in along X-axis face with the 5th horizontal Machining centers；
Process equipment on each fabrication hole processing stations is respectively equipped with an exchange revolution in the side close to transport platform
Workbench；
The running trolley includes saddle, automatic crosspoint, X-axis translation mechanism and Y-axis translation mechanism, and the saddle is logical
Cross that Y-axis translation mechanism is capable of sliding back and forth to be mounted on delivery platform, the left and right ends of the saddle install respectively one it is automatic
Crosspoint, each automatic crosspoint are mounted on saddle by what an X-axis translation mechanism can move left and right；
Each automatic crosspoint include pedestal, APC Automatic Exchange Work Benche, APC Automatic Exchange Work Benche rotary shaft and
APC Automatic Exchange Work Benche servo motor, the left and right ends of the APC Automatic Exchange Work Benche are fork-shaped and which is provided with installation
Workpiece workbench positioning device, the upper end of the APC Automatic Exchange Work Benche rotary shaft and the APC Automatic Exchange Work Benche
Middle part is fixedly connected, the power output end of the APC Automatic Exchange Work Benche servo motor by worm gear mechanism with it is described
The lower end of APC Automatic Exchange Work Benche rotary shaft connects, and the APC Automatic Exchange Work Benche servo motor is mounted on the base,
The left and right that installation workpiece workbench is detachably arranged in APC Automatic Exchange Work Benche by installing workpiece workbench positioning device
On both ends, screw-rod air compressor body to be processed is mounted on installation workpiece workbench；
APC Automatic Exchange Work Benche is mobile to corresponding station by X-axis translation mechanism, will accordingly install workpiece workbench and
Screw-rod air compressor body to be processed resets after being placed on exchange rotary table, and after the station completion of processing, APC is automatic
Pallet changer is mobile to corresponding station again by X-axis translation mechanism, and APC Automatic Exchange Work Benche will towards one end of station
Respective quadrature gains installation workpiece workbench on revolving worktable and screw-rod air compressor body to be processed remove after reset, lead to simultaneously
It crosses APC Automatic Exchange Work Benche rotary shaft and APC Automatic Exchange Work Benche servo motor is rotated, realize that APC is exchanged automatically
The exchange of screw-rod air compressor body to be processed on workbench left and right ends.
Further, it is respectively equipped with installation workpiece workbench positioning device on each exchange rotary table, workpiece work is installed
Make platform bottom surface be equipped with location hole, installation workpiece workbench be placed into exchange rotary table on by location hole with exchange back
Installation workpiece workbench positioning device positioning on revolving worktable；
It is placed into APC Automatic Exchange Work Benche in installation workpiece workbench and work is exchanged with APC by location hole automatically
Installation workpiece workbench positioning device positioning on platform.
Further, the X-axis translation mechanism include X-axis slide block, X-axis servo motor, main synchronous pulley, from synchronous pulley
And ball wire rod mechanism, X-axis linear guide are mounted on saddle along X-direction, the bottom of the pedestal of each automatic crosspoint
Portion is provided with X-axis slide block, and the X-axis slide block is mounted in X-axis linear guide and forms the pair that horizontally slips with X-axis linear guide；
The X-axis servo motor is mounted on saddle and is equipped on its power output end main synchronous pulley, and the main synchronous pulley is logical
It crosses synchronous belt to connect with from synchronous pulley, the ball screw that the ball wire rod mechanism is fixedly mounted on from synchronous pulley
On, the ball screw of the ball wire rod mechanism is mounted on saddle along X-direction, and pedestal is mounted on ball wire rod mechanism
On nut.
Further, the Y-axis translation mechanism includes Y-axis linear guide, Y-axis sliding block, Y-axis servo motor, gear and tooth
Item, the Y-axis linear guide and rack gear are fixed on delivery platform along X-direction, and the Y-axis servo motor and speed reducer connect
It connects and the two is mounted on saddle, gear is installed on the power output end of speed reducer, the gear is engaged with the rack gear；Institute
The bottom for stating saddle is equipped with X-axis slide block, and the Y-axis sliding block is mounted in Y-axis linear guide and forms front and back with Y-axis linear guide
Sliding pair.
The beneficial effects of the utility model are mainly manifested in: working efficiency is higher, lower production costs, the degree of automation compared with
It is high；Y-axis transmission uses rack pinion, and in order to improve the speed reducer that the inertia of servo motor uses 1:20, positioning accuracy is high,
And it is low in cost；To make two machining centers in left and right same straight line during design exchanges trolley and exchange simultaneously, change
The Y-axis of traditional horizontal Machining centers, increases by two APC Automatic Exchange Work Benches and eight machines may be implemented in exchange rotary table
The exchange of device table top is operated or is controlled automatically in the case where unmanned intervene to realize.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of screw-rod air compressor body.
Fig. 2 is the structural schematic diagram of screw-rod air compressor body automatic assembly line.
Fig. 3 is the top view of Fig. 2.
Fig. 4 is the cross-sectional view of the second horizontal Machining centers Yu third horizontal Machining centers.
Fig. 5 is the structural schematic diagram of running trolley.
Fig. 6 is the main view of Fig. 5.
Fig. 7 is the cooperation schematic diagram of Y-axis servo motor Yu gear and rack gear.
Fig. 8 is the structural schematic diagram of X-axis translation mechanism.
Fig. 9 is the top view of Fig. 8.
Figure 10 is the structural schematic diagram of automatic crosspoint.
Figure 11 is the worm gear of worm gear mechanism and the connection schematic diagram of APC Automatic Exchange Work Benche rotary shaft.
Figure 12 is the connection schematic diagram of APC Automatic Exchange Work Benche servo motor and worm gear mechanism.
Figure 13 is the horizontal installation positioning schematic diagram of screw-rod air compressor body.
Figure 14 and Figure 15 is the vertical installation positioning schematic diagram of screw-rod air compressor body.
Figure 16 and Figure 17 is the first horizontal Machining centers manufacturing procedure schematic diagram.
Figure 18 and Figure 19 is double sides milling machine manufacturing procedure schematic diagram.
Figure 20 and Figure 21 is the second horizontal Machining centers manufacturing procedure schematic diagram.
Figure 22 and Figure 23 is third horizontal Machining centers manufacturing procedure schematic diagram.
Figure 24 is the first special boring mill manufacturing procedure schematic diagram.
Figure 25 and Figure 26 is the 4th horizontal Machining centers manufacturing procedure schematic diagram.
Figure 27 is the second special boring mill manufacturing procedure schematic diagram.
Figure 28 and Figure 29 is the 5th horizontal Machining centers manufacturing procedure schematic diagram.
Specific embodiment
The utility model is further described with reference to the accompanying drawing.
Referring to Fig.1~Figure 29, a kind of screw-rod air compressor body automatic assembly line, including transport platform 20, for convey to
2, five horizontal Machining centers of running trolley, a double sides milling machine 4 and two special boring mills of screw-rod air compressor body are processed,
The running trolley 2 is slidably mounted in transport platform 20 along Y direction, five horizontal Machining centers, a Double Milling
Bed 4 and two special boring mills are arranged on eight fabrication hole processing stations, eight fabrication hole processing stations tetrads, point
The left and right sides of transport platform 20 is arranged symmetrically at two groups；Five horizontal Machining centers be respectively the first horizontal Machining centers 31,
Second horizontal Machining centers 32, third horizontal Machining centers 33, the 4th horizontal Machining centers 34 and the 5th horizontal Machining centers 35,
Two special boring mills are respectively the first special boring mill 51 and the second special boring mill 52；
First horizontal Machining centers 31 is arranged in the left and right sides of transport platform, institute with double sides milling machine 4 along X-axis face
State the left and right sides that the second horizontal Machining centers 32 is arranged in transport platform with third horizontal Machining centers 33 along X-axis face, institute
It states the first special boring mill 51 and the 4th horizontal Machining centers 34 is arranged in the left and right sides of transport platform along X-axis face, described
Two special boring mills 52 and the 5th horizontal Machining centers 35 are arranged in the left and right sides of transport platform along X-axis face；
Process equipment on each fabrication hole processing stations is respectively equipped with one in the side close to transport platform 20 and exchanges back
Revolving worktable 6；Exchanging rotary table 6 itself can rotary motion；
The running trolley 2 includes saddle 21, automatic crosspoint, X-axis translation mechanism and Y-axis translation mechanism, the saddle
Seat 21 is mounted on delivery platform by the way that Y-axis translation mechanism is capable of sliding back and forth, and the left and right ends of the saddle 21 are installed respectively
One automatic crosspoint, each automatic crosspoint are mounted on saddle 21 by what an X-axis translation mechanism can move left and right
On；
Each automatic crosspoint includes pedestal 71, APC Automatic Exchange Work Benche 72, the rotation of APC Automatic Exchange Work Benche
Axis 73 and APC Automatic Exchange Work Benche servo motor 74, the left and right ends of the APC Automatic Exchange Work Benche 72 be fork-shaped and its
It is equipped with installation workpiece workbench positioning device 75, the upper end of the APC Automatic Exchange Work Benche rotary shaft 73 and the APC are certainly
The middle part of dynamic pallet changer 72 is fixedly connected, and the power output end of the APC Automatic Exchange Work Benche servo motor 74 passes through
Worm gear mechanism is connect with the lower end of the APC Automatic Exchange Work Benche rotary shaft 73, and the APC Automatic Exchange Work Benche is watched
It takes motor 74 to be mounted on pedestal 71, installation workpiece workbench 10 is removably pacified by installation workpiece workbench positioning device 75
On the left and right ends of APC Automatic Exchange Work Benche 72, screw-rod air compressor body 1 to be processed is mounted on installation workpiece work
On platform 10；
APC Automatic Exchange Work Benche 72 is mobile to corresponding station by X-axis translation mechanism, will accordingly install workpiece workbench
10 and screw-rod air compressor body 1 to be processed be placed on exchange rotary table 6 on after reset, after the station completion of processing,
APC Automatic Exchange Work Benche 72 is by X-axis translation mechanism again to the movement of corresponding station, 72 direction of APC Automatic Exchange Work Benche
Respective quadrature is gained installation workpiece workbench on revolving worktable 6 for one end of station and screw-rod air compressor body to be processed is removed
After reset, while being revolved by APC Automatic Exchange Work Benche rotary shaft 73 and APC Automatic Exchange Work Benche servo motor 74
Turn, realizes the exchange of the screw-rod air compressor body to be processed on 72 left and right ends of APC Automatic Exchange Work Benche.
Further, it is respectively equipped with installation workpiece workbench positioning device on each exchange rotary table 6, workpiece work is installed
Make platform 10 bottom surface be equipped with location hole, installation workpiece workbench 10 be placed into exchange rotary table 6 on by location hole with
Exchange the installation workpiece workbench positioning device positioning on rotary table 6；
It is placed into APC Automatic Exchange Work Benche 72 in installation workpiece workbench 10 and is exchanged automatically by location hole with APC
Installation workpiece workbench positioning device 75 on workbench 72 positions.
Further, the X-axis translation mechanism include X-axis slide block, X-axis servo motor 81, main synchronous pulley 82, from synchronization
Belt wheel 83 and ball wire rod mechanism, X-axis linear guide 84 are mounted on saddle 21 along X-direction, each automatic crosspoint
The bottom of pedestal be provided with X-axis slide block, the X-axis slide block be mounted in X-axis linear guide 84 and with 84 shape of X-axis linear guide
At the pair that horizontally slips；The X-axis servo motor 81 is mounted on saddle 21 and is equipped with main synchronous pulley on its power output end
82, the main synchronous pulley 82 is connect by synchronous belt 85 with from synchronous pulley 83, described to be fixedly mounted on from synchronous pulley 83
On the ball screw 86 of the ball wire rod mechanism, the ball screw 86 of the ball wire rod mechanism is mounted on along X-direction
On saddle 21, pedestal is mounted on the nut 87 of ball wire rod mechanism.
Further, the Y-axis translation mechanism includes Y-axis linear guide 91, Y-axis sliding block, Y-axis servo motor 92, gear
93 and rack gear 94, the Y-axis linear guide 91 and rack gear 94 be fixed on delivery platform along X-direction, Y-axis servo electricity
Machine 92 is connect with speed reducer 95 and the two is mounted on saddle 21, and gear 93, institute are equipped on the power output end of speed reducer 95
Gear 93 is stated to engage with the rack gear 94；The bottom of the saddle 21 is equipped with X-axis slide block, and the Y-axis sliding block is mounted on Y-axis straight line
Pair is slid back and forth on guide rail 91 and with the formation of Y-axis linear guide 91.
As shown in Figure 11,12, the power output end of the APC Automatic Exchange Work Benche servo motor 74 and worm and gear machine
The worm screw 11 of structure connects, and the worm gear 12 of worm gear mechanism is connect with the lower end of the APC Automatic Exchange Work Benche rotary shaft 73.
As shown in figure 13, the horizontal installation positioning of screw-rod air compressor body: top is fixedly mounted by pressing plate 30, is passed through
Fabrication hole 101,102 is positioned, and the aperture of two fabrication holes is 18mm.
As shown in Figure 14,15, the vertical installation of screw-rod air compressor body is positioned: being pacified also by pressing plate 30 is fixed top
Dress, three, periphery direction are positioned by anchor point 41,42,43.
As shown in Figure 16,17, the first horizontal Machining centers manufacturing procedure are as follows: the process for first processing a face, on Figure 16
Fabrication hole, including 13 apertures be 10mm 103, two apertures of fabrication hole be 6mm 104, apertures of fabrication hole be
The fabrication hole 107 that the oil groove 106 and an aperture that 105, apertures of oil groove of 4mm are 3mm are 7mm；Then exchange revolution work
Being rotated by 90 ° as platform and processing another face process includes processing technology hole and end face milling 114, if the fabrication hole on Figure 17 includes two
Fabrication hole 110, one that 109, apertures of fabrication hole that 108, two apertures of the fabrication hole that a aperture is 7mm are 6mm are 3mm
The fabrication hole 113 that 112, apertures of fabrication hole that 111, apertures of the fabrication hole that aperture is 26mm are 24mm are 18mm.
As shown in Figure 18,19, double sides milling machine manufacturing procedure are as follows: end face milling 203 and end face milling 204.
As shown in Figure 20,21, the second horizontal Machining centers manufacturing procedure are as follows: the process for first processing a face, on Figure 20
Fabrication hole, including two apertures be 8mm 115, two apertures of fabrication hole be 6.8mm 116, apertures of fabrication hole be
119, apertures of bore hole that 118, apertures of fabrication hole that 117, apertures of fabrication hole of 5mm are 4mm are 85mm are 3mm
120, apertures of oil groove be 3mm 121, four apertures of fabrication hole be 10mm 122, four apertures of fabrication hole be 8.5mm
123, apertures of fabrication hole be 7mm 124, apertures of fabrication hole be 6mm fabrication hole 125；Then exchange revolution work
It is rotated by 90 ° as platform and processes another face process, such as the fabrication hole and end face milling 133 on Figure 21, fabrication hole includes an aperture
128, holes of fabrication hole that 127, apertures of fabrication hole that 126, apertures of fabrication hole for 14mm are 11mm are 10mm
131, apertures of fabrication hole that 130, apertures of fabrication hole that 129, apertures of the fabrication hole that diameter is 8mm are 7mm are 6mm
For the fabrication hole 132 of 7mm.
As shown in Figure 22,23, third horizontal Machining centers manufacturing procedure are as follows: the process for first processing a face, on Figure 22
Aperture be 7mm-5mm stepped hole 205 and end face milling 206；Then exchange rotary table rotates angle, processes another
Face process is the stepped hole 207 and four holes that two apertures are 7mm-5mm-2.5mm including aperture such as the fabrication hole on Figure 23
Diameter is the fabrication hole 208 of 12mm.
As shown in figure 24, the first special boring mill manufacturing procedure are as follows: aperture is the bore hole 134 of 116mm.
As shown in Figure 25,26, the 4th horizontal Machining centers manufacturing procedure are as follows: the process for first processing a face, on Figure 25
Fabrication hole, including two apertures be 7mm-5mm-2.5mm stepped hole 209；Then exchange rotary table rotates angle, adds
Another face process of work is stepped hole 210, one of 10mm-8mm-5mm including an aperture such as the fabrication hole on Figure 26
The stepped hole that 211, apertures of the stepped hole that aperture is 10mm-8mm-7mm-6mm-5mm-2mm are 9.6mm-8.5mm-3mm
212, the stepped hole 213 that an aperture is 7mm-6mm-2.5mm.
As shown in figure 27, the second special boring mill manufacturing procedure are as follows: aperture is the bore hole 135 of 98mm.
As shown in Figure 28,29, the 5th horizontal Machining centers manufacturing procedure are as follows: the process for first processing a face, on Figure 28
Fabrication hole, including aperture be 100mm bore hole 214；Then exchange rotary table, which is rotated by 90 °, processes another face work
Sequence, such as the fabrication hole on Figure 29, including three apertures be 18mm 215, three apertures of fabrication hole be 10mm fabrication hole 216,
The fabrication hole 217 that three apertures are 12mm.
Screw-rod air compressor body automatic production process:
1) a screw pneumatics to be processed is installed first on the exchange rotary table of eight fabrication hole processing stations
Machine body, while opening the equipment on eight fabrication hole processing stations and corresponding screw-rod air compressor body to be processed is added
Work；
2) two screw-rod air compressor bodies to be processed are then separately mounted to the APC of running trolley left and right ends certainly again
Installation workpiece workbench on dynamic pallet changer, two screw-rod air compressor bodies to be processed are arranged in close to transport platform one
On end, horizontal installation on the automatic crosspoint in left side, vertical installation on the automatic crosspoint in right side；
3) running trolley starts first step work, two screw-rod air compressor bodies to be processed thereon and first horizontal
The screw-rod air compressor body that machining center and double sides milling machine have processed swaps；
First procedure: specifically: first is crouched Automatic Exchange Work Benche zero load one end APC of the automatic crosspoint in left side
Installation workpiece workbench at formula machining center station and the screw-rod air compressor body processed reset after removing, then left side
The APC Automatic Exchange Work Benche of automatic crosspoint rotates automatically swaps the left and right ends of APC Automatic Exchange Work Benche,
It is mobile to the station direction by X-axis translation mechanism simultaneously and by the screw-rod air compressor to be processed on the automatic crosspoint in left side
Body is sent into the first horizontal Machining centers, and the first horizontal Machining centers processes the screw-rod air compressor body to be processed；
At the same time, Automatic Exchange Work Benche zero load one end APC of the automatic crosspoint in right side is by the erector at double sides milling machine station
Part workbench and the screw-rod air compressor body processed reset after removing, and then the APC of the automatic crosspoint in right side is handed over automatically
The platform that changes jobs rotates automatically swaps the left and right ends of APC Automatic Exchange Work Benche, at the same by X-axis translation mechanism to this
Station direction is mobile and the screw-rod air compressor body to be processed on the automatic crosspoint in right side is sent into double sides milling machine, Double Milling
Bed processes the screw-rod air compressor body to be processed；
4) in the first horizontal Machining centers and double sides milling machine simultaneous processing, running trolley starts second step work, the
The screw-rod air compressor body that one procedure completes the process passes to the second horizontal Machining centers and third horizontal Machining centers, into
The processing of row second operation work；
Meanwhile running trolley returns to starting point, installs two new screw-rod air compressor bodies to be processed according to step 2,
The screw-rod air compressor body processed according to step 3) with the first horizontal Machining centers and double sides milling machine swaps；
5) running trolley starts third step work, the screw-rod air compressor body and second that the first procedure is completed the process
The screw-rod air compressor body that horizontal Machining centers and third horizontal Machining centers have processed swaps；Exchange process is same
Exchange process in first procedure, process equipment change the second horizontal Machining centers and third horizontal Machining centers into respectively；
6) then, the screw-rod air compressor body that second operation work completes the process is passed to the first Special borer by running trolley
Bed and the 4th horizontal Machining centers carry out the processing of third procedure；
Meanwhile running trolley returns to starting point, installs two new screw-rod air compressor bodies to be processed according to step 2,
The screw-rod air compressor body processed according to step 3) with the first horizontal Machining centers and double sides milling machine swaps；
7) running trolley starts the work of the 4th step, and the same step 5) of work step, then, running trolley adds second operation work
The screw that the screw-rod air compressor body and the first special boring mill and the 4th horizontal Machining centers that work is completed have processed is empty
Press body swaps；Exchange process changes the first Special borer into the exchange process in the first procedure, process equipment respectively
Bed and the 4th horizontal Machining centers；
8) then, it is dedicated to be passed to second by running trolley for the screw-rod air compressor body that third procedure completes the process
Boring machine and the 5th horizontal Machining centers carry out the processing of the 4th procedure；
Meanwhile running trolley returns to starting point, installs two new screw-rod air compressor bodies to be processed according to step 2,
The screw-rod air compressor body processed according to step 3) with the first horizontal Machining centers and double sides milling machine swaps；
9) running trolley starts the work of the 5th step, and the same step 7) of work step, then, running trolley adds third procedure
The screw that the screw-rod air compressor body and the second special boring mill and the 5th horizontal Machining centers that work is completed have processed is empty
Press body swaps；Exchange process changes the first Special borer into the exchange process in the first procedure, process equipment respectively
Bed and the 4th horizontal Machining centers；
Then, the screw-rod air compressor body that the 4th procedure completes the process is brought back to starting point by running trolley；
10) the screw-rod air compressor body completed the process for the first time is removed, then by the spiral shell on two automatic crosspoints
Rod-type air compressor machine body carries out exchange installation；
11) step 3)~9 are repeated) second of processing is carried out, finally complete the processing of screw-rod air compressor body.
The design and processes of the utility model are advanced, stable, reliable, and keep being basically unchanged in a long time.Big
It criticizes, use transfer matic that can raise labour productivity in mass production, stabilize and increase product quality, improve working conditions, reduce
Occupied area is produced, production cost is reduced, shortens the production cycle, guarantees production smoothing, there is significant economic benefit.
The process that automatic assembly line was operated or controlled automatically in the case where unmanned intervene, target are " it is steady, it is quasi-,
Fastly ".Automatic technology is widely used in industry, agricultural, military affairs, scientific research, communications and transportation, business, medical treatment, service and family etc.
Aspect.It not only can be people from heavy manual labor, part mental labour and severe, dangerous work using automatic assembly line
Make to free in environment, and the organ dysfunction of people can be extended, greatly improve labor productivity, enhances the human knowledge world
With the ability of reforming world.
Claims (4)
1. a kind of screw-rod air compressor body automatic assembly line, it is characterised in that: including transport platform, use
In the running trolley, five horizontal Machining centers, the double sides milling machine and two that convey screw-rod air compressor body to be processed
A special boring mill, the running trolley are slidably mounted in transport platform along Y direction, five horizontal Machining centers, one
A double sides milling machine and two special boring mills are arranged on eight fabrication hole processing stations, and eight fabrication hole processing stations four
One group, it is divided into two groups of left and right sides for being arranged symmetrically in transport platform；Five horizontal Machining centers are respectively in the first horizontal processing
The heart, the second horizontal Machining centers, third horizontal Machining centers, the 4th horizontal Machining centers and the 5th horizontal Machining centers, two
Special boring mill is respectively the first special boring mill and the second special boring mill；
First horizontal Machining centers and double sides milling machine are arranged in the left and right sides of transport platform along X-axis face, and described second
Horizontal Machining centers and third horizontal Machining centers are arranged in the left and right sides of transport platform along X-axis face, and described first is dedicated
Boring machine and the 4th horizontal Machining centers are arranged in the left and right sides of transport platform, second special boring mill and along X-axis face
Five horizontal Machining centers are arranged in the left and right sides of transport platform along X-axis face；
Process equipment on each fabrication hole processing stations is respectively equipped with a horizontal exchange revolution in the side close to transport platform
Workbench；
The running trolley includes saddle, automatic crosspoint, X-axis translation mechanism and Y-axis translation mechanism, and the saddle passes through Y
Axis translation mechanism is capable of sliding back and forth to be mounted on delivery platform, and an automatic exchange is installed in the left and right ends of the saddle respectively
Unit, each automatic crosspoint are mounted on saddle by what an X-axis translation mechanism can move left and right；
Each automatic crosspoint include pedestal, APC Automatic Exchange Work Benche, APC Automatic Exchange Work Benche rotary shaft and APC from
Dynamic pallet changer servo motor, the left and right ends of the APC Automatic Exchange Work Benche are fork-shaped and which is provided with installation workpiece
Workbench positioning device, the middle part of the upper end of the APC Automatic Exchange Work Benche rotary shaft and the APC Automatic Exchange Work Benche
It is fixedly connected, the power output end of the APC Automatic Exchange Work Benche servo motor passes through worm gear mechanism and the APC certainly
The lower end connection of dynamic pallet changer rotary shaft, the APC Automatic Exchange Work Benche servo motor are mounted on the base, erector
The left and right ends that part workbench is detachably arranged in APC Automatic Exchange Work Benche by installing workpiece workbench positioning device
On, screw-rod air compressor body to be processed is mounted on installation workpiece workbench；
APC Automatic Exchange Work Benche is mobile to corresponding station by X-axis translation mechanism, will accordingly install workpiece workbench and to be added
Reset after work screw-rod air compressor body is placed on horizontal exchange rotary table, after the station completion of processing, APC is automatic
Pallet changer is mobile to corresponding station again by X-axis translation mechanism, and APC Automatic Exchange Work Benche will towards one end of station
Installation workpiece workbench and screw-rod air compressor body to be processed on corresponding horizontal exchange rotary table reset after removing, together
When rotated by APC Automatic Exchange Work Benche rotary shaft and APC Automatic Exchange Work Benche servo motor, realize APC it is automatic
The exchange of screw-rod air compressor body to be processed on pallet changer left and right ends.
2. a kind of screw-rod air compressor body automatic assembly line as described in claim 1, feature exist
In: it is respectively equipped with installation workpiece workbench positioning device on each horizontal exchange rotary table, workpiece workbench is installed
Bottom surface be equipped with location hole, be placed on horizontal exchange rotary table in installation workpiece workbench through location hole and horizontal friendship
Gain the installation workpiece workbench positioning device positioning on revolving worktable；
It is placed into APC Automatic Exchange Work Benche in installation workpiece workbench by location hole and APC Automatic Exchange Work Benche
Installation workpiece workbench positioning device positioning.
3. a kind of screw-rod air compressor body automatic assembly line as claimed in claim 1 or 2, feature
Be: the X-axis translation mechanism include X-axis slide block, X-axis servo motor, main synchronous pulley, from synchronous pulley and ball wire
Linkage, X-axis linear guide are mounted on saddle along X-direction, and the bottom of the pedestal of each automatic crosspoint is provided with X
Axis sliding block, the X-axis slide block are mounted in X-axis linear guide and form the pair that horizontally slips with X-axis linear guide；The X-axis is watched
Take motor and be mounted on saddle and be equipped on its power output end main synchronous pulley, the main synchronous pulley by synchronous belt with
It is connected from synchronous pulley, described from the ball screw that synchronous pulley is fixedly mounted on the ball wire rod mechanism, the ball
The ball screw of screw body is mounted on saddle along X-direction, and pedestal is mounted on the nut of ball wire rod mechanism.
4. a kind of screw-rod air compressor body automatic assembly line as claimed in claim 1 or 2, feature
Be: the Y-axis translation mechanism includes Y-axis linear guide, Y-axis sliding block, Y-axis servo motor, gear and rack gear, the Y
Axis linear guide and rack gear are fixed on delivery platform along X-direction, and the Y-axis servo motor is connect with speed reducer and the two
It is mounted on saddle, gear is installed on the power output end of speed reducer, the gear is engaged with the rack gear；The saddle
Bottom is equipped with X-axis slide block, and the Y-axis sliding block is mounted in Y-axis linear guide and slides back and forth pair with the formation of Y-axis linear guide.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821478283.0U CN209207103U (en) | 2018-09-11 | 2018-09-11 | Screw-rod air compressor body automatic assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821478283.0U CN209207103U (en) | 2018-09-11 | 2018-09-11 | Screw-rod air compressor body automatic assembly line |
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| CN209207103U true CN209207103U (en) | 2019-08-06 |
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| CN201821478283.0U Expired - Fee Related CN209207103U (en) | 2018-09-11 | 2018-09-11 | Screw-rod air compressor body automatic assembly line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109048503A (en) * | 2018-09-11 | 2018-12-21 | 浙江昌煜机械制造有限公司 | Screw-rod air compressor body automatic assembly line and its production technology |
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2018
- 2018-09-11 CN CN201821478283.0U patent/CN209207103U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109048503A (en) * | 2018-09-11 | 2018-12-21 | 浙江昌煜机械制造有限公司 | Screw-rod air compressor body automatic assembly line and its production technology |
| CN109048503B (en) * | 2018-09-11 | 2024-04-09 | 浙江昌煜机械制造有限公司 | Automatic production line and production process for screw type air compressor body |
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