CN209176274U - Heat and sound insulation board for automobile - Google Patents

Heat and sound insulation board for automobile Download PDF

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Publication number
CN209176274U
CN209176274U CN201821571286.9U CN201821571286U CN209176274U CN 209176274 U CN209176274 U CN 209176274U CN 201821571286 U CN201821571286 U CN 201821571286U CN 209176274 U CN209176274 U CN 209176274U
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layer
macromolecule membranous
panel
hot melt
melt adhesive
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CN201821571286.9U
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Chinese (zh)
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杨丹
李冬滨
李晓扬
李箐
李鲲
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Dongfeng Trucks Co ltd
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Dongfeng Trucks Co ltd
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  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
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Abstract

The utility model provides a car is with thermal-insulated acoustic celotex board, by lower supreme bottom plate layer, first polymer rete, aluminium silicate layer, second polymer rete, support sheet layer, third polymer rete and the panel layer that includes layer upon layer bonding in proper order, it is light sheet layer to support the sheet layer, preferably polypropylene fibrilia board or polypropylene honeycomb panel, be provided with fibrous porous structure in the aluminium silicate layer, bottom plate layer, panel layer are the aluminium foil layer, the polymer rete is hot melt type glued membrane, the shape of bottom plate layer, aluminium silicate layer, support sheet layer, panel layer, first polymer rete, second polymer rete, third polymer rete is plane or curved surface. The design not only does not adopt glass fiber, is not easy to collapse and deform, has strong heat insulation and sound insulation effects, but also has small layer structure limitation, better rigid supporting effect, stronger lightweight effect, easy manufacture and higher cost performance.

Description

A kind of automobile beat insulating sound insulating board
Technical field
The utility model relates to a kind of automobile-used heat-insulating sound-insulating plates, belong to traffic and transport field more particularly to a kind of automobile With beat insulating sound insulating board, it is particularly applicable to not use glass fibre old to avoid high temperature on the basis of ensuring thermal insulation and sound insulation effect The deformation of collapse caused by changing.
Background technique
Authorization Notice No. is CN204532548U, and authorized announcement date is that the utility model patent on the 5th of August in 2015 discloses A kind of soundproof plate comprising substrate, panel, bonding foaming layer, glass mat and alumina silicate fibre layer, the panel are porous Abatvoix, the bonding foaming are placed on the substrate, and the glass mat is placed in the bonding foaming layer, the silicon Sour aluminum fiber is placed between the glass mat and the panel.It is inhaled although the soundproof plate that the utility model provides has Sound, sound insulation effect, but it still has the disadvantage that
Firstly, the design as substrate and uses a large amount of glass fibre using steel plate, steel plate weight is larger, does not have light weight Change advantage, and the long-term operating temperature of glass fibre only has 400 DEG C, long-term heat resistance is poor, easy collapse deformation, to human health It is harmful;
Secondly, the connection in the design between each layer is fixed by the crimping of substrate, each layer is caused to be only planar structure, It is not suitable for making surface modeling.
The information for disclosing the background technology part is merely intended to increase the understanding to the general background of present patent application, without It should be considered as recognizing or implying in any form that the information constitutes existing skill already known to those of ordinary skill in the art Art.
Summary of the invention
Glass fibre, easy collapse deformation, connection side are used the purpose of the utility model is to overcome existing in the prior art Formula limits biggish defect and problem to layer structure, provides one kind and does not use glass fibre, is not easy collapse deformation, connection type pair Layer structure limits lesser automobile beat insulating sound insulating board.
In order to achieve the above object, the technical solution of the utility model is: a kind of automobile beat insulating sound insulating board, including bottom Plate layer, middle layer and panel layer, the backplane level, middle layer, panel layer are successively layering from the bottom to top;
The middle layer includes that the first macromolecule membranous layer, aluminum silicate layer, the second macromolecule membranous layer, support plate layer and third are high Molecule film layer, and backplane level, aluminum silicate layer, support plate layer, panel layer are successively layering from the bottom to top;The top of the backplane level Face is mutually be bonded with the bottom surface of aluminum silicate layer by the first macromolecule membranous layer, the top surface of aluminum silicate layer by the second macromolecule membranous layer with The bottom surface of support plate layer is mutually bonded, and the top surface of support plate layer is mutually be bonded with the bottom surface of panel layer through third macromolecule membranous layer.
First macromolecule membranous layer, the second macromolecule membranous layer, the making material of third macromolecule membranous layer are warm for polyethylene Melten gel film, modified poly ethylene hot melt adhesive film, modified polyvinyl chloride hot melt adhesive film, modified polypropene hot melt adhesive film, ethyl vinyl acetate second Enoate copolymer hot melt adhesive film, ethene improved-vinyl acetate co-polymer hot melt adhesive film, vinyl-acrylate copolymer hot melt Glue film, ethylene-methyl acrylate copolymer hot melt adhesive film, ethene improved-methacrylate copolymer hot melt adhesive film, nylon Any one in hot melt adhesive film, Modified Nylon Hot-melt Adhesive film.
First macromolecule membranous layer, the second macromolecule membranous layer, third macromolecule membranous layer consistency of thickness.
The support plate layer is thistle board layer, and the making material of the thistle board layer is the fine plate of polypropylene fiber crops or polypropylene honeycomb Plate.
Fiber multihole structure is provided in the aluminum silicate layer.
The backplane level, panel layer are aluminium foil layer, and the consistency of thickness of backplane level, panel layer.
The aluminum silicate layer, support plate layer, backplane level thickness successively reduce, the consistency of thickness of backplane level, panel layer, face The thickness of plate layer is greater than the thickness of the first macromolecule membranous layer, the second macromolecule membranous layer, third macromolecule membranous layer.
The backplane level, aluminum silicate layer, support plate layer, panel layer, the first macromolecule membranous layer, the second macromolecule membranous layer, The shape of three macromolecule membranous layers is plane or curved surface.
Compared with prior art, the utility model has the following beneficial effects:
1, in a kind of automobile beat insulating sound insulating board of the utility model, middle layer includes successively connected layer by layer from the bottom to top One macromolecule membranous layer, aluminum silicate layer, the second macromolecule membranous layer, support plate layer and third macromolecule membranous layer, advantage are as follows: first First, only with aluminum silicate layer, and prevent glass fibre in the prior art, not only have stronger heat/sound insulation effect, but also Can be avoided brought by glass fibre in the prior art to be heated for a long time leads to collapse failure, easily causes to personnel in assembling process The defect of harm;Secondly, being bonded between layer by layer using macromolecule membranous layer, which belongs to heat molten type glue film, connects Mode is flexible coupling for one kind, and not only adhesive effect is good, and firmness is strong, and is flexible coupling and will not cause to limit to the structure of layer, makes Obtaining the layer in the design is plane or curved-surface structure, versatile, easy to implement the method, suitable curved surface forming and batch production. Therefore, the utility model does not use glass fibre not only, is not easy collapse deformation, but also thermal insulation and sound insulation effect is strong, connection type pair Layer structure limitation is smaller.
2, in a kind of automobile beat insulating sound insulating board of the utility model, support plate layer is located at integrally-built middle part, i.e. silicic acid Skeleton function is played between aluminium layer, panel layer, intermediate supports effect is played from the middle part of entire beat insulating sound insulating board, in addition, this is practical Support plate layer in novel is preferably thistle board, and while guaranteeing product rigidity, density substantially reduces this kind of material, in vehicle When upper application can effective loss of weight, especially when thistle board be polypropylene cellular board layer when, hollow structure stays the closed air contained It is alternatively arranged as the non-conductor of heat, the heat-proof quality of service hoisting product.Therefore, the utility model not only rigid support effect Preferably, and lightweight effect is stronger, can enhance heat insulation.
3, in a kind of automobile beat insulating sound insulating board of the utility model, backplane level, panel layer are aluminium foil layer, and aluminum foil material Can not only waterproof, and can reflective thermal radiation, to improve the heat insulation of product, so that being occupy in the design outermost The two sides of side has stronger waterproof, heat insulating function, conducive to the whole heat insulating function for improving the design.Therefore, the utility model Not only heat insulation is stronger, but also waterproof action is preferable.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is state vs' figure before and after glass fiber high-temperature aging in the prior art.
Fig. 3 is state vs' figure before and after the aluminum silicate layer high temperature ageing that the utility model uses.
In figure: backplane level 1, the first macromolecule membranous layer 2, aluminum silicate layer 3, the second macromolecule membranous layer 4, support plate layer 5, third Macromolecule membranous layer 6, panel layer 7, middle layer 8.
Specific embodiment
The utility model is described in further detail below in conjunction with Detailed description of the invention and specific embodiment.
Referring to Fig. 1 to Fig. 3, a kind of automobile beat insulating sound insulating board, including backplane level 1, middle layer 8 and panel layer 7, the bottom Plate layer 1, middle layer 8, panel layer 7 are successively layering from the bottom to top;
The middle layer 8 include the first macromolecule membranous layer 2, aluminum silicate layer 3, the second macromolecule membranous layer 4, support plate layer 5 with Third macromolecule membranous layer 6, and backplane level 1, aluminum silicate layer 3, support plate layer 5, panel layer 7 are successively layering from the bottom to top;Institute The top surface for stating backplane level 1 is mutually be bonded with the bottom surface of aluminum silicate layer 3 by the first macromolecule membranous layer 2, and the top surface of aluminum silicate layer 3 passes through Second macromolecule membranous layer 4 is mutually be bonded with the bottom surface of support plate layer 5, and the top surface of support plate layer 5 is through third macromolecule membranous layer 6 and panel The bottom surface of layer 7 is mutually bonded.
First macromolecule membranous layer 2, the second macromolecule membranous layer 4, third macromolecule membranous layer 6 making material be polyethylene Hot melt adhesive film, modified poly ethylene hot melt adhesive film, modified polyvinyl chloride hot melt adhesive film, modified polypropene hot melt adhesive film, ethyl vinyl acetate Vinyl ester copolymers hot melt adhesive film, ethene improved-vinyl acetate co-polymer hot melt adhesive film, vinyl-acrylate copolymer heat Melten gel film, ethylene-methyl acrylate copolymer hot melt adhesive film, ethene improved-methacrylate copolymer hot melt adhesive film, Buddhist nun Any one in imperial hot melt adhesive film, Modified Nylon Hot-melt Adhesive film.
First macromolecule membranous layer 2, the second macromolecule membranous layer 4, third macromolecule membranous layer 6 consistency of thickness.
The support plate layer 5 is thistle board layer, and the making material of the thistle board layer is the fine plate of polypropylene fiber crops or polypropylene bee Nest plate.
Fiber multihole structure is provided in the aluminum silicate layer 3.
The backplane level 1, panel layer 7 are aluminium foil layer, and the consistency of thickness of backplane level 1, panel layer 7.
The aluminum silicate layer 3, support plate layer 5, backplane level 1 thickness successively reduce, the thickness one of backplane level 1, panel layer 7 It causes, the thickness of panel layer 7 is greater than the thickness of the first macromolecule membranous layer 2, the second macromolecule membranous layer 4, third macromolecule membranous layer 6.
The backplane level 1, aluminum silicate layer 3, support plate layer 5, panel layer 7, the first macromolecule membranous layer 2, the second polymeric membrane Layer 4, the shape of third macromolecule membranous layer 6 are plane or curved surface.
A kind of manufacturing process of above-mentioned automobile beat insulating sound insulating board, the manufacturing process the following steps are included:
Backplane level 1, aluminum silicate layer 3, support plate layer 5, panel layer 7, the first macromolecule membranous layer 2, the are first cut out on demand Two macromolecule membranous layers 4, third macromolecule membranous layer 6, then from the bottom to top according to backplane level 1, the first macromolecule membranous layer 2, aluminum silicate layer 3, the second macromolecule membranous layer 4, support plate layer 5, third macromolecule membranous layer 6, panel layer 7 sequence layer stackup be superimposed Body, superimposed body is then placed in heating in heating device, to obtain calandria, will be added at once with softening each layer after heating Hot body is put into the lower die of press machine, is restarted upper mold and is unidirectionally suppressed downwards to obtain formed body, and after compacting, die sinking is taken out Formed body, this is the automobile beat insulating sound insulating board.
When heating in heating device, heating temperature is 240 DEG C-300 DEG C, and heating time is 3-5min;In press machine When middle compacting, pressure is 14-18Mpa, and the dwell time is 1.5-3.5min.
The principles of the present invention are described as follows:
Aluminum silicate layer, as the functional material of heat/sound insulation, heat resistance is good, and long-term operating temperature is up to 1000 DEG C, tool There is fiber multihole structure, can effectively completely cut off the propagation of heat, and effectively consume and absorb sound vibrations, reduces noise.It compares existing There is technology, eliminate glass fibre, alumina silicate is used only, avoids glass in production assembling process from generating harm to personnel, prevent Glass layer is heated the possibility for causing collapse to be failed for a long time, improves product reliability.It can be fitted according to insulation requirement difference When the quantity and thickness of increase and decrease aluminum silicate layer.
Macromolecule membranous layer be one layer of heat molten type glue film, for being bonded adjacent materials layer, compared with the prior art in each layer pass through End crimping is fixed, and the interlayer of the utility model is flexible coupling the mode moulding process preferably with curved surface.First macromolecule membranous layer, The making material that second macromolecule membranous layer, third macromolecule membranous layer use, can be consistent, can be different.
Thistle board layer is the fine plate layer of polypropylene fiber crops or polypropylene cellular board layer, compared with the prior art in use steel plate or plastics Plate is as product skeleton, and while guaranteeing product rigidity, density substantially reduces thistle board layer used in this patent, answers on vehicle Used time can effective loss of weight.In addition, hollow structure, which stays the closed air contained, can be used as heat such as according to polypropylene cellular board layer The non-conductor of amount, the heat-proof quality of service hoisting product.
Aluminium foil layer is located at product outermost, and the heat-proof quality of product is further promoted by way of reflective thermal radiation, and Has stronger waterproof action.
Referring to fig. 2, in figure before and after glass fiber high-temperature aging, serious size collapse is had occurred in glass fibre.Referring to figure 3, in figure before and after aluminum silicate layer high temperature ageing, the scale topography of aluminum silicate layer does not change substantially.
Embodiment 1:
Referring to Fig. 1 to Fig. 3, a kind of automobile beat insulating sound insulating board, including backplane level 1, middle layer 8 and panel layer 7, the bottom Plate layer 1, middle layer 8, panel layer 7 are successively layering from the bottom to top;The middle layer 8 includes the first macromolecule membranous layer 2, silicic acid Aluminium layer 3, the second macromolecule membranous layer 4, support plate layer 5 and third macromolecule membranous layer 6, and backplane level 1, aluminum silicate layer 3, support plate layer 5, panel layer 7 is successively layering from the bottom to top;The top surface of the backplane level 1 passes through the first macromolecule membranous layer 2 and aluminum silicate layer 3 Bottom surface be mutually bonded, the top surface of aluminum silicate layer 3 is mutually be bonded with the bottom surface of support plate layer 5 by the second macromolecule membranous layer 4, support plate The top surface of layer 5 is mutually be bonded with the bottom surface of panel layer 7 through third macromolecule membranous layer 6.
Embodiment 2:
Basic content with embodiment 1, the difference is that:
First macromolecule membranous layer 2, the second macromolecule membranous layer 4, third macromolecule membranous layer 6 making material be polyethylene Hot melt adhesive film, modified poly ethylene hot melt adhesive film, modified polyvinyl chloride hot melt adhesive film, modified polypropene hot melt adhesive film, ethyl vinyl acetate Vinyl ester copolymers hot melt adhesive film, ethene improved-vinyl acetate co-polymer hot melt adhesive film, vinyl-acrylate copolymer heat Melten gel film, ethylene-methyl acrylate copolymer hot melt adhesive film, ethene improved-methacrylate copolymer hot melt adhesive film, Buddhist nun Any one in imperial hot melt adhesive film, Modified Nylon Hot-melt Adhesive film.It is preferred that the first macromolecule membranous layer 2, the second macromolecule membranous layer 4, The consistency of thickness of third macromolecule membranous layer 6.
Embodiment 3:
Basic content with embodiment 1, the difference is that:
The support plate layer 5 is thistle board layer, and the making material of the thistle board layer is the fine plate of polypropylene fiber crops or polypropylene bee Nest plate.Fiber multihole structure is provided in the aluminum silicate layer 3.The backplane level 1, panel layer 7 are aluminium foil layer, and backplane level 1, the consistency of thickness of panel layer 7.
Embodiment 4:
Basic content with embodiment 1, the difference is that:
The backplane level 1, aluminum silicate layer 3, support plate layer 5, panel layer 7, the first macromolecule membranous layer 2, the second polymeric membrane Layer 4, the shape of third macromolecule membranous layer 6 are plane or curved surface.

Claims (8)

1. a kind of automobile beat insulating sound insulating board, including backplane level (1), middle layer (8) and panel layer (7), the backplane level (1), Middle layer (8), panel layer (7) are successively layering from the bottom to top, it is characterised in that:
The middle layer (8) includes the first macromolecule membranous layer (2), aluminum silicate layer (3), the second macromolecule membranous layer (4), support plate layer (5) with third macromolecule membranous layer (6), and backplane level (1), aluminum silicate layer (3), support plate layer (5), panel layer (7) are from the bottom to top Successively it is layering;It is mutually glued by the first macromolecule membranous layer (2) and the bottom surface of aluminum silicate layer (3) top surface of the backplane level (1) It connects, the top surface of aluminum silicate layer (3) is mutually be bonded with the bottom surface of support plate layer (5) by the second macromolecule membranous layer (4), support plate layer (5) top surface is mutually be bonded with the bottom surface of panel layer (7) through third macromolecule membranous layer (6).
2. a kind of automobile beat insulating sound insulating board according to claim 1, it is characterised in that: first macromolecule membranous layer (2), the second macromolecule membranous layer (4), third macromolecule membranous layer (6) making material be polyethylene hot-melt adhesive film, modified poly ethylene Hot melt adhesive film, modified polyvinyl chloride hot melt adhesive film, modified polypropene hot melt adhesive film, ethylene-vinyl acetate copolymer hot melt adhesive Film, ethene improved-vinyl acetate co-polymer hot melt adhesive film, vinyl-acrylate copolymer hot melt adhesive film, ethylene-methyl-prop Olefin(e) acid ester copolymer hot melt adhesive film, ethene improved-methacrylate copolymer hot melt adhesive film, nylon hot melt glue film, modified Buddhist nun Any one in imperial hot melt adhesive film.
3. a kind of automobile beat insulating sound insulating board according to claim 2, it is characterised in that: first macromolecule membranous layer (2), the consistency of thickness of the second macromolecule membranous layer (4), third macromolecule membranous layer (6).
4. a kind of automobile beat insulating sound insulating board according to claim 1,2 or 3, it is characterised in that: the support plate layer (5) For thistle board layer, the making material of the thistle board layer is the fine plate of polypropylene fiber crops or polypropylene cellular board.
5. a kind of automobile beat insulating sound insulating board according to claim 1,2 or 3, it is characterised in that: the aluminum silicate layer (3) Inside it is provided with fiber multihole structure.
6. a kind of automobile beat insulating sound insulating board according to claim 1,2 or 3, it is characterised in that: the backplane level (1), Panel layer (7) is aluminium foil layer, and the consistency of thickness of backplane level (1), panel layer (7).
7. a kind of automobile beat insulating sound insulating board according to claim 1,2 or 3, it is characterised in that: the aluminum silicate layer (3), support plate layer (5), backplane level (1) thickness successively reduce, the consistency of thickness of backplane level (1), panel layer (7), panel layer (7) thickness be greater than the first macromolecule membranous layer (2), the second macromolecule membranous layer (4), third macromolecule membranous layer (6) thickness.
8. a kind of automobile beat insulating sound insulating board according to claim 1,2 or 3, it is characterised in that: the backplane level (1), Aluminum silicate layer (3), support plate layer (5), panel layer (7), the first macromolecule membranous layer (2), the second macromolecule membranous layer (4), third are high The shape of molecule film layer (6) is plane or curved surface.
CN201821571286.9U 2018-09-26 2018-09-26 Heat and sound insulation board for automobile Active CN209176274U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109228573A (en) * 2018-09-26 2019-01-18 东风商用车有限公司 Heat and sound insulation board for automobile and manufacturing process thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109228573A (en) * 2018-09-26 2019-01-18 东风商用车有限公司 Heat and sound insulation board for automobile and manufacturing process thereof

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