CN209165013U - Portable tank lubricant main pipeline flusher - Google Patents
Portable tank lubricant main pipeline flusher Download PDFInfo
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- CN209165013U CN209165013U CN201821804422.4U CN201821804422U CN209165013U CN 209165013 U CN209165013 U CN 209165013U CN 201821804422 U CN201821804422 U CN 201821804422U CN 209165013 U CN209165013 U CN 209165013U
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- centrifugal pump
- connecting tube
- pipeline
- pump
- ton bucket
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Abstract
The utility model provides a kind of portable tank lubricant main pipeline flusher, the water tank lubricant main pipeline includes input duct, liquid flowing valve, back liquid pipeline and returns fluid valve, liquid flowing valve is installed in input duct, it returns fluid valve to be installed in back liquid pipeline, the flusher includes moveable ton bucket, moveable centrifugal pump, the first connecting tube and the second connecting tube；Ton bucket includes ton bucket discharge outlet；Centrifugal pump includes centrifugal pump inlet and outlet of centrifugal pump；First connecting tube both ends are detachably connected with the ton bucket discharge outlet and the centrifugal pump inlet respectively；One end of second connecting tube and the outlet of centrifugal pump are detachably connected, and the other end and the input duct or the back liquid pipeline are detachably connected.It can be recoiled using high pressure to lubricant main pipeline in the case where not influencing entire row lathe normal operation by the utility model, effectively prevent being too high to normally produce because of the temperature in water tank.
Description
Technical field
The utility model relates to steel wire manufacturing equipment fields, and in particular to a kind of portable tank lubricant main pipeline flushing
Device.
Background technique
The stabilization of water tank lubricant system is the premise for meeting the wet drawing process of steel wire and being normally carried out, the fluency of lubricant
Playing conclusive, smooth lubricant to the effect of steel wire drawing is the effective guarantor for twisting stock process in next step and being normally carried out
Barrier.
Currently, water tank lubricant is pumped into workshop by the lubricant feed liquor of sedimenting system, due to the lubricant of sedimenting system
Liquid feeding pump at a distance from lubricant main pipeline end farther out, insufficient pressure when leading to lubricant to lubricant main pipeline end.And
And lubricant is overflowed out of water tank by the way of gravity flow, flow velocity is slower, is easy to make the sediment product in lubricant solution
It is pressed in lubricant main pipeline end, forms lubricant slag, after using long, lubricant slag can block lubricant main pipeline, cause to moisten
Lubrication prescription can not in normal supply to water tank, lubricant in water tank because recycle it is unsmooth lead to not to enter cooling system carry out it is cold
But, and then make the temperature in water tank beyond technique initialization requirement, can not normally produce.If dredging lubricant main pipeline,
Must arrange maintenance personal remove pipeline, with reinforcing bar from valve from penetrate pipeline agitation sediment or introduce high pressure gas penetrate pipe
Road carries out aeration dredging to sediment, and person works' amount is big and dredges inefficiency.
Utility model content
In view of the above-mentioned problems, the utility model proposes a kind of portable tank lubricant main pipeline flushers, it is therefore an objective to
It solves the problems, such as manually to dredge lubricant main pipeline heavy workload, program complexity and inefficiency.
To reach the purpose of this utility model, the utility model discloses a kind of portable tank lubricant main pipeline flushing dress
It sets, the water tank lubricant main pipeline includes input duct, liquid flowing valve, back liquid pipeline and returns fluid valve, the liquid flowing valve
It is installed in the input duct, described time fluid valve is installed in the back liquid pipeline, the portable tank lubricant master
Pipeline flushing device includes moveable ton bucket, moveable centrifugal pump, the first connecting tube and the second connecting tube；To fill softening
The ton bucket of water includes ton bucket discharge outlet；The centrifugal pump includes centrifugal pump inlet and outlet of centrifugal pump；First connection
Pipe both ends are detachably connected with the ton bucket discharge outlet and the centrifugal pump inlet respectively；One end of second connecting tube with
The outlet of centrifugal pump is detachably connected, and the other end and the input duct or the back liquid pipeline are detachably connected；Its
In, when the liquid flowing valve and described time fluid valve are closed respectively, the centrifugal pump by first connecting tube with it is described
Ton bucket connection, and connect by second connecting tube with the input duct；When second connecting tube and the inlet tube
When road connects, the softened water in the ton bucket is pressed into the input duct by second connecting tube and is used by the centrifugal pump
Make it in suspension to loosen the lubricant slag overstock in the input duct, until under the softened water liquid level in the ton bucket
When being down to the first predetermined altitude, second connecting tube is disconnected with the input duct and is connect with the back liquid pipeline；
When second connecting tube is connect with the back liquid pipeline, the centrifugal pump will be in the ton bucket by second connecting tube
Softened water be pressed into the back liquid pipeline, loosen the lubricant slag in the back liquid pipeline in suspension, until the ton
When softened water liquid level in bucket drops to the second predetermined altitude, second connecting tube is disconnected with the back liquid pipeline.
Preferably, the centrifugal pump further includes the pump housing, motor, pump shaft, impeller, retaining ring and sealing ring；The centrifugal pump
Import and the outlet of centrifugal pump are all set on the pump housing, the pump shaft, the impeller, the retaining ring and the sealing
Ring is all set in the pump housing, and the motor is fixedly connected with the pump shaft, the pump shaft and the impeller with main shaft
Main shaft be fixedly connected, the motor passes through the pump shaft and drives the wheel rotation；The retaining ring is to be isolated the electricity
Machine and the impeller, the sealing ring inside are fixedly connected with the pump shaft, on the outside of the sealing ring and on the inside of the retaining ring
It is rotatably coupled, is fixedly connected on the outside of the retaining ring with the pump housing, the sealing ring when pump shaft rotates to prevent
Softened water at the impeller touches the motor.
Preferably, the centrifugal pump also has the throttle valve to adjust discharge pressure, the throttle valve is fixedly installed in
At the outlet of centrifugal pump.
Preferably, the throttle valve uses sleeve type throttle valve.
Preferably, having the first fast interface in the input duct, there is the second fast interface on the back liquid pipeline.
Preferably, described second quickly using being threadedly coupled between first fast interface and second connecting tube
Using threaded connection between interface and second connecting tube.
Preferably, being mounted on multiple idler wheels below the ton bucket and below the centrifugal pump.
The prior art is compared, the utility model has the beneficial effects that the flusher is responsible for lubricant using machine
Road is cleaned, and without removing pipeline, saves time and manpower.In addition, the utility model is responsible for lubricant using high pressure
Road carries out square impact and recoil, rinses thoroughly, and the flusher of the utility model is removable, can be neatly to appointing in workshop
Meaning water tank is rinsed, closer apart from water tank at work, be ensure that sufficiently large flushing pressure, has been effectively removed and be deposited in profit
Lubricant slag in lubrication prescription main pipeline ensure that the temperature in water tank is not exceeded.
Detailed description of the invention
Fig. 1 is the flow chart of the water tank lubricant main pipeline developing technique of an embodiment of the present invention；
Fig. 2 is the overall schematic of the portable tank lubricant main pipeline flusher of an embodiment of the present invention；
Fig. 3 is the semi-section schematic diagram of the centrifugal pump of an embodiment of the present invention；
In figure: 1- input duct；2- liquid flowing valve；3- back liquid pipeline；4- returns fluid valve；5- tons of buckets；51- tons of bucket drainings
Mouthful；6- centrifugal pump；61- centrifugal pump inlet；62- outlet of centrifugal pump；The 63- pump housing；64- motor；65- pump shaft；66- impeller；67- gear
Hydrosphere；68- sealing ring；69- throttle valve；The first connecting tube of 7-；The second connecting tube of 8-；9- idler wheel.
Specific embodiment
To make to have further understanding to the purpose of this utility model, construction, feature and its function, hereby cooperate embodiment
Detailed description are as follows.
Incorporated by reference to referring to Fig. 1 and Fig. 2, Fig. 1 is the water tank lubricant main pipeline developing technique of an embodiment of the present invention
Flow chart, Fig. 2 be an embodiment of the present invention water tank lubricant main pipeline flusher overall schematic.This is practical
The developing technique of novel portable tank lubricant main pipeline a kind of the following steps are included:
S1, in order to individually rinse input duct 1 and back liquid pipeline 3, make to obtain in input duct 1 and back liquid pipeline 3 larger
Pressure, need for input duct 1 and water tank to be isolated, back liquid pipeline 3 and water tank be isolated.By water tank lubricant main pipeline into
The fluid valve 4 that returns in liquid flowing valve 2 and back liquid pipeline 3 in liquid pipe road 1 is closed respectively.
S2, it is rinsed in order to which softened water to be pressed into input duct 1, input duct 1 is connect with centrifugal pump 6, and will
Centrifugal pump 6 is connect with the ton bucket 5 for filling softened water, and wherein ton bucket 5 and centrifugal pump 6 are moveable device.
S3, centrifugal pump 6 is opened, the softened water in ton bucket 5 is pressed into input duct 1 and is overstock to loosen in input duct
Lubricant slag in 1 makes it in suspension.Cause overstocked lubricant slag that can not loosen if pressure is too small, by centrifugal pump 6
Flow tunes up.
S4, it is rinsed in order to which softened water to be pressed into back liquid pipeline 3, drops to the softened water liquid level in ton bucket 5
Centrifugal pump 6 is closed when one predetermined altitude, and centrifugal pump 6 and input duct 1 are disconnected, centrifugal pump 6 and back liquid pipeline 3 are connected
It connects.Preferably, the first predetermined altitude can be set as the 50% of 5 height of ton bucket, and the softened water of this component cooperates enough hydraulic pressure can
All loosening the lubricant slag in input duct 1 in suspension.
S5, centrifugal pump 6 is opened, the remaining softened water in ton bucket 5 is pressed into back liquid pipeline 3, starts to recoil, makes liquid back pipe
Lubricant slag in road 3 is loosened in suspension, and with lathe time liquid flows into low level pond and sedimenting system together.If pressure is too small
Cause overstocked lubricant slag that can not loosen, then tunes up the flow of centrifugal pump 6.
S6, when the softened water liquid level in ton bucket 5 is reduced to the second predetermined altitude, close centrifugal pump 6, stop recoil.It is excellent
Selection of land, the second predetermined altitude can be set as the 10% of 5 height of ton bucket, and the softened water of this component cooperates enough hydraulic pressure that can incite somebody to action
Lubricant slag in back liquid pipeline 3 is all loosened in suspension.
S7, in order to discharge the lubricant slag in input duct 1 and back liquid pipeline 3, centrifugal pump 6 and back liquid pipeline 3 are disconnected
Liquid flowing valve 2 and time fluid valve 4 are opened, are connected to input duct 1 with back liquid pipeline 3 by connection, and make to hang in input duct 1
Floating lubricant slag enters in water tank, and the overflow after filling water tank of lubricant slag enters back liquid pipeline 3, then flow into low level pond and
Sedimenting system.Also back liquid pipeline 3 can be rinsed one again when biggish water is flowed through from back liquid pipeline 3 in input duct 1
Time.
Preferably, the portable tank lubricant main pipeline developing technique of an embodiment of the present invention may also include following
Step: S8, moving to centrifugal pump 6 and ton bucket 5 at next water tank, repeats above-mentioned all processes, i.e. step S1 to S7.
Preferably, a kind of portable tank lubricant main pipeline developing technique of the utility model can further include
Following steps: it S9, scrapes every preset time that slag is primary using slag-scraper in sedimenting system, the lubricant slag of precipitating is arranged automatically
It is put into waste liquid pool, final unification is handled by sewage plant.Further, preset time can be set as two hours, so
It can guarantee that the lubricant slag in sedimenting system is timely removed, lubricant slag is avoided to be deposited in sedimenting system.
Continuing with referring to fig. 2, a kind of portable tank lubricant main pipeline flusher of the utility model includes ton bucket
5, centrifugal pump 6, the first connecting tube 7 and the second connecting tube 8, water tank lubricant main pipeline include input duct 1, liquid flowing valve 2, return
Liquid pipe road 3 and time fluid valve 4, liquid flowing valve 2 are installed in input duct 1, are returned fluid valve 4 and are installed in back liquid pipeline 3.
Ton bucket 5 to fill softened water includes ton bucket discharge outlet 51.Centrifugal pump 6 includes that centrifugal pump inlet 61 and centrifugation pump out
Mouth 62.First connecting tube, 7 both ends are detachably connected with ton bucket discharge outlet 51 and centrifugal pump inlet 61 respectively.Second connecting tube 8
One end and outlet of centrifugal pump 62 it is detachably connected, the other end and input duct 1 or back liquid pipeline 3 are detachably connected.
Wherein, when liquid flowing valve 2 and time fluid valve 4 are closed respectively, centrifugal pump 6 is connected by the first connecting tube 7 with ton bucket 5
It connects, and is connect by the second connecting tube 8 with input duct 1.
When the second connecting tube 8 is connect with input duct 1, centrifugal pump 6 passes through the second connecting tube 8 for the softening in ton bucket 5
Hydraulic pressure makes it in suspension into input duct 1 to loosen the lubricant slag overstock in input duct 1, until in ton bucket 5
Softened water liquid level when dropping to the first predetermined altitude, the second connecting tube 8 disconnected with input duct 1 and with back liquid pipeline 3
Connection.Preferably, the first predetermined altitude can be set as the 50% of 5 height of ton bucket, and the softened water of this component cooperates enough hydraulic pressure
Lubricant slag in input duct 1 can all be loosened in suspension.
When the second connecting tube 8 is connect with back liquid pipeline 3, centrifugal pump 6 passes through the second connecting tube 8 for the softening in ton bucket 5
Hydraulic pressure loosens the lubricant slag in back liquid pipeline 3 to the softened water liquid level in suspension, in ton bucket 5 into back liquid pipeline 3
When dropping to the second predetermined altitude, the second connecting tube 8 is disconnected with back liquid pipeline 3.Preferably, the second predetermined altitude can be set
It is set to the 10% of 5 height of ton bucket, the softened water of this component cooperates enough hydraulic pressure that the lubricant slag in back liquid pipeline 3 is complete
Portion is loosened in suspension.
After the second connecting tube 8 is disconnected with back liquid pipeline 3, by liquid flowing valve 2 and return fluid valve 4 and open, make into
Liquid pipe road 1 is connected to back liquid pipeline 3, and enters the lubricant slag to suspend in input duct 1 in water tank, and lubricant slag is filling
Overflow enters back liquid pipeline 3 after water tank, then flows into low level pond and sedimenting system.In input duct 1 biggish water from return liquid
Also back liquid pipeline 3 can be rinsed one time again when being flowed through in pipeline 3.Then, centrifugal pump 6 and ton bucket 5 can be moved to next
At platform water tank, above-mentioned all processes are repeated.Finally, it is primary every preset time to scrape slag using slag-scraper in sedimenting system, it will
The lubricant slag of precipitating is automatically discharged into waste liquid pool, and final unification is handled by sewage plant.Further, preset time can be with
It is set as two hours, can so guarantees that the lubricant slag in sedimenting system is timely removed, lubricant slag is avoided to be deposited in
In sedimenting system.
Fig. 3 is referred to, Fig. 3 is the semi-section schematic diagram of the centrifugal pump of an embodiment of the present invention.Preferably, centrifugal pump
6 further include the pump housing 63, motor 64, pump shaft 65, impeller 66, retaining ring 67 and sealing ring 68.Centrifugal pump inlet 61 and centrifugation pump out
Mouth 62 is all set on the pump housing 63, and pump shaft 65, impeller 66, retaining ring 67 and sealing ring 68 are all set in the pump housing 63, motor 64
It is fixedly connected with pump shaft 65, pump shaft 65 is fixedly connected with the main shaft of the impeller 66 with main shaft, and motor 64 is driven by pump shaft 65
Impeller 66 rotates.Retaining ring 67 is fixedly connected motor 64 and impeller 66,68 inside of sealing ring is isolated with pump shaft 65, sealing ring
68 outsides be rotatably coupled on the inside of retaining ring 67, be fixedly connected on the outside of retaining ring 67 with the pump housing 63, sealing ring 68 to
Pump shaft 65 prevents the softened water at impeller 66 from touching motor 64 when rotating.In practical applications, centrifugal pump 6 can be used and be soared
A kind of portable tank lubricant main pipeline flusher of the utility model so may be implemented a position in journey centrifugal pump
More water tanks are rinsed, the mobile number of equipment is effectively reduced.
Preferably, centrifugal pump 6 also has the throttle valve 69 to adjust discharge pressure, and throttle valve 69 is fixedly installed in centrifugation
It, can be with when can not rinse the lubricant slag in input duct 1 or back liquid pipeline 3 well when hydraulic pressure is too small at pump discharge 62
Hydraulic pressure is tuned up by throttle valve 69.Further, throttle valve 69 can use sleeve type throttle valve 69, and such throttle valve 69 is resistance to
High pressure, long service life and flow degree of regulation are high.
Preferably, there is the first fast interface in input duct 1, there is the second fast interface on back liquid pipeline 3.Further
It is adopted between second fast interface and the second connecting tube 8 using being threadedly coupled between first fast interface and the second connecting tube 8 on ground
It is threadedly coupled, threaded connection is easy to disassemble, is conducive to improve working efficiency.
Preferably, 5 lower section of ton bucket and 6 lower section of centrifugal pump can install multiple idler wheels 9, can make the utility model
A kind of portable tank lubricant main pipeline flusher is mobile more convenient, saves time and manpower.The prior art is compared, this
Utility model cleans lubricant main pipeline using machine, without removing pipeline, saves time and manpower.In addition, this
Utility model carries out square impact and recoil to lubricant main pipeline using high pressure, rinses thoroughly, and the flusher of the utility model
It is removable, neatly any water tank in workshop can be rinsed, it is closer apart from water tank at work, it ensure that sufficiently large
Flushing pressure, effectively removed the lubricant slag being deposited in lubricant main pipeline, ensure that the temperature in water tank is not exceeded.
The utility model is described by above-mentioned related embodiment, however above-described embodiment is only to implement the utility model
Example.It must be noted that the embodiment disclosed is not limiting as the scope of the utility model.On the contrary, not departing from this
It is changed and retouched made by the spirit and scope of utility model, belongs to the scope of patent protection of the utility model.
Claims (7)
1. a kind of portable tank lubricant main pipeline flusher, the water tank lubricant main pipeline include input duct, into
Fluid valve, back liquid pipeline and time fluid valve, the liquid flowing valve are installed in the input duct, and described time fluid valve is installed on
In the back liquid pipeline, it is characterised in that the portable tank lubricant main pipeline flusher include moveable ton bucket,
Moveable centrifugal pump, the first connecting tube and the second connecting tube；The ton bucket to fill softened water includes ton bucket discharge outlet；Institute
Stating centrifugal pump includes centrifugal pump inlet and outlet of centrifugal pump；First connecting tube both ends respectively with the ton bucket discharge outlet and institute
It is detachably connected to state centrifugal pump inlet；One end of second connecting tube and the outlet of centrifugal pump are detachably connected, separately
One end and the input duct or the back liquid pipeline are detachably connected；Wherein, when the liquid flowing valve and described time liquid valve
When door is closed respectively, the centrifugal pump is connect by first connecting tube with the ton bucket, and passes through second connecting tube
It is connect with the input duct；When second connecting tube is connect with the input duct, the centrifugal pump passes through described the
Softened water in the ton bucket is pressed into the input duct by two connecting tubes to be overstock in the input duct to loosen
Lubricant slag makes it in suspension, until when the softened water liquid level in the ton bucket drops to the first predetermined altitude, described second
Connecting tube is disconnected with the input duct and is connect with the back liquid pipeline；When second connecting tube and described time liquid
When pipeline connects, the softened water in the ton bucket is pressed into the back liquid pipeline by second connecting tube by the centrifugal pump,
Loosen the lubricant slag in the back liquid pipeline in suspension, the softened water liquid level in the ton bucket drops to second
When predetermined altitude, second connecting tube is disconnected with the back liquid pipeline.
2. a kind of portable tank lubricant main pipeline flusher as described in claim 1, it is characterised in that the centrifugation
Pump further includes the pump housing, motor, pump shaft, impeller, retaining ring and sealing ring；
The centrifugal pump inlet and the outlet of centrifugal pump are all set on the pump housing, the pump shaft, the impeller, the gear
Hydrosphere and the sealing ring are all set in the pump housing, and the motor is fixedly connected with the pump shaft, the pump shaft with have
The main shaft of the impeller of main shaft is fixedly connected, and the motor drives the wheel rotation by the pump shaft；
The retaining ring is fixedly connected on the inside of the sealing ring with the pump shaft, institute the motor and the impeller is isolated
It states and is rotatably coupled on the outside of sealing ring on the inside of the retaining ring, is fixedly connected on the outside of the retaining ring with the pump housing, institute
Sealing ring is stated to prevent the softened water at the impeller from touching the motor when pump shaft rotates.
3. a kind of portable tank lubricant main pipeline flusher as described in claim 1, it is characterised in that the centrifugation
Pump also has the throttle valve to adjust discharge pressure, and the throttle valve is fixedly installed at the outlet of centrifugal pump.
4. a kind of portable tank lubricant main pipeline flusher as claimed in claim 3, it is characterised in that the throttling
Valve uses sleeve type throttle valve.
5. a kind of portable tank lubricant main pipeline flusher as described in claim 1, it is characterised in that the feed liquor
There is the first fast interface on pipeline, there is the second fast interface on the back liquid pipeline.
6. a kind of portable tank lubricant main pipeline flusher as claimed in claim 5, it is characterised in that described first
Using threaded connection between fast interface and second connecting tube, between second fast interface and second connecting tube
Using threaded connection.
7. a kind of portable tank lubricant main pipeline flusher as described in claim 1, it is characterised in that the ton bucket
Multiple idler wheels are mounted below lower section and the centrifugal pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821804422.4U CN209165013U (en) | 2018-11-04 | 2018-11-04 | Portable tank lubricant main pipeline flusher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821804422.4U CN209165013U (en) | 2018-11-04 | 2018-11-04 | Portable tank lubricant main pipeline flusher |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209165013U true CN209165013U (en) | 2019-07-26 |
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ID=67336477
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821804422.4U Active CN209165013U (en) | 2018-11-04 | 2018-11-04 | Portable tank lubricant main pipeline flusher |
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| Country | Link |
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| CN (1) | CN209165013U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109340550A (en) * | 2018-11-04 | 2019-02-15 | 江苏兴达钢帘线股份有限公司 | Portable tank lubricant main pipeline developing technique and flusher |
-
2018
- 2018-11-04 CN CN201821804422.4U patent/CN209165013U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109340550A (en) * | 2018-11-04 | 2019-02-15 | 江苏兴达钢帘线股份有限公司 | Portable tank lubricant main pipeline developing technique and flusher |
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