CN209161034U - A kind of color coating aluminium volume color coating unwinding device - Google Patents

Abstract

The utility model relates to a kind of color coating aluminium to roll up color coating unwinding device, pass through a set of Leadscrew drive system, entire aluminium volume is erected on leveling device, and position detection is carried out to the edge of aluminium volume, by detected value Real-time Feedback to leveling device, to drive aluminium volume to carry out horizontal position adjustment, the position of adjustment input system aluminium volume in time, so as to effectively shorten aluminium roll up unwinding device to color coating system distance, place is saved, the edge quality of color coating aluminium volume is also improved, waste is reduced.

Description

A kind of color coating aluminium volume color coating unwinding device

Technical field

The utility model relates to the unwinding devices of the raw material aluminium volume in a kind of color coating aluminium volume production process.

Background technique

As the improvement of people's living standards, the application of aluminium-plastic panel is more and more wider, demand is increasing, but also right simultaneously Color, the requirement of quality are higher and higher.

The outer layer of aluminium-plastic panel is color coating aluminium volume, needs to spray specified color on aluminum sheet surface, is finally combined to aluminium In mould plate, make aluminium-plastic panel that there is beautiful appearance, therefore the quality of color coating aluminium volume directly affects the product effect of final aluminium-plastic panel.

The production routine of color coating aluminium volume is simpler, it is only necessary to unreel, then spray, dries, then wind；But in order to improve matter Links are had higher requirement by amount and production efficiency, once the improper unstable product quality etc. that will result in of control is asked Topic.

In the color coating production of color coating aluminium volume originally, unwinding device is rolled up using fixed aluminium, is fixed in host Front, then passively release aluminium is rolled up；But due to winding there are certain imbalance, will lead to aluminium in aluminium volume production process When volume unreels, aluminum sheet can not be completely parallel to the working track of host；It will lead to aluminum sheet production when generating deviation Raw crimping, therefore in original production, need to roll up color coating aluminium the certain trimming processing of progress, to ensure final product quality, but with original The rise of material price, the trimming on this both sides undoubtedly increase the cost of product.In order to rectify a deviation, general enterprises be can choose By unwinding device set up farther out from host, by widen transmitting space, rectified a deviation using the elasticity of aluminium skin itself, but should Method undoubtedly increases occupied space, and too long transmitting space, and will lead to work surface contamination dust, instead shadow Ring whole final product quality.

Therefore pole is it is necessary to design a unwinding device, to meet the needs of production of enterprise, reduces waste, improve at Product rate.

Utility model content

The purpose of the utility model is to overcome defect in the prior art, a kind of color coating aluminium volume color coating is provided with unreeling Device, including input and output material guide rail, and input and output material delivery platform on it is set up, if input and output material delivery platform bottom is equipped with Dry guide rail wheel, is separately mounted to input and output material delivery platform bottom, and frame is on the input and output material guide rail；Its feature exists In,

The input and output material delivery platform is equipped with unwinding device and adjusts sliding rail platform, and the unwinding device adjusts sliding rail platform Two sides be equipped with 2 adjustment sliding rails；It is equipped with turn-screw among the unwinding device adjustment sliding rail platform, the turn-screw is logical The lead screw support base for crossing both ends is fixed on the centre of the unwinding device adjustment slide unit, and one end of the turn-screw is equipped with driving Motor；

It is additionally provided with unwinding device adjustment slide unit, the middle part of the unwinding device adjustment slide unit is equipped with screw slider, the silk Thick stick sliding block is set on the turn-screw；The two sides of the unwinding device adjustment slide unit are respectively equipped with guiding slide, described to lead It respectively corresponds and is erected on the adjustment sliding rail to slide；The both ends of the unwinding device adjustment slide unit are vertically fixed with branch respectively Fagging, described two support plates are oppositely arranged, and centre is the storage area that color coating aluminium rolls up raw material aluminium volume；

Compression plate is installed, including the disk that is fixed and clamped in the support plate, and movable compression plate；The disk that is fixed and clamped is set It sets in the support plate close to the drive motor side；The activity compression plate is arranged in the support plate of the other side；Institute It states and is also equipped with retractable driving device in the support plate where movable compression plate, the activity compression plate is mounted on the flexible drive The output end of dynamic device；

In the output channel of raw material aluminium volume, it is additionally provided with edge inspection system.

The edge inspection system includes a fixed bracket as a further improvement of the utility model, and top is equipped with Several transverse shifting guide rods, the transverse shifting guide rod is threaded through the support bracket fastened top, and is locked and filled by guide rod Set locking；The end of the moving leader is fixed with a guide wheel bracket, is equipped with multiple groups on the inside of the guide wheel bracket and leads To wheel；The directive wheel is horizontally disposed, is separately fixed on the top and bottom plate of the guide wheel bracket, and centre forms aluminium volume Be transmitted through channel；

The directive wheel is mounted on guide wheel shaft, and the both ends of the guide wheel shaft are mounted on guiding wheel seat, described to lead To wheel under the support of guide wheel shaft, it can be rotated freely on guiding wheel seat, aluminium volume is oriented to；On the guiding wheel seat Vertical to be vertically directed bar equipped with one, the bar that is vertically directed is across the guide wheel bracket；Described be vertically directed on the outside of bar sets There is adjustment spring, one end of the adjustment spring is held out against on the guiding wheel seat, and the other end of the adjustment spring withstands on institute State the inside of guide wheel bracket；The part for being vertically directed bar and passing through the guide wheel bracket, equipped with being vertically directed rod lock；

In the inside of the guide wheel bracket, there are also a measurement idler wheel being vertically arranged, the measurement idler wheel is set in survey It measures on wheel shaft, and the guide wheel bracket is arranged in measurement wheel seat and laterally steering bar by being located at wheel axle two sides On medial surface；The outside of the laterally steering bar is equipped with and holds out against spring, and described one end for holding out against spring withstands on the measurement wheel seat On, the other end for holding out against spring is withstood on guide bearing chock, and the guide bearing chock is fixed on the guide wheel bracket On inner sidewall, the laterally steering bar is threaded through in the guide bearing chock；The directive wheel is passed through in the laterally steering bar The side of bracket, guide wheel bracket are equipped with linear distance detection sensor, and the linear distance detection sensor is set in institute The end of laterally steering bar is stated, the linear distance detection sensor detects the change in location of laterally steering bar end, and Changing value is sent to control system, for controlling drive motor.

Preferably, the linear distance detection sensor is 2, is respectively provided at the end of upper and lower two laterally steering bars, Control system passes through the average value for calculating two linear distance detection sensor distance change values, as the fortune of drive motor Turn adjusting parameter.

A kind of color coating aluminium of the utility model rolls up color coating unwinding device, is different from the prior art, is passed by a set of lead screw Entire aluminium volume is erected on leveling device by dynamic system, and carries out position detection to the edge of aluminium volume, passes through detected value reality When feed back to leveling device, come drive aluminium volume carry out horizontal position adjustment, in time adjust input system aluminium volume position, from And can effectively shorten aluminium volume unwinding device to the distance of color coating system, place has been saved, the side of color coating aluminium volume is also improved Marginal plasma amount reduces waste.

Detailed description of the invention

Fig. 1 is a kind of overall structure diagram of color coating aluminium volume color coating unwinding device of the utility model；

Fig. 2 is the partial structural diagram 1 that a kind of color coating aluminium of the utility model rolls up color coating unwinding device；

Fig. 3 is the partial structural diagram 2 that a kind of color coating aluminium of the utility model rolls up color coating unwinding device；

Fig. 4 is the partial structural diagram 1 of the utility model edge inspection system；

Fig. 5 is the partial structural diagram 2 of the utility model edge inspection system；

Fig. 6 is the partial sectional view of the utility model edge inspection system.

Specific embodiment

Below in conjunction with the drawings and specific embodiments, the utility model is described further.

As shown in Figure 1, rolling up the overall structure diagram of color coating unwinding device, packet for a kind of color coating aluminium of the utility model The input and output material guide rail 1 of setting on the ground is included, the input and output material guide rail 1 is equipped with 2, is erected at the feed end of color coating line, And side extends on production line main line, the other side extends on loading and unloading channel；Disengaging is equipped on the input and output material guide rail 1 Expect delivery platform 2, the bottom of the input and output material delivery platform 2 is equipped with several guide rail wheels 21, and the guide rail wheel 21 is erected at institute It states on input and output material guide rail 1, moves input and output material delivery platform 2 along the input and output material guide rail 1 disengaging；When input and output material delivery platform 2 When being moved along the input and output material guide rail 1, it can be dragged by electronic trailing equipment, then by chain and sprocket driving device, to Its in place after, such as to production line main line when, or when on loading and unloading channel, trailing equipment stops working, and conveys in input and output material The both ends of platform 2 are fixed by fixed device, prevent it to be subjected to displacement in subsequent mechanism, the fixed device can To be cushion block, guide rail wheel 21 is padded, is also possible to be equipped with fixation clip, mandril in corresponding position, by input and output material delivery platform 2 It is fixed.

It is additionally provided with unwinding device adjustment sliding rail platform 3, the unwinding device adjustment sliding rail platform 3 is erected at the input and output material The upper surface of delivery platform 2；The two sides of the unwinding device adjustment sliding rail platform 3 are equipped with 2 adjustment sliding rails 31；It is described to unreel dress It sets and is equipped with turn-screw 32 among adjustment sliding rail platform 3, the turn-screw 32 is fixed on by the lead screw support base 33 at both ends The centre of the unwinding device adjustment slide unit 3, one end of the turn-screw 32 are equipped with drive motor 34；

It is additionally provided with unwinding device adjustment slide unit 4, the middle part of the unwinding device adjustment slide unit 4 is equipped with screw slider 41, institute Screw slider 41 is stated to be set on the turn-screw 32；The two sides of the unwinding device adjustment slide unit 4 are respectively equipped with guiding and slide Seat 42, the guiding slide 42, which respectively corresponds, to be erected on the adjustment sliding rail 31, makes the unwinding device adjustment slide unit 4 in institute Under the driving for stating turn-screw 32, more smooth translate；The both ends of the unwinding device adjustment slide unit 4 are vertical solid respectively Surely there is support plate 43, described two support plates 43 are oppositely arranged, and centre is the storage area that color coating aluminium rolls up raw material aluminium volume；

Compression plate is installed in the support plate 43, including the disk 51 that is fixed and clamped, and movable compression plate 52；The fixed pressure Tight disk 51 is positioned close in the support plate 43 of 34 side of drive motor；The activity compression plate 52 is arranged in the other side Support plate 43 on；Retractable driving device 53, the activity are also equipped in support plate 43 where the activity compression plate 52 Compression plate 52 is mounted on the output end of the retractable driving device 53.

The turn-screw 32 can rotate under the drive of the drive motor 34 in lead screw support base 33, into And the screw slider 41 is driven to be horizontally moved along the turn-screw 32, drive the unwinding device adjustment slide unit 4 to exist It is moved horizontally on the input and output material delivery platform 2.

Fig. 2 is the partial structural diagram 1 that a kind of color coating aluminium of the utility model rolls up color coating unwinding device, the aluminium to color coating Volume 6 is loaded into the storage area of 4 top of unwinding device adjustment slide unit by forklift or crane, and the aluminium volume 6 has central axis Hole；The activity compression plate 52 is first recovered under the driving of retractable driving device 53 close to support plate 43；Aluminium volume 6 is lifted to Storage area is horizontally arranged, and one end, which arrives to, to be fixed and clamped on disk 51, at this time work of the movable compression plate 52 in retractable driving device 53 Under, stretch out, and withstand the central shaft hole other end of aluminium volume 6, and by aluminium volume 6 be pressed on it is described be fixed and clamped on disk 51, Aluminium volume 6 is set thoroughly to be fixed on the designated position of the unwinding device adjustment slide unit 4.

It is illustrated in figure 3 a kind of partial structural diagram 2 of color coating aluminium volume color coating unwinding device of the utility model.

The turn-screw 32 is ball-screw, and the drive motor 34 is servomotor, the drive motor 34 are electrically connected to the control system；The edge inspection system 7 of aluminium volume 6, the side are equipped among the color-coating line input terminal of the aluminium volume 6 Edge detection system 7 fixes on the ground, is electrically connected to the control system.By the edge inspection system 7, can detect at any time The aluminium sheet marginal position that the aluminium volume 6 is input in color coating system feeds back to control system, then according to its marginal position Drive motor 34 is allowed according to circumstances to be acted, lateral position of the adjustment aluminium volume 6 relative to color coating system, and then it is thin to correct aluminium The position of edges of boards edge eliminates aluminium sheet edge bias caused by the winding because of aluminium volume 6 itself, causes the correction of color coating system inaccurate Really, peripheral bead is generated, the two sides color coating for causing color coating aluminium to roll up is uneven, needs to cut both sides, causes to waste.

It is as shown in Figure 4, Figure 5 the partial structural diagram of the utility model edge inspection system, Fig. 6 show practical The partial sectional view of new type edge detection system；The edge inspection system 7 includes a fixed bracket 701, if top is equipped with Dry root transverse shifting guide rod 702, the transverse shifting guide rod 702 are threaded through the top of the fixed bracket 701, and pass through guide rod Locking device 703 is locked；The end of the moving leader 702 is fixed with a guide wheel bracket 704, the guide wheel bracket 704 Inside multiple groups directive wheel 705 is installed；The directive wheel 705 is horizontally disposed, is separately fixed at the guide wheel bracket 704 On the plate of top and bottom, centre formation aluminium volume 6 is transmitted through channel；The directive wheel 705 is mounted on guide wheel shaft 706, described The both ends of guide wheel shaft 706 are mounted on guiding wheel seat 707, and the directive wheel 705, can be under the support of guide wheel shaft 706 It is rotated freely on guiding wheel seat 707, aluminium volume 6 is oriented to；It sets on the guiding wheel seat 707 and is vertically directed vertically equipped with one Bar 708, the bar 708 that is vertically directed is across the guide wheel bracket 704；The outside for being vertically directed bar 708, which is equipped with, to be adjusted Spring 709, one end of the adjustment spring 709 are held out against on the guiding wheel seat 707, the other end of the adjustment spring 709 The directive wheel 705 is pressed on the aluminium always and is rolled up by the inside for withstanding on the guide wheel bracket 704 by adjustment spring 709 6 surface；Prevent equipped with rod lock 710 is vertically directed the part for being vertically directed bar 708 and passing through the guide wheel bracket 704 Only under the action of adjustment spring 709,705 component of directive wheel is popped up, the guide wheel bracket 704 is left；

Further, in the inside of the guide wheel bracket 704, there are also a measurement idler wheel 711 being vertically arranged, the surveys Amount idler wheel 711 is set in wheel axle 712, and the measurement wheel seat 713 by being located at 712 two sides of wheel axle, and is laterally led It is arranged on the medial surface of the guide wheel bracket 704 to bar 714；The outside of the laterally steering bar 714 is equipped with and holds out against spring 715, described one end for holding out against spring 715 is withstood on the measurement wheel seat 713, and the other end for holding out against spring 715, which is withstood on, leads To on bearing block 716, the guide bearing chock 716 is fixed on the inner sidewall of the guide wheel bracket 704, the laterally steering Bar 714 is threaded through in the guide bearing chock 716, allows the measurement idler wheel 711 flexibly along the laterally steering bar 714 Transverse shifting is carried out, and the side that aluminium rolls up 6 can be pressed on for measurement idler wheel 711 by holding out against spring 715, and as aluminium rolls up 6 sides Variation, progress be freely servo-actuated；After the laterally steering bar 714 passes through the guide wheel bracket 704, in guide wheel bracket 704 are equipped with linear distance detection sensor 717, and the linear distance detection sensor 717 is set in the laterally steering bar 714 end will drive the laterally steering bar when the measurement idler wheel 711 rolls up 6 edges generation transverse shifting with aluminium 714 end is subjected to displacement, and linear distance detection sensor 717 is the changing value for detecting the distance, and changing value is sent To control system, for controlling drive motor 34.

Preferably, the linear distance detection sensor 717 is respectively provided at the end of upper and lower two laterally steering bars 714. Control system passes through the average value for calculating two 717 distance change values of linear distance detection sensor, as drive motor 34 operating adjusting parameter.

The linear distance detection sensor 717 can be electronic ruler, export pull rod directly as laterally steering bar 714 It carries out using the KTC1 type rod-pulling type linear displacement transducer that can be produced using Shenzhen Miran Technology Co., Ltd.；Range Up to 110mm, measurement accuracy reaches 0.1mm, fully meets the use demand of the utility model.

Meanwhile the linear distance detection sensor 717 can also use independent grating scale, to the laterally steering bar 714 end carries out displacement detecting.

After being installed in place according to aluminium volume 6, the situation of relatively fixed compression plate 51 first passes through elastic guide rod locking device 703, transverse shifting guide rod 702 is adjusted, guide wheel bracket 704 is made to carry out position change, it is ensured that measurement idler wheel 711 is pressed in aluminium volume 6 Side；In production process, the edge of aluminium volume 6 can roll up 6 winding situation with aluminium, and edge changes, and pass through upper and lower 2 at this time Aluminium is rolled up the expansion of 6 edges and paved by group directive wheel 705, and edge is exactly the true edge of aluminium volume 6, its edge, which pushes, at this time surveys Idler wheel 711 is measured, so that its distance is changed, which is detected by linear distance detection sensor 717, then timely feedbacks To control system, control system is made accordingly in time according to situation of change, so that drive motor 34 is carried out positive and negative rotation campaign, is come The horizontal position for adjusting aluminium volume 6, by changing the position of entire aluminium volume 6, to adjust the precision that aluminium rolls up 6 input color coating system, Ensure that its edge can be smooth enters in color coating system, edge abrasion will not be generated, generate unnecessary loss.

The preferred embodiment created to the utility model above is illustrated, but the utility model is created not It is only limitted to the embodiment, those skilled in the art go back under the premise of without prejudice to the utility model creative spirit Various equivalent variation or replacement can be made, these equivalent modifications or replacement are all contained in the claim of this application and are limited In the range of.

Claims (3)

1. a kind of color coating aluminium rolls up color coating unwinding device, including input and output material guide rail, and sets up input and output material delivery platform on it, Input and output material delivery platform bottom is equipped with several guide rail wheels, is separately mounted to input and output material delivery platform bottom, and frame On the input and output material guide rail；It is characterized in that,

The input and output material delivery platform is equipped with unwinding device and adjusts sliding rail platform, and the unwinding device adjusts the two of sliding rail platform Side is equipped with 2 adjustment sliding rails；It is equipped with turn-screw among the unwinding device adjustment sliding rail platform, the turn-screw passes through two The lead screw support base at end is fixed on the centre of the unwinding device adjustment slide unit, and it is electronic that one end of the turn-screw is equipped with driving Machine；

It is additionally provided with unwinding device adjustment slide unit, the middle part of the unwinding device adjustment slide unit is equipped with screw slider, and the lead screw is sliding Block is set on the turn-screw；The two sides of the unwinding device adjustment slide unit are respectively equipped with guiding slide, and the guiding is slided Seat, which respectively corresponds, to be erected on the adjustment sliding rail；The both ends of the unwinding device adjustment slide unit are vertically fixed with support respectively Plate, described two support plates are oppositely arranged, and centre is the storage area that color coating aluminium rolls up raw material aluminium volume；

Compression plate is installed, including the disk that is fixed and clamped in the support plate, and movable compression plate；The disk setting that is fixed and clamped exists In the support plate of the drive motor side；The activity compression plate is arranged in the support plate of the other side；The work Retractable driving device is also equipped in support plate where dynamic compression plate, the activity compression plate is mounted on the flexible driving dress The output end set；

In the output channel of raw material aluminium volume, it is additionally provided with edge inspection system.

2. according to a kind of color coating aluminium volume color coating unwinding device described in claim 1, which is characterized in that the edge inspection system Including a fixed bracket, top is equipped with several transverse shifting guide rods, and the transverse shifting guide rod is threaded through the fixed branch The top of frame, and locked by guide rod locking device；The end of the moving leader is fixed with a guide wheel bracket, the guiding Multiple groups directive wheel is installed on the inside of wheel support；The directive wheel is horizontally disposed, is separately fixed at the top of the guide wheel bracket In portion and bottom plate, formation aluminium volume in centre is transmitted through channel；

The directive wheel is mounted on guide wheel shaft, and the both ends of the guide wheel shaft are mounted on guiding wheel seat, the directive wheel Under the support of guide wheel shaft, it can be rotated freely on guiding wheel seat, aluminium volume is oriented to；It is vertical on the guiding wheel seat It is vertically directed bar equipped with one, the bar that is vertically directed is across the guide wheel bracket；The outside for being vertically directed bar, which is equipped with, adjusts Spring is saved, one end of the adjustment spring is held out against on the guiding wheel seat, and the other end of the adjustment spring withstands on described lead To the inside of wheel support；The part for being vertically directed bar and passing through the guide wheel bracket, equipped with being vertically directed rod lock；

In the inside of the guide wheel bracket, there are also a measurement idler wheel being vertically arranged, the measurement idler wheel is set in measurement wheel On axis, and the inside of the guide wheel bracket is arranged in the measurement wheel seat by being located at wheel axle two sides and laterally steering bar On face；The outside of the laterally steering bar is equipped with and holds out against spring, and described one end for holding out against spring is withstood on the measurement wheel seat, institute It states and holds out against the other end of spring and withstand on guide bearing chock, the guide bearing chock is fixed on the inner sidewall of the guide wheel bracket On, the laterally steering bar is threaded through in the guide bearing chock；The guide wheel bracket is passed through in the laterally steering bar Side, guide wheel bracket are equipped with linear distance detection sensor, and the linear distance detection sensor is set in the transverse direction The end of guide rod.

3. according to a kind of color coating aluminium volume color coating unwinding device as claimed in claim 2, which is characterized in that the linear distance detection Sensor is 2, is respectively provided at the end of upper and lower two laterally steering bars.