CN209157375U - A kind of microminiature ferromagnetic block automatic whole-column welder - Google Patents
A kind of microminiature ferromagnetic block automatic whole-column welder Download PDFInfo
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- CN209157375U CN209157375U CN201821950916.3U CN201821950916U CN209157375U CN 209157375 U CN209157375 U CN 209157375U CN 201821950916 U CN201821950916 U CN 201821950916U CN 209157375 U CN209157375 U CN 209157375U
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- welded rails
- microminiature
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- rails
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Abstract
The utility model discloses a kind of microminiature ferromagnetic block automatic whole-column welders, it is reliable that it runs efficient stable, realize the automation of certain class microminiature magnetic patch permutation welding, improve production automation level, alleviate labor intensity, improve welding quality, its technical solution are as follows: including welded rails A and welded rails B, stitch welding machine is correspondingly provided with above the welded rails A and welded rails B, the welded rails A and the end welded rails B are equipped with for pushing and clamping magnetic patch, the pushing meanss of iron block, welded rails B is connected with storage groove in the side far from welded rails A.
Description
Technical field
The utility model relates to micro part mounting technology fields, automatically whole more particularly to a kind of microminiature ferromagnetic block
Column welder.
Background technique
Microminiature magnetic patch is wide in Radar Technology, satellite communication, remote control and telemetering technique, electronics tracking, electronic countermeasure technology
General application, the quality of magnetic patch are directly related to communication quality and positioning accuracy, and in addition microminiature magnetic patch is also widely used in instrument
In instrument and time set, the precision of magnetic patch directly affects the precision of measuring instrument and the accuracy of time set.These parts
It tend not to time processing to be manufactured, be welded by micro part.
Currently, the permutation of this kind of part magnetizes, operation is mostly being had been manually done by skilled operator, due to magnetic patch ruler
It is very little small, it is difficult to clamping and positioning cause manual operation difficult and complex procedures, therefore, it is difficult to ensure the quality of magnetic patch welding,
Production efficiency is low, and homogeneity of product is poor, and permutation is higher to the professional skill requirement of operator by hand.Because magnetic patch size is micro-
The substandard product that small and manually-operated error generates, can not re-use, cause largely to waste；Manual operation labour
Intensity is big, at high cost, and the degree of automation is low, it is difficult to guarantee productivity and quality.As user is to properties of product and throughput requirements
Continuous improvement, human weld has been difficult to adapt to, and an urgent demand people carry out the related fieldss such as micro part Automation of Welding
Research.Production efficiency can be increased substantially by automatic whole-column welding, can be realized supermatic target.
Utility model content
A kind of in order to overcome the deficiencies of the prior art, the utility model provides microminiature ferromagnetic block automatic whole-column welding dress
It sets, operation efficient stable is reliable, improves production automation level, alleviates labor intensity, improves welding quality；
Further, the utility model adopts the following technical solutions:
A kind of microminiature ferromagnetic block automatic whole-column welder, including welded rails A and welded rails B, the welding rail
It is correspondingly provided with stitch welding machine above road A and welded rails B, the welded rails A and the end welded rails B are equipped with use
In the pushing meanss for pushing and clamping magnetic patch, iron block, welded rails B is connected with storage groove in the side far from welded rails A.
Further, the welded rails A is connected with screening track in the side far from welded rails B, screening track with
Multiple tablet screening machine connections.
Further, the tablet screening machine includes sieve channel, and the throat width in sieve channel is greater than exit width；The sieve
Piece the bottom of the channel is equipped with vibrating mechanism and drives the vibration of sieve channel.
Further, the sieve channel slopes setting, the lower one end in sieve channel and screening orbit connection.
Further, the screening track, welded rails A, welded rails B and storage groove side are respectively provided with magnetic backboard, institute
Stating magnetic backboard is strip magnetic sheet.
Further, the welded rails A and welded rails B are arranged in parallel, welded rails A and welded rails B it
Between be connected with 180 ° of torsion slot of overturning.
Further, the torsion slot in the shape of a spiral, torsion slot and the junction welded rails A notch upward, torsion slot with
The junction welded rails B notch is downward.
Further, the pushing meanss include that two be oppositely arranged push away pumping board, wherein one pushes away pumping board and connect with pumping board is pushed away
Frame connection, push away pumping board connection frame both sides and connect respectively with the first cylinder, the second cylinder, it is another push away pumping board directly with third cylinder
Connection.
Further, first cylinder setting parallel with welded rails A, the second cylinder and welded rails A are perpendicular
Setting, third cylinder and the perpendicular setting of welded rails A.
Further, smart camera, smart camera and control are correspondingly provided with above the welded rails A and welded rails B
Device connection, controller are connect with stitch welding machine.
Compared with prior art, the utility model has the beneficial effects that
The utility model reverses slot and screening rail according to part shape structure and welding requirements, the corresponding with part of design
Road passes through part along specific direction；Permutation process power is by the way of sieve machine vibration, and it is whole to cooperate magnetic backboard to carry out
Column；The clamping and translation that part is carried out using pneumatic mode, by means of vision-based detection, using stitch welding machine two stations into
Row welding realizes a mash welder completion and welds twice, reduces costs.Microminiature magnetic patch arrangements of components is neat, welds matter
Amount is high, and productivity is high.
The utility model stable and reliable operation realizes the automation of certain class microminiature magnetic patch permutation welding, improves life
Automatization level is produced, the labor intensity of staff is alleviated, while improving efficiency, also improves the quality of welding.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation are not constituted an undue limitation on the present application for explaining the application.
Fig. 1 is the structural schematic diagram of the utility model microminiature ferromagnetic block automatic whole-column welder；
Fig. 2 is the cooperation schematic diagram of magnetic backboard and magnetic patch, iron block, each track；
In figure, 1. smart cameras, 2. soldering tips, 3. screening tracks, 4. tablet screening machines, 5. magnetic backboards, 6. cylinder A, 7. push away pumping board
Connection frame A, 8. cylinder C, 9. cylinder B, 10. fixed brackets, 11. cylinder E, 12. push away pumping board connection frame B, 13. cylinder F, 14. gas
Cylinder D, 15. push away pumping board D, and 16. storage grooves, 17. push away pumping board C, and 18. welded rails B, 19. torsion slots, 20. push away pumping board B, 21. welding
Track A, 22. push away pumping board A, 23. microminiature magnetic patch, 24. microminiature iron blocks, 25. tracks.
Specific embodiment
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
As background technique is introduced, ferromagnetic class micro parts exist in the prior art by being accomplished manually permutation welding effect
The low deficiency of rate, in order to solve technical problem as above, present applicant proposes a kind of microminiature ferromagnetic blocks of high efficient and reliable certainly
Dynamic permutation welder, to meet the field industrial development demand.
In a kind of typical embodiment of the application, as Figure 1-Figure 2, it is automatic to provide a kind of microminiature ferromagnetic block
Permutation welder, including grate size device, pushing meanss, stitch welding machine, welded rails A 21, welded rails B 18, overturning
Device, smart camera 1, magnetic backboard 5, storage groove 16.
Grate size device adjusts the direction of magnetic patch and iron block, microminiature magnetic for holding microminiature magnetic patch and microminiature iron block
Block enters grate size device, keeps magnetic patch consistent with the direction of iron block.Pushing meanss, which are used to for magnetic patch being pushed into from welded rails A21, to be overturn
Device, or storage groove 16 is pushed into from welded rails B 18.Stitch welding machine is for welding magnetic patch and magnetic patch weld seam, in welding rail
Front is welded on road A21, another side is welded on welded rails B18, and turnover device is used for reverse welding magnetic patch.Welded rails A
21, it is correspondingly provided with smart camera 1 above welded rails B 18, is correspondingly provided with automatic point above welded rails A and welded rails B
The soldering tip 2 of welding machine, stitch welding machine welds the part of welded rails A and welded rails B, and smart camera and controller connect
It connects, controller is connect with stitch welding machine, and smart camera, controller, stitch welding machine and the cooperation of three are all made of existing skill
Art, details are not described herein；Smart camera 1 scans two weld seam coordinate positions, and coordinate position is accessed stitch welding machine.Magnetic backboard
5 are used for the permutation of magnetic patch, adsorb magnetic patch and iron block.Storage groove 16 is for temporarily storing the magnetic patch being welded, to carry out subsequent work
Sequence.
Grate size device includes tablet screening machine 4 and screening track 3, and 3 tablet screening machine 4 and 3 screening tracks are arranged in the present embodiment
3, screening track 3 is connected to side of the welded rails A21 far from welded rails B18, and tablet screening machine 4 and screening track 3 connect, screening
The size of track 3 and part is adapted, and passes through part from specific direction.
Tablet screening machine 4 includes sieve channel, and the throat width in sieve channel is greater than exit width, and sieve the bottom of the channel is equipped with vibration
Motivation structure drives the vibration of sieve channel, by the vibration of vibrating mechanism and the cooperation of magnetic backboard, can to magnetic patch and iron block into
Row permutation, so that magnetic patch, iron block direction is unanimously delivered to welded rails A, (direction in the application is consistent, specific direction refers to magnetic
Block, iron block are delivered at welded rails A so that length direction is consistent with the direction welded rails A).
The setting of sieve channel slopes, the lower one end in sieve channel is connected to screening track 3, convenient for magnetic patch and iron block by sieving
Piece channel enters screening track 3.
As shown in Fig. 2, magnetic backboard 5 is with magnetic strip magnetic sheet, 5 bottom of magnetic backboard is connect with each track 25,
Microminiature magnetic patch, microminiature iron block are transported in order at track 25, and magnetic backboard 5 can be by microminiature magnetic patch 23, microminiature iron block
24 attractions fit together.
In the application, magnetic backboard 5 is mounted on screening 3 horizontal component of track, welded rails A21, welded rails B18 and storage
The side of slot 16 is close to track side surfaces for adsorbing magnetic patch, is welded convenient for permutation.
21 end welded rails A is equipped with pushing meanss, which includes being relatively arranged on welded rails A21
Pushing away for both ends and pushes away pumping board B20 at pumping board A22, pushes away pumping board A22 and push away pumping board B20 being vertically arranged with welded rails A21；Push away pumping
Plate A22 is connect with pumping board connection frame A7 is pushed away, and pushing away pumping board connection frame A7 is frame support, pushes away pumping board connection frame A7 and welded rails
A21 vertical one side is connect with cylinder A6, and cylinder A6 is arranged in parallel with welded rails A21, and cylinder A6, which can drive, pushes away the edge pumping board A22
The direction parallel with welded rails A21 is mobile, and then can clamp iron block, magnetic patch or push magnetic patch, iron block and fill via overturning
It sets and is sent into welded rails B18；It pushes away the one side parallel with welded rails A21 pumping board connection frame A7 to connect with cylinder B 9, cylinder B 9
It is vertically arranged with welded rails A21, cylinder B 9, which can drive, to be pushed away pumping board A22 along the direction extraction vertical with welded rails A21 or push away
Into；Pumping board B20 is pushed away to connect with cylinder C8, cylinder C8 can drive push away pumping board B20 along vertical with welded rails A21 direction extraction or
It promotes.Push away pumping board connection frame A7 and cylinder A6, cylinder B 9 is to be slidably connected, the interference pushed to avoid the two.
18 end welded rails B is also equipped with pushing meanss, which includes being relatively arranged on welded rails B
Pushing away for 18 both ends and pushes away pumping board D15 at pumping board C17, pushes away pumping board C17 and push away pumping board D15 being vertically arranged with welded rails B 18；
It pushes away pumping board C17 and is connect with pumping board connection frame B12 is pushed away, pushing away pumping board connection frame B12 is frame support, pushes away pumping board connection frame B12 and weldering
The one side for integrating with B 18 vertical is connect with cylinder D14, and cylinder D14 is arranged in parallel with welded rails B 18, and cylinder D14 can drive
It pushes away pumping board C17 to move along the direction parallel with welded rails B 18, and then iron block, magnetic patch can be clamped or push away magnetic patch, iron block
It is dynamic to be sent into storage groove 16；The one side parallel with welded rails B 18 pumping board connection frame B12 is pushed away to connect with cylinder E11, cylinder E11 with
Welded rails B 18 is vertically arranged, and cylinder E11, which can drive, to be pushed away pumping board C17 along the direction extraction vertical with welded rails B18 or push away
Into；It pushes away pumping board D15 to connect with cylinder F13, cylinder F13, which can drive, pushes away pumping board D15 along the direction pumping vertical with welded rails B 18
Out or promote.Push away pumping board connection frame B12 and cylinder E11, cylinder D14 is to be slidably connected, the interference pushed to avoid the two.
Cylinder A6, push away pumping board connection frame A7, cylinder C8, cylinder B9, cylinder E11, push away pumping board connection frame B12, cylinder F13,
14 bottom cylinder D is all connected on fixed bracket 10.
Welded rails A21 and welded rails B18 are arranged in parallel, and turnover device is connected to welded rails A21 and welding
Between track B18, turnover device includes the torsion slot 19 for overturning 180 °, and torsion slot 19 in the shape of a spiral, reverses slot 19 and welding rail
Upward, torsion slot 19 and the junction welded rails B18 notch downward, utilize the shape and structure of torsion slot to the road junction A21 notch
Realize fitting turnover.As a result, in the case where the cylinder A6 of pushing meanss is pushed, pushes away pumping board A22 and magnetic patch, iron block is pushed to enter torsion slot,
When via torsion slot to welded rails B, magnetic patch, iron block bottom surface with torsion slot groove face cooperation, are being forced into welding rail always
Magnetic patch, iron block overturn 180 ° when road B, magnetic patch, iron block front thus can be welded at welded rails A21, at welded rails B18
Weld magnetic patch, iron block reverse side.
The utility model obtains part by the ferromagnetic part input screening track of microminiature that tablet screening machine is intended to permutation welding
It is consistent to obtain direction, three parts are fit together by the attraction of magnetic backboard, pushing meanss realize part by pneumatic mode
Clamping and propulsion, by turnover device realize part overturning welded by vision-based detection using stitch welding machine.
The utility model welder welds magnet block, and detailed process is as follows:
(1) magnetic patch or iron block are respectively put into three tablet screening machines 4, by the vibration screening of tablet screening machine 4, magnetic patch and iron
Block slides into screening track 3 in a certain direction respectively；
(2) magnetic patch and iron block slide into horizontal track section timesharing in screening track 3, under the attraction of magnetic backboard 5, magnetic patch
It is close together and is attached on magnetic backboard 5 with iron block, along 5 forward slip of magnetic backboard；
(3) cylinder B 9 is shunk, and is pushed away pumping board A22 and is extracted out along longitudinal direction (i.e. the direction vertical with welded rails A21), microminiature
Magnetic patch and iron block enter welded rails A21, and smart camera 1 obtains target position information, after completely into after, cylinder B9 stretches out,
Push away pumping board A22 reset；
(4) cylinder A6 stretches out, and clamps microminiature magnetic patch, and smart camera 1 scans position while welding, coordinate position is connected into automatically
Mash welder, the mobile soldering tip 2 of stitch welding machine arrive welded rails A21, spot welding part front；
(5) after welding, cylinder C8 is shunk, and is pushed away pumping board B20 and is extracted out along longitudinal direction；Cylinder E11 is shunk simultaneously, pushes away pumping board
C17 is extracted out along longitudinal direction；Cylinder A6 stretches out, and soldering part is pushed into torsion slot 19, realizes the overturning of part, while reversing 19 end of slot
The part at end is pushed into welded rails B18, and cylinder A6 is shunk, and pushes away pumping board A22 reset；
(6) welding magnetic patch position coordinates are obtained by smart camera 1, controls cylinder D14 and cylinder E11 and stretch out, pushes away pumping board
C17 is inserted between the adjacent magnetic sheet of track, exhaust hood D14 continue to stretch out, push away pumping board C17 and clamp microminiature magnetic patch.Smart camera 1
Position while welding is scanned, coordinate position is connected into stitch welding machine, the mobile soldering tip 2 of stitch welding machine arrives welded rails B18, spot welding zero
The part back side.Step 3 is carried out simultaneously.
(7) after the welding of the back side, cylinder F13 is shunk, and is pushed away pumping board D15 and is extracted out along longitudinal direction；Cylinder D14 stretches out, and pushes away pumping board
Soldering part is pushed into storage groove 16 by C17.Exhaust hood D14 shrink, push away pumping board C17 reset；Cylinder F13 stretches out, and pushes away pumping board D15
It resets.
To improve efficiency, (3) and (6) carry out simultaneously in the process, and (4) and (7) carry out simultaneously.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for the skill of this field
For art personnel, various changes and changes are possible in this application.Within the spirit and principles of this application, made any to repair
Change, equivalent replacement, improvement etc., should be included within the scope of protection of this application.
Claims (10)
1. a kind of microminiature ferromagnetic block automatic whole-column welder, characterized in that described including welded rails A and welded rails B
Stitch welding machine, the welded rails A and the cooperation of the end welded rails B are correspondingly provided with above welded rails A and welded rails B
Pushing meanss for pushing and clamping magnetic patch, iron block are set, and welded rails B is connected in the side far from welded rails A and deposits
Put slot.
2. microminiature ferromagnetic block automatic whole-column welder as described in claim 1, characterized in that the welded rails A exists
Side far from welded rails B is connected with screening track, and screening track is connect with multiple tablet screening machines.
3. microminiature ferromagnetic block automatic whole-column welder as claimed in claim 2, characterized in that the tablet screening machine includes sieve
The throat width in piece channel, sieve channel is greater than exit width；Described sieve the bottom of the channel is equipped with vibrating mechanism and drives sieve logical
Road vibration.
4. microminiature ferromagnetic block automatic whole-column welder as claimed in claim 3, characterized in that the sieve channel slopes
Setting, the lower one end in sieve channel and screening orbit connection.
5. microminiature ferromagnetic block automatic whole-column welder as claimed in claim 2, characterized in that the screening track, weldering
Integrate with A, welded rails B and storage groove side is respectively provided with magnetic backboard, and the magnetic backboard is strip magnetic sheet.
6. microminiature ferromagnetic block automatic whole-column welder as described in claim 1, characterized in that the welded rails A and
Welded rails B is arranged in parallel, and the torsion slot of 180 ° of overturning is connected between welded rails A and welded rails B.
7. microminiature ferromagnetic block automatic whole-column welder as claimed in claim 6, characterized in that the torsion slot is helically
Shape, upward, torsion slot and the junction welded rails B notch are downward for torsion slot and the junction welded rails A notch.
8. microminiature ferromagnetic block automatic whole-column welder as described in claim 1, characterized in that the pushing meanss include
Two be oppositely arranged push away pumping board, wherein one pushes away pumping board and connect with pumping board connection frame is pushed away, push away pumping board connection frame both sides respectively with
One cylinder, the connection of the second cylinder, another pumping board that pushes away directly are connect with third cylinder.
9. microminiature ferromagnetic block automatic whole-column welder as claimed in claim 8, characterized in that first cylinder and weldering
The parallel setting of the A that integrates with, the second cylinder and the perpendicular setting of welded rails A, third cylinder with welded rails A is perpendicular sets
It sets.
10. microminiature ferromagnetic block automatic whole-column welder as described in claim 1, characterized in that the welded rails A and
It is correspondingly provided with smart camera above welded rails B, smart camera is connect with controller, and controller is connect with stitch welding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821950916.3U CN209157375U (en) | 2018-11-23 | 2018-11-23 | A kind of microminiature ferromagnetic block automatic whole-column welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821950916.3U CN209157375U (en) | 2018-11-23 | 2018-11-23 | A kind of microminiature ferromagnetic block automatic whole-column welder |
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| Publication Number | Publication Date |
|---|---|
| CN209157375U true CN209157375U (en) | 2019-07-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821950916.3U Expired - Fee Related CN209157375U (en) | 2018-11-23 | 2018-11-23 | A kind of microminiature ferromagnetic block automatic whole-column welder |
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| Country | Link |
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| CN (1) | CN209157375U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109332868A (en) * | 2018-11-23 | 2019-02-15 | 山东大学 | A kind of microminiature ferromagnetic block automatic whole-column welder |
-
2018
- 2018-11-23 CN CN201821950916.3U patent/CN209157375U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109332868A (en) * | 2018-11-23 | 2019-02-15 | 山东大学 | A kind of microminiature ferromagnetic block automatic whole-column welder |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190726 Termination date: 20211123 |
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| CF01 | Termination of patent right due to non-payment of annual fee |