CN209132630U - A kind of intelligent paint line based on unmanned management - Google Patents
A kind of intelligent paint line based on unmanned management Download PDFInfo
- Publication number
- CN209132630U CN209132630U CN201821877571.3U CN201821877571U CN209132630U CN 209132630 U CN209132630 U CN 209132630U CN 201821877571 U CN201821877571 U CN 201821877571U CN 209132630 U CN209132630 U CN 209132630U
- Authority
- CN
- China
- Prior art keywords
- sensor
- storehouse
- down stocks
- brought down
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The utility model provides a kind of intelligent paint line based on unmanned management, real-time monitoring and warning can be carried out for the various indexs in coating process field, with the safety and the quality of production of effective guarantee painting.It successively include that hot water is brought down stocks, pre- degreasing storehouse, degreasing storehouse, one-stage water wash storehouse, second level washing storehouse, pure water are brought down stocks, silane spray storehouse, tertiary effluent are brought down stocks, level Four washing storehouse, pure water are brought down stocks, warehouse for drying, powder spraying chamber and curing room along production line direction, it is characterized by: intelligence control system, the intelligence control system includes signal acquisition unit, server unit, display unit and supply unit.
Description
Technical field
The utility model relates to the monitoring management field of paint industry, specially a kind of intelligence based on unmanned management is applied
Assembling production lines.
Background technique
China's coating process and equipment development are very fast.It is wanting in environmental protection, energy-saving and emission-reduction and resource utilization away from larger.Very
Overbrushing wiring VOC emission amount is not up to standard, and the energy input of unit coating area, water consumption and coating material consumption are all higher, work
Factory does not have corresponding Supervision Measures that entreprise cost is caused to increase.At the same time the static value in producing line, the indoor concentration of spraying with
Exhaust gas in oven is also the important link for influencing shop safety production.
Metal plate metalwork is related to the strong working environment of complicated technique and acid-base property before coating, and acid in environment,
Basicity numerical value, temperature value, energy loss (medicament, electricity and combustion gas) and influence the static value of production safety, powder spraying chamber concentration with
Air combustible point value in oven has very important influence to entire factory, it is therefore desirable to monitor in real time relevant numerical value, from
It moves supply, security warning and stops production when necessary.
Utility model content
The utility model provides a kind of intelligent paint line based on unmanned management, can lead for coating process
The various indexs in domain carry out real-time monitoring and warning, the unmanned intelligent management of paint line are realized, with effective guarantee painting
Safety and the quality of production.
A kind of intelligent paint line based on unmanned management provided by the utility model, is successively wrapped along production line direction
Include that hot water is brought down stocks, pre- degreasing storehouse, degreasing storehouse, one-stage water wash storehouse, second level washing storehouse, pure water are brought down stocks, silane spray storehouse, three-level washing
Storehouse, level Four washing storehouse, pure water bring down stocks, warehouse for drying, powder spraying chamber and curing room, it is characterised in that: intelligence control system,
The intelligence control system includes signal acquisition unit, server unit, display unit and supply unit；
The server unit includes central processing unit and the memory connecting respectively with central processing unit and wireless telecommunications
Module；
The acquisition unit includes sensor of dust concentration, imflammable gas concentration sensor, gas energy consumption sensor, powder
Flow sensor, medicament quantity sensor, electrostatic transducer, water flow sensor, temperature sensor, humidity sensor, pH sensing
Device, pressure sensor, electric energy consumption sensor, free alkalinity sensor and conductivity sensor, connect with central processing unit respectively；
Temperature sensor is equipped in the water tank that the hot water is brought down stocks, spray pipeline is equipped with pressure sensor；Pre- degreasing storehouse
It is equipped with temperature sensor and free alkalinity sensor with the water tank in degreasing storehouse, is equipped with pressure sensor on spray pipeline；One,
Two, pressure sensor is equipped on the spray pipeline that three, level Four washing storehouse and pure water are brought down stocks；It is additionally provided in the water tank that pure water is brought down stocks
Conductivity sensor；The water tank that silane sprays storehouse is equipped with pH sensor, temperature sensor and conductivity sensor, on spray pipeline
Equipped with pressure sensor；Oven is equipped in the warehouse for drying and solidification storehouse, the setting temperature sensor and flammable in oven
Property gas concentration sensor, gas energy consumption sensor is set on the gas pipeline of oven；Static value is equipped in the powder spraying chamber to sense
Device, humidity sensor, sensor of dust concentration and powder mass flow sensor；
The display unit and supply unit are separately connected central processing unit.
Preferably, the supply unit includes PLC and multiple groups medicament pipeline electromagnetic valve, the PLC is connected by Ethernet
Central processing unit is connect, medicament pipeline electromagnetic valve is set on the pipeline between pharmacy jar and water tank, and the PLC is also connected with suspension simultaneously
The combustor and blower of water pump, spraying reciprocating machine and oven in conveying mechanism, pharmacy jar.
Preferably, the intelligence control system further includes warning lamp and loudspeaker, it is separately connected central processing unit.
The utility model has the beneficial effects that:
In the technical scheme, by using the safety index number during a variety of different sensor acquisition coating process
According to, quality index data, multi-energy data and consumptive material data, and pass through parsing and processing of the central processing unit to data, construction
Real-time data and curves or data sheet out are not only convenient for carrying out intelligentized control method in real time to technical process, more improve pair
The storage of previous data and search efficiency can be at certain by the way that real time data to be compared with preset reference index data
Automation supply signal and timely alarm signal are issued when a little indexs exceed reference index data in time, realizes paint line
Unmanned management, to effectively facilitate industrial transformation and intelligentized updating.
Detailed description of the invention
Fig. 1 is the system structure diagram of the utility model.
Specific embodiment
The embodiments of the present invention are described in detail below in conjunction with attached drawing.
As shown in Figure 1, the intelligent paint line of the utility model include hot water bring down stocks, pre- degreasing storehouse, degreasing storehouse, level-one
Washing storehouse, second level washing storehouse, pure water bring down stocks, silane spray storehouse, tertiary effluent are brought down stocks, level Four washing storehouse, pure water are brought down stocks, warehouse for drying,
Powder spraying chamber and curing room are provided with intelligence control system on the production line, intelligent for carrying out to entire paint line
Management realizes that production is unmanned.
The intelligence control system includes signal acquisition unit, server unit, display unit and supply unit；
The server unit include central processing unit (I7-7700) and the memory being connect respectively with central processing unit and
Wireless communication module；
The acquisition unit includes:
Sensor of dust concentration (GGG-1000), imflammable gas concentration sensor (6310CO), electrostatic transducer (SL-
038A), as security monitoring plate.
Temperature sensor (DR-PXGRT), humidity sensor (NS-WDM27), pH sensor (DR-H11S/H-760S), pressure
Force snesor (DR-PXGRT3), free alkalinity sensor (DR-YLJD01), conductivity sensor (DR-C11S/H-900S), as
Quality monitoring plate.
Gas energy consumption sensor (DRJLQ-60), electric energy consumption sensor (DTS1053), water flow sensor (DN50-10) are made
For energy monitor plate.
Powder mass flow sensor (DRSWD-LG), medicament quantity sensor (CT-08-07), as energy consumption monitoring plate.
The sensor is connect with central processing unit respectively；
Wherein, temperature sensor is equipped in the water tank that hot water is brought down stocks, for detecting water tank water temperature, spray pipeline is equipped with pressure
Force snesor is used to detect the hydraulic pressure of spray pipeline；
The water tank in pre- degreasing storehouse and degreasing storehouse is equipped with temperature sensor and free alkalinity sensor, and temperature sensor is used for
Water tank water temperature is detected, free alkalinity sensor is used to detect the free alkalinity in water tank, is equipped with pressure sensing on spray pipeline
Device, for detecting the hydraulic pressure of spray pipeline；
It is equipped with pressure sensor on the spray pipeline that one, two, three, four washing storehouse and pure water are brought down stocks, for detecting spray
The hydraulic pressure on shower pipe road；
It is additionally provided with conductivity sensor in the water tank that pure water is brought down stocks, for detecting the conductivity in the water tank that pure water is brought down stocks
Value；
The water tank that silane sprays storehouse is equipped with pH sensor, temperature sensor and conductivity sensor, and pH sensor is for examining
The pH value in water tank is surveyed, temperature sensor and conductivity sensor detect the mild conductivity of Water in Water Tank respectively, set on spray pipeline
There is pressure sensor, for detecting the hydraulic pressure of spray pipeline；
Oven is equipped in warehouse for drying and solidification storehouse, setting temperature sensor and imflammable gas concentration sensing in oven
Device is respectively used to detect the temperature value and imflammable gas concentration value in oven, and setting gas energy consumption passes on the gas pipeline of oven
Sensor, for detecting amount of consumed gas；
Static value sensor, humidity sensor, sensor of dust concentration and powder mass flow sensor are equipped in powder spraying chamber, point
Indoor static value of dusting, humidity, dust concentration and powder stream magnitude Yong Yu not detected；
Above-mentioned display unit (display screen) and supply unit are separately connected central processing unit.
Feeding unit includes that PLC (6ES7-214-1AG40-0XB0) and multiple groups medicament pipeline electromagnetic valve, PLC pass through ether
Net connection central processing unit, medicament pipeline electromagnetic valve are set on the pipeline between pharmacy jar and water tank, and PLC is also connected with coating simultaneously
The overhead chain conveyer structure (the controller connection of specific connection suspension conveying line) of production line, the water pump in pharmacy jar, spraying are reciprocal
The combustor and blower of machine and oven.
The intelligence control system further includes warning lamp and loudspeaker, is separately connected central processing unit.
Above-mentioned pharmacy jar refers to that the water tank for spraying storehouse with pre- degreasing storehouse, degreasing storehouse, silane connect the appearance for containing medicament
Device is injected the medicament in pharmacy jar in water tank by water pump.
Below using the processing step of BRIEF DESCRIPTION OF THE TABLES paint line and the installation site of each sensor.
Above-mentioned static value, dust concentration and imflammable gas concentration are the important safety indexs during coating process, right
Static value, dust concentration and imflammable gas concentration are monitored, and facilitate the security risk for grasping production line in real time, for phase
Closing parameter is more than when presetting safety value, and display screen carries out marking red display, and carries out sound-light alarm by alarm lamp and loudspeaker and mention
Show, can effectively ensure that production safety.
Above-mentioned temperature value, humidity value, pH value, free alkali angle value, conductivity value, pressure value and humidity value are coating process mistakes
The direct reflection of coating quality in journey carries out real-time monitoring to above-mentioned parameter and is conducive to the quality feelings for grasping production technology in real time
Condition for that can show in time in display screen there is a situation where mass shift, and is reminded by sound-light alarm.
Above-mentioned energy monitor plate is to energy consumption monitoring plate mainly for the related energy energy consumption feelings during coating process
Condition is monitored, for needing the medicament by external supply, when central processing unit is monitored according to corresponding medicament quantity sensor
When the parameter judgement arrived needs to carry out external supply, supply instruction is issued to the PLC of supply unit by Ethernet, opens and corresponds to
The solenoid valve and the water pump in pharmacy jar of pipeline carry out medicament supply from pharmacy jar to corresponding water tank.
Meanwhile central processing unit can also control overhead chain conveyer structure, spraying reciprocating machine and the oven of production line by PLC
The equipment such as combustor, blower, to realize the synchronously control to equipment each on production line.
In conclusion the present embodiment is mainly to be carried out in fact by setting a variety of different sensors of each position in storehouse to corresponding index
When monitor, and after handling by central processing unit related data, carry out real-time display in display screen, for exceeded or
Parameter not up to standard carries out sound-light alarm prompt, and carries out the supply of real-time online medicament by PLC, applies to realize to entire
The multiple management plates of wiring effectively integrate, and improve the intelligence degree to coating wire management, effective guarantee coating
The production safety of the quality of production of production technology, and the cost of labor of the entire production line is reduced, it realizes to a certain extent
By artificial intelligence technology to the purpose of the management of production line.
The above is only the preferred embodiments of the utility model, are not intended to limit the utility model, for this field
Technical staff for, various modifications and changes may be made to the present invention.Within the spirit and principle of the utility model,
Any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.
Claims (3)
1. a kind of intelligent paint line based on unmanned management, along production line direction successively include hot water bring down stocks, pre- degreasing
Storehouse, degreasing storehouse, one-stage water wash storehouse, second level washing storehouse, pure water is brought down stocks, silane spray storehouse, tertiary effluent is brought down stocks, level Four washes storehouse, pure
Wash storehouse, warehouse for drying, powder spraying chamber and curing room, it is characterised in that: it further include intelligence control system,
The intelligence control system includes signal acquisition unit, server unit, display unit and supply unit；
The server unit includes central processing unit and the memory and wireless communication module that connect respectively with central processing unit；
The acquisition unit includes sensor of dust concentration, imflammable gas concentration sensor, gas energy consumption sensor, powder mass flow
Sensor, medicament quantity sensor, electrostatic transducer, water flow sensor, temperature sensor, humidity sensor, pH sensor, pressure
Force snesor, electric energy consumption sensor, free alkalinity sensor and conductivity sensor, connect with central processing unit respectively；
Temperature sensor is equipped in the water tank that the hot water is brought down stocks, spray pipeline is equipped with pressure sensor；Pre- degreasing storehouse and de-
The water tank in rouge storehouse is equipped with temperature sensor and free alkalinity sensor, is equipped with pressure sensor on spray pipeline；One, two,
Three, pressure sensor is equipped on the spray pipeline that level Four washing storehouse and pure water are brought down stocks；Electricity is additionally provided in the water tank that pure water is brought down stocks
Conductivity sensor；The water tank that silane sprays storehouse is equipped with pH sensor, temperature sensor and conductivity sensor, sets on spray pipeline
There is pressure sensor；Oven is equipped in the warehouse for drying and solidification storehouse, the setting temperature sensor and combustibility in oven
Gas energy consumption sensor is arranged on the gas pipeline of oven for gas concentration sensor；Be equipped in the powder spraying chamber static value sensor,
Humidity sensor, sensor of dust concentration and powder mass flow sensor；
The display unit and supply unit are separately connected central processing unit.
2. intelligence paint line according to claim 1, it is characterised in that: the supply unit includes PLC and multiple groups
Medicament pipeline electromagnetic valve, the PLC connect central processing unit by Ethernet, and medicament pipeline electromagnetic valve is set to pharmacy jar and water tank
Between pipeline on, the PLC is also connected with overhead chain conveyer structure, the water pump in pharmacy jar, spraying reciprocating machine and oven simultaneously
Combustor and blower.
3. intelligence paint line according to claim 2, it is characterised in that: the intelligence control system further includes warning
Lamp and loudspeaker, are separately connected central processing unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821877571.3U CN209132630U (en) | 2018-11-15 | 2018-11-15 | A kind of intelligent paint line based on unmanned management |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821877571.3U CN209132630U (en) | 2018-11-15 | 2018-11-15 | A kind of intelligent paint line based on unmanned management |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209132630U true CN209132630U (en) | 2019-07-19 |
Family
ID=67245194
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821877571.3U Active CN209132630U (en) | 2018-11-15 | 2018-11-15 | A kind of intelligent paint line based on unmanned management |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209132630U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109189036A (en) * | 2018-11-15 | 2019-01-11 | 武汉大润科技有限公司 | A kind of intelligent paint line based on unmanned management |
| CN111367242A (en) * | 2020-02-18 | 2020-07-03 | 浙江日鼎涂装科技有限公司 | Production monitoring method for intelligent full-automatic coating production line |
-
2018
- 2018-11-15 CN CN201821877571.3U patent/CN209132630U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109189036A (en) * | 2018-11-15 | 2019-01-11 | 武汉大润科技有限公司 | A kind of intelligent paint line based on unmanned management |
| CN111367242A (en) * | 2020-02-18 | 2020-07-03 | 浙江日鼎涂装科技有限公司 | Production monitoring method for intelligent full-automatic coating production line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109189036A (en) | A kind of intelligent paint line based on unmanned management | |
| CN209132630U (en) | A kind of intelligent paint line based on unmanned management | |
| CN103309305B (en) | Production process intelligent control system for shot blast machine for construction machine | |
| CN205229016U (en) | Rain test case with adjustable rainfall intensity | |
| CN203748358U (en) | Accurate irrigation device based on internet of things | |
| CN111219957B (en) | Conveying system with automatic control dryer and control method of dryer | |
| CN205247171U (en) | Fortune coal control system based on field bus technique | |
| CN204374733U (en) | A kind of automatic control system of gypsum board manufacture system | |
| CN205139667U (en) | Exhaust -gas treatment equipment operation real -time monitoring system | |
| CN102976609B (en) | A kind of wire drawing cooling tube cooling helium gas flow automatic control device | |
| CN204360185U (en) | Industry monitoring and control terminal | |
| CN207148640U (en) | A kind of intelligence control system for construction site | |
| CN102794247A (en) | Paper box spraying device | |
| CN207304616U (en) | Intelligent cloud paint spray booth system | |
| CN203140214U (en) | Automatic quantitative spraying detector | |
| CN208066612U (en) | Paint quick colour changing cleaning system | |
| CN208329712U (en) | A kind of module type clean workroom based on intelligentized control method | |
| CN206876256U (en) | A kind of soda acid water leakage monitoring system | |
| CN208752440U (en) | Exhaust-gas treatment facilities on-line monitoring system | |
| CN205193528U (en) | Intelligent monitoring system for dyeing machine | |
| CN209166517U (en) | A kind of dedusting explosion-proof data monitoring system in woodwork processing | |
| CN202709373U (en) | Auxiliary humidification system for cotton yarn textile workshop | |
| CN208076998U (en) | Civil explosive industry is used for the combination unit of environment and energy consumption monitoring | |
| CN202898229U (en) | Cooled helium flow automatic control device of drawing cooling pipe | |
| CN205844878U (en) | Electrolytic aluminium automatization centralized control system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |